BFT IGEA LB User manual

D811384 ver.01 30-01-03
ATTUATORE PER PORTE A LIBRO
ACTUATOR FOR FOLDING DOORS
ACTIONNEUR POUR PORTES PLIANTES
FALTTORANTRIEB
SERVOMOTOR PARA PUERTAS DE LIBRILLO
AUTOMATIZAÇÃO PARA PORTÕES QUE SE RECOLHEM SOBRE ELES MESMOS
I
GB
F
D
E
P
Via Lago di Vico, 44
36015 Schio (VI)
Tel.naz. 0445 696511
Tel.int. [phone]
Fax [phone]
Internet: www.bft.it
E-mail: [email protected]
IGEA LB-BT
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INSTALLATION AND USER'S MANUAL
   
MONTAGE- und BEDIENUNGSANLEITUNG
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INSTRUÇÕES DE USO E DE INSTALAÇÃO

4 - IGEA LB-BT - Ver. 01
D811384_01
Thank you for buying this product. Our company is sure that you will be
more than satisfied with the product’s performance. Carefully read the
“WARNINGS” pamphlet and the “INSTRUCTION BOOKLET” which are
supplied together with this product, since they provide important information
regarding the safety, installation, use and maintenance of the product. This
productcomplieswithrecognisedtechnicalstandardsandsafetyregulations.
We declare that this product is in conformity with the following European
Directives: 73/23/ EEC, 89/336/EEC, 98/37/EEC and subsequent
amendments.
1) GENERAL OUTLINE
The IGEA LB-BT operator is suitable for motorising folding doors with a
maximum of two panels for each controller (fig.1). Two controllers are
needed for two pairs of panels. The non-reversible electro-mechanical
gearmotor maintains the stop during closing and opening.
WARNING! The installation, the maintenance and the repair should be
done by responsible and qualified persons with an updated knowledge of
the current safety standards. It’s strictly forbidden to service the automation
when the power is on.
ATTENTION! The IGEA LB-BT model controller is not equipped with
mechanical torque adjustment. It is compulsory to use a control panel of the
same manufacturer, in compliance with the basic safety requirements of
directives 73/23/CEE, 89/336/CEE, 89/37/CEE equipped with appropriate
electric adjusment of the torque.
USER’S MANUAL
ENGLISH
2) EMERGENCY MANOEUVRE
The emergency manoeuvre is carried out by means of a wire command,
using one of the following accessories (Fig. 2): SEB, SET/S, SIBOX-MOX.
For further information regarding their use and installation, make reference
to the instructions for the individual accessories.
Note: The knob available on this model can not be used for manual release.
It is therefore essential to install one of the wire commands mentioned
above.
WARNINGS
Correct controller operation is only ensured when the data contained
in the present manual are observed. The company is not to be held
responsible for any damage resulting from failure to observe the
installation standards and the instructions contained in the
present manual.
The descriptions and illustrations contained in the present manual
arenotbinding.TheCompanyreservestherighttomakeanyalterations
deemed appropriate for the technical, manufacturing and commercial
improvement of the product, while leaving the essential product
features unchanged, at any time and without undertaking to update
the present publication.

IGEA LB-BT- Ver. 01 - 11
D811384_01
INSTALLATION MANUAL ENGLISH
Thank you for buying this product. Our company is sure that you will be
more than satisfied with the product’s performance.
Carefully read the “WARNINGS” pamphlet and the “INSTRUCTION
BOOKLET” which are supplied together with this product, since they
provide important information regarding the safety, installation, use and
maintenanceof the product. This product complies with recognised technical
standards and safety regulations. We declare that this product is in
conformity with the following European Directives: 73/23/ EEC, 89/336/
EEC, 98/37/EEC and subsequent amendments.
1) GENERAL SAFETY
WARNING! An incorrect installation or improper use of the product
can cause damage to persons, animals or things.
• The “Warnings” leaflet and “Instruction booklet” supplied with this
product should be read carefully as they provide important information
about safety, installation, use and maintenance.
