Black Horse Model Sea Futy Owner's manual

Instruction Manual book
SPECIFICATION


Wingspan : 1,671 mm 65.79 in.


Length : 1,620 mm 63.78 in.


Weight : 4.8 kg 10.56 Lbs.
Parts listing required (not included).


Radio : 08 channels.


Servo : 8 Servos + 2 servos Retract (HITEC HS-75BB)


Engine : 20-22 CC Gas
MadeinVietnam.
ITEM CODE:BH113.

2
SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
This instruction manual is designed to help you build a great flying aeroplane. Please read this
manual thoroughly before starting assembly of your SEA FURY. Use the parts listing below to
identify all parts.
WARNING.
Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is
capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU
ASSUME ALL RISK & RESPONSIBILITY.
IfyouareinexperiencedwithbasicR/CflightwestronglyrecommendyoucontactyourR/Csupplier
and join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training
proceduresdesignedtohelpthenew pilotonhiswaytosuccessfulR/C flight.Theywillalso beable
to advise on any insurance and safety regulations that may apply.
TOOLS & SUPPLIES NEEDED.
Thick cyanoacrylate glue.
30 minute epoxy.
5 minute epoxy.
Hand or electric drill.
Assorted drill bits.
Modellingknife.
Straight edge ruler.
2mm ball driver.
Phillips head screwdriver.
220 grit sandpaper.
90° square or builder’s triangle.
Wire cutters.
Masking tape & T-pins.
Thread-lock.
Paper towels.
Some more parts.
HARDWAREPACK
COWLING.
Landing gear.....
Toavoid scratching yournew airplane,do not
unwrap the pieces until they are needed for
assembly. Cover your workbench with an old
towel or brown paper, both to protect the air-
craftand toprotect thetable.Keepacoupleof
jars or bowls handy to hold the small parts af-
ter you open the bag.
Pleasetrialfitalltheparts. Makesureyouhave
the correct parts and that they fit and are
alignedproperly beforegluing!Thiswillassure
properassembly.SEAFURYARFishandmade
from natural materials, every plane is unique
andminor adjustmentsmayhave tobe made.
However, you should find the fit superior and
assembly simple.
The painted and plastic parts used in this kit
are fuel proof. However, they are not tolerant
of many harsh chemicals including the follow-
ing:paintthinner,C/Aglueaccelerator,C/Aglue
debonderandacetone. Donotletthesechemi-
cals come in contact with the colors on the
covering and the plastic parts.
PARTS LISTING.
FUSELAGE ASSEMBLY
(1) Fuselage.
WING ASSEMBLY
(1) Right wing half with pre-installed
aileron.
(1) Left wing half with pre-installed
aileron.
Tail section assembly
(1) Vertical stabilizer with pre-
installedrudder.
(1) Horizontal stabilizer with pre-
installedelevator halves.
NOTE.
SUGGESTION.

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
Caution: this model is not a toy!
If you are a beginner to this type of powered model, please ask an experienced model flyer for help and
support. If you attempt to operate the model without knowing what you are doing you could easily injure
yourself or somebody else. Please keep your safety and well-being in mind at all times.
Important: before you start construction
Evenif you have alreadybuiltalarge number of RCmodelspleaseread right through theseinstructionsand
check all the kit components against the parts list. We have taken great trouble to keep construction as
simple as possible, without making any compromises in the area of safety.
Note regarding the film covering
Minor creases or bubbles may develop in the film covering due to major fluctuations in weather conditions
(temperature, humidity etc.); in rare cases you may even find a slight warp in a component. These minor
faults are in the nature of film-covered built-up wooden structures, and can easily be corrected using a heat
gun, as commonly used for modelling.
Creases: Blow warm air over the area and rub down with a soft cloth.
Wingwarp: Hold the paneltwistedgently in the oppositedirectionto the warp,andapplywarm air to
removethecreasesfrom the covering.
Caution! do not heat the film more than is absolutely necessary. If the air or the iron is too hot, the film may
melt and holes may be formed.
Thismodelis highly pre-fabricated and canbebuiltinaveryshorttime. However, the work whichyouhaveto
carry out is important and must be done carefully. The model will only be strong and fly well if you complete
your tasks competently - so please work slowly and accurately.
When self-tapping screws have to be screwed into wood, apply a little white glue to prevent them
shaking loose: just squirt white glue into the hole and fit the screw.
SAFETY PRECAUTION.
REPLACEMENT LARGE PARTS
+ This is not a toy
+ Be sure that no other flyers are using your radio frequency.
+ Do not smoke near fuel
+ Store fuel in a cool, dry place, away from children and pets.
+ Wear safety glasses.
+The glow plug clip must be securely attached to the glow plug.
+ Do not flip the propeller with your fingers.
+ Keep loose clothing and wires away from the propeller.
+ Do not start the engine if people are near. Do not stand in line with the side of the propeller.
+ Make engine adjustments from behind the propeller only. Do not reach around the spinning
propeller.
A
F1
D2
B2
B1
C
D1
E.
A.Cowling.
B. Wing panel (B1,B2).
C. Fuselage.
D. Horizontal stabilizer.
E. Rudder
F2. Aluminiumwing
dihedral brace.
F1. Aluminium tube
Horizontal stabilizer.
F2