• Scrap packing materials (plastic, cardboard, polystyrene etc) according
to the provisions set out by current standards. Keep nylon or polystyrene
bags out of children’s reach.
• Keep the instructions together with the technical brochure for future
reference. This product was exclusively designed and manufactured for
the use specified in the present documentation. Any other use not
specified in this documentation could damage the product and be
dangerous.
• The Company declines all responsibility for any consequences resulting
from improper use of the product, or use which is different from that
expected and specified in the present documentation.
• Do not install the product in explosive atmosphere.
• The construction components of this product must comply with the
following European Directives: 89/336/CEE, 73/23/EEC, 98/37/EEC
and subsequent amendments. As for all non-EEC countries, the above-
mentioned standards as well as the current national standards should
be respected in order to achieve a good safety level.
• The Company declines all responsibility for any consequences resulting
from failure to observe Good Technical Practice when constructing
closing structures (door, gates etc.), as well as from any deformation
which might occur during use.
• The installation must comply with the provisions set out by the following
European Directives: 89/336/CEE, 73/23/EEC, 98/37/EEC and
subsequent amendments.
• Disconnect the electrical power supply before carrying out any work on
the installation. Also disconnect any buffer batteries, if fitted.
• Fit an omnipolar or magnetothermal switch on the mains power supply,
having a contact opening distance equal to or greater than 3mm.
• Check that a differential switch with a 0.03A threshold is fitted just before
the power supply mains.
• Check that earthing is carried out correctly: connect all metal parts for
closure (doors, gates etc.) and all system components provided with an
earth terminal.
• Fit all the safety devices (photocells, electric edges etc.) which are
needed to protect the area from any danger caused by squashing,
conveying and shearing, according to and in compliance with the
applicable directives and technical standards.
• Position at least one luminous signal indication device (blinker) where
it can be easily seen, and fix a Warning sign to the structure.
• The Company declines all responsibility with respect to the automation
safety and correct operation when other manufacturers’ components
are used.
• Only use original parts for any maintenance or repair operation.
• Do not modify the automation components, unless explicitly authorised
by the company.
• Instruct the product user about the control systems provided and the
manual opening operation in case of emergency.
• Donotallowpersonsorchildrentoremainintheautomationoperationarea.
• Keep radio control or other control devices out of children’s reach, in
order to avoid unintentional automation activation.
• The user must avoid any attempt to carry out work or repair on the
automation system, and always request the assistance of qualified
personnel.
• Anything which is not expressly provided for in the present instructions,
is not allowed.
2) GENERAL OUTLINE
The IGEA LB-BT operator is suitable for motorising folding doors with a
maximum of two panels for each controller (fig.1). Two controllers are
needed for two pairs of panels. The non-reversible electro-mechanical
gearmotor maintains the stop during closing and opening.
WARNING! The installation, the maintenance and the repair should be
done by responsible and qualified persons with an updated knowledge of
the current safety standards. It’s strictly forbidden to service the automation
when the power is on.
ATTENTION! The IGEA LB-BT model controller is not equipped with
mechanical torque adjustment. It is compulsory to use a control panel of the
same manufacturer, in compliance with the basic safety requirements of
directives 73/23/CEE, 89/336/CEE, 89/37/CEE equipped with appropriate
electric adjusment of the torque.