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
REPLACEMENT SMALL PARTS
6. Wheels.
5. Plastic for tail gear.
8. Tail gear set.
1.Retract main gear.
3.Spinner.
7. Fuel tank.
2. Door mounting wheel.
9. Connectors.
1) Install the rubber grommets and brass
eyelets onto the aileron servos.
1.INSTALLING THE AILERON SERVOS.
I. AILERON.
4.
10. Tie wrap.
Bottom side
Flap
Aileron
Cutthecovering
awayfromtheslot.

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
2) Using the thread as a guide and using
masking tape, tape the servo lead to the end
of the thread: carefully pull the thread out.
When you have pulled the servo lead out, re-
move the masking tape and the servo lead
from the thread.
3)Drill 1,6mmpilot holesthroughtheblock
of wood for each of the four mounting screws
provided with the servo.
Thread
Electric wire.
4. Instal servo tray with aileron servo into
the wing as same as picture below.
Secure.
Secure.
Temporary pin to
keep hinge centered.
Assemble then apply drops of thin
C/A to center of hinge,on both sides.
Bottom side

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
Repeat the procedure for the other wing
half.
2.INSTALLINGTHEAILERON CONTROLHORN.
Aileroncontrolhorn
Control horn
of the aileron
3.INSTALLING THE AILERON
LINKAGES.
3. Plug the aileron servo into the receiver
andcentertheservo. Installtheservoarmonto
the servo. The servo arm should be perpen-
dicular to the servo and point toward the mid-
dle of the wing.
1. Working with the aileron linkage for
now, thread one clevis onto one of the
threaded wires.
2. Attach the clevis to the outer hole in the
control horn. Install a silicone tube on the
clevis.
Bend .
6.Insertthe 90degree bend down through
the hole in the servo arm. Install one nylon
snap keeper over the wire to secure it to the
arm. Installthe servoarm retainingscrew and
remove the masking tape from the aileron.
4. Locate one nylon servo arm, and using
wire cutters,remove all but one of the arms.
Using a 2mm drill bit, enlarge the third hole
out from the center of the arm to accommo-
date the aileron pushrod wire.
5.Usingpliers,carefullymake a90 degree
bend down at the mark made. Cut off the ex-
cess wire, leaving about 4mm beyond the
bend.
M2locknut.
M2clevis. Snapkeeper.
A+B Epoxy
PLUS glue
100 mm
M2.

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
II. FLAP.
Repeat the procedure for the other wing
half.
Cut.
1. INSTALLING THE FLAP SERVOS
Flap
2.INSTALLING THE FLAP CONTROL.
ControlhornofFlap.
Install Flap control horn as same as picture
below as same as the way of aileron.
A+B Epoxy
PLUS glue

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
INSTALLING AIR RETRACTABLE
LANDING GEAR.
Installing the aileron linkages as pictures
below.
INSTALLING THE FLAP
LINKAGES.
Repeat the procedure for the other wing
half.
Control horn
of the flap
100 mm
M2.
bend
Cut
Bottom side.
3x15mm.
3x16mm.
1.
2.
6.
2.
1.
3x15mm.
6.
5x35mm.