3) TECHNICAL SPECIFICATIONS
Motor: .............................................................................. 24V 1500 min-1
Power: ..................................................................................................40W
Insulation class: ........................................................................................ F
Lubrication: ................................................................... Permanent grease
Reduction radio: ............................................................................... 1: 812
Output shaft revolutions: ......................................................1.8 min-1 MAX
90°opening time: ................................................................................. 15s
Torque supplied: ............................................................................ 300 Nm
Weight and max leaf length: ........... 2000N (~200kg) for 2.5m leaf length
2500N (~250kg) for 2m leaf length
Impact reaction: ............ Integrated torque limiter on LIBRA control panel
Motion drive: ...............................................................................Lever arm
Stop:.................................................... Incorporated electric limit switches
Manual manoeuvre: ......................... Release knob with personalised key
Number of manoeuvres in 24h: ............................................................ 100
Environmental conditions: ..................................................... -15 to +60°C
Degree of protection: ......................................................................... IP 4X
Operator weight: ................................................................... 160N (~16kg)
Dimensions: ................................................................................ See fig. 1
4) INSTALLATION OF AUTOMATION
Preliminary checks. Check that the leaves move manually for the whole of
their stroke. If a new gate is not being installed, check whether its
components are worn. Repair or replace any worn or damaged parts.
Automation reliability and safety are directly influenced by the condition of
the gate’s structure.
5) POSITIONING
The expected standard position for fixing the IGEA LB-BT controller is
illustrated in fig.1. The controller has to be fixed to the upper part of the
panel hinged to the wall. However, if the overall dimensions do not allow this,
it can be positioned on the panel which is not hinged to the wall (fig.4).
The direction of fitting can be changed by rotating the actuator as shown in
fig. 2 and using the required shaft output.
6) SUPPORT PLATE FIXING (fig.5)
The controller is supplied with a fixing bracket and telescopic arm. Having
identified the panel reinforcing point, weld or fix the anchoring bracket with
screws, respecting the dimensions in fig.5. Fix the gearmotor to the plate
with the 4 screws, in a right or left-handed position (fig.2).
7) TELESCOPIC ARM FIXING
With the door in the opening position (fig.6):
- insert the arm plate through the gearmotor output shaft and lock it using
the grub screw provided.
- Release the controller by operating the release lever in order to allow the
arm to move easily (see paragraph “EMERGENCY MANOEUVRE”).
- Fit the “S” bracket to the “BG” guide arm by means of the “P” pin
and splitpin.
- Insert the “BG” guide arm through the “BM” motor arm, respecting the
measurement in fig.6.
- Bring the “S” pivot bracket of the telescopic arm to its fixing position,
create an anchoring shim for the “S” bracket so that the telescopic arm
becomes level (fig.6).
- The “BM” motor arm must protrude from the “BG” guide arm by the value
shown in fig.6.
- In case of narrow panels, the telescopic arm may need to be shortened.
- Check the door movement by hand.
- With the door closed, check that the “BM” motor arm is inserted far
enough into the “BG” guide arm (at least 70mm).
- Repeat the same operations to install the other controller.
8) ELECTRICAL INSTALLATION SETUP
Lay out the electrical installation with reference to the CEI 64-8 and IEC364
provisions complying with the HD384 and other national standards in force
for electrical installation. Fit a type-approved omnipolar circuit breaker with
at least 3mm contact opening, provided with protection against overloads
and short circuits, suitable for cutting out automation from the mains, either
entirely or by zones. Place, if not al ready installed, a type-approved

12 - IGEA LB-BT - Ver. 01
D811384_01
INSTALLATION MANUAL
ENGLISH
differential switch with a 0.03A threshold just before the automation system.
WARNING! For connection to the mains, use a multipolar cable having
a minimum cross section of 3x1.5 sq mm and complying with the
current standards. For example, if the cable is fitted outside (in the
open) it must be at least equal to H07RN-F, whereas if it is inside (in
a raceway) it must be at least equal to H07VV-F, and have a section of
3x1.5 sq mm.
The main automation components are (fig.7):
QR) Control panel and incorporated receiver.
D) Connector block.
S) Key selector.
AL) Blinker with tuned antenna and RG58 cable.
M) Controller.
Ft-Fr) Pair of external photocells.
In fig.7 you will find the junction-box of the operator and the position of the
cable holder which should be fixed with an adequate tightening of the bolt.
In case the motor tours in the opposite side, you should invert the running
buckle “M” of the operator. Refer to the relevant instruction manual for
connection of the control panel.
9) LIMIT SWITCH SETTING (fig.8)
- Remove the cover.
- Identify the limit switches for the “LH” operator and the “RH” operator.
- When the gate is fully closed or opened, rotate the cam until perceiving
the click of the limit microswitch concerned, and lock the cam in position
by tightening the screw.
- Check that the limit switches are triggered correctly.
- Fit the protection cover.
- If the control unit is provided with operation time setting, timing must be
set to a slightly greater value than that needed for triggering the operator
limit switches.
10) MOTOR TORQUE ADJUSTMENT
The adjustment of the motor torque (anti-squashing) is performed on the
control panel. See control unit instruction manual. The adjustment should
be set for the minimum force required to carry out the opening and closing
strokes completely observing, however, the limits of the relevant standards
in force.
CAUTION! Excessive torque adjustment may jeopardise the anti-squash
safety function. On the other hand insufficient torque adjustment may not
guarantee correct opening or closing strokes.
11) EMERGENCY MANOEUVRE
The emergency manoeuvre is carried out by means of a wire command,
using one of the following accessories (Fig. 10): SEB, SET/S, SIBOX-MOX.
For further information regarding their use and installation, make reference
to the instructions for the individual accessories.
Note: The knob available on this model can not be used for manual release.
It is therefore essential to install one of the wire commands mentioned
above.
Fig. 9 illustrates the method used to fix the wire inside the operator.
12) AUTOMATION CHECK
Before allowing the automation to be used normally, carry out the following
procedure very carefully:
- Check the correct functioning of all safety devices (limit microswitches,
photocells, sensitive edges etc.).
- Check that the thrust (anti-squash) force of the leaf is within the limits set
by current regulations.
- Check the manual opening command.
- Check the opening and closing operations with the control devices in use.
- Check the standard and customised electronic functioning logic.
13) AUTOMATION OPERATION
Since the automation can be remote-controlled by means of a remote
control device or a start button, and so out of sight, the good working order
of all the safety devices should be checked regularly. In the event of any
anomalous functioning of the safety devices, consult a specialised
technician immediately. Keepchildren at a safe distance from the automation
operation area.
14) CONTROL
The automation is used for the power-operated opening and closing of the
gate. The control can be of a number of types (manual, remote-controlled,
magnetic badge access control, etc.) depending on requirements and the
characteristics of the installation. See the specific instructions for the
various control systems. Users of the automation must be instructed about
its control and operation.
15) MAINTENANCE
Disconnectthepowersupplywhencarryingout any maintenance operations.
- Lubricate the joints of the manoeuvring arm regularly.
- Clean the lenses of the photocells every so often.
- Have a specialised technician (installer) check the adjustment of the
electric clutch.
- In the event of any anomalous functioning which cannot be
resolved, disconnect the power supply and contact a specialised
technician (installer).
Whilst the automation is out of order, activate the manual release to
allow manual opening and closing.
16) SCRAPPING
WARNING!Thisoperation should only be carried outby qualified personnel.
Materials must be disposed of in conformity with the current regulations.
In case of scrapping, the automation devices do not entail any particular
risks or danger. In case of materials to be recycled, these should be sorted
out by type (electrical components, copper, aluminium, plastic etc.).
17) DISMANTLING
WARNING!This operation should only be carried out by qualified personnel.
When the automation system is disassembled to be reassembled on
another site, proceed as follows:
- Disconnectthepower supply and the entire external electrical installation.
- In the case where some of the components cannot be removed or are
damaged, they must be replaced.
WARNINGS
Correct controller operation is only ensured when the data contained
in the present manual are observed. The company is not to be held
responsible for any damage resulting from failure to observe the
installation standards and the instructions contained in the
present manual.
The descriptions and illustrations contained in the present manual
arenotbinding.TheCompanyreservestherighttomakeanyalterations
deemed appropriate for the technical, manufacturing and commercial
improvement of the product, while leaving the essential product
features unchanged, at any time and without undertaking to update
the present publication.

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