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
Markpoint.
3x15mm
Drilla hole
2.5mm diameter
Secure.
Secure.

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
M3Lock nut
3 x 16 mm
Secure
Secure
5 x 35mm.

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
Secure
Drilla hole
3.5mmdiameter
Drill a hole
3.5mm diameter
Lock.
M3Lock nut.
Lock.

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
Connector.
Connector.
Secure.

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
See pictures below:
INSTALLING THE ENGINE MOUNT.
Repeat the procedure for the other wing
half.
Drill a hole
6mmdiameter
Frontview
INSTALLING THE ENGINE.
Throttle pushrod.
See pictures below:
5x80mm
60mm
Throttle
pushrod.
Bottom side

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
Tie wrap.
1. Install one adjustable metal connector
through the third hole out from the center of
one servo arm, enlarge the hole in the servo
arm using a 2mm drill bit to accommodate the
servo connector. Remove the excess mate-
rial from the arm.
After installing the adjustable metal con-
nector apply a small drop of thin C/A to
the bottom nut. This will prevent the con-
nector from loosening during flight.
Throttleservo.
INSTALLING THE THROTTLE - PUSHROD.
Tie wrap.
Secure.
Secure.
Throttleservo.

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
Secure.
When the stopper assembly is installed in the
tank, the top of the vent tube should rest just
belowthe topsurfaceof thetank. Itshould not
touch the top of the tank.
3) Carefully bend the second nylon tube
up at a 45 degree angle (using a cigarette
lighter). This tube will be the vent tube to the
muffler.
INSTALLING THE STOPPER ASSEMBLY
1) The stopper has been pre-assembled
at the factory.
2) Using a modeling knife, cut one length
ofsilicon fuelline(thelengthofsiliconfuel line
iscalculatedbyhow theweightedclunk should
restabout 8mmaway fromtherearofthetank
andmove freelyinside thetank). Connectone
end of the line to the weighted clunk and the
otherend tothenylonpickuptubein thestop-
per.
Throttle
pushrod.
(Tygon gas tubing not included)
FUEL TANK.
5) Test fit the stopper assembly into the
tank. It may be necessary to remove some of
the flashing around the tank opening using
amodeling knife. Ifflashing is present, make
sure none of it falls into the tank.
Vent tube Fuel pick- up tube
Fuelfilltube
4) Carefullybend thethirdnylon tubedown
ata 45degreeangle (usingacigarettelighter).
This tubewill bevent tubeto thefuelingvalve.
6) When satisfied with the alignment of
thestopperassemblytighten the3mm x20mm
machine screw until the rubber stopper ex-
pandsand sealsthetank opening.Do notover
tighten the assembly as this could cause the
tank to split.

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
Blow through one of the lines to ensure
the fuel lines have not become kinked inside
the fuel tank compartment. Air should flow
througheasily.
9) To securethefuel tankin place, applya
bead of silicon sealer to the forward area of
thetank, whereit exitsthefuselage behindthe
enginemountingbox andtotherearof thetank
at the forward bulkhead.
Do not secure the tank into place perma-
nently until after balancing the airplane. You
may need to remove the tank to mount the
battery in the fuel tank compartment
Tie wrap.
Secure
FuelTank
7) Using a modeling knife, cut 3 lengths of
fuel line 150mm long. Connect 2 lines to the 2
vent tubes and 1 line to the fuel pickup tube in
the stopper.
8) Feed three lines through the fuel tank
compartment and through the pre-drilled hole
in the firewall. Pull the lines out from behind
the engine, while guiding the fuel tank into
place. Push the fuel tank as far forward as
possible,the frontofthetankshould justabout
touch the back of the firewall.

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
Cut.
COWLING.
1. Slide the fiberglass cowl over the en-
gineand lineup thebackedgeofthe cowlwith
the marks you made on the fuselage.
Top side
Bottom side
3. Slide the cowl back over the engine
andsecure itin placeusing fourwood screws.
See picture below.
4. Installthemufflerandmuffler extension
onto the engine and make the cutout in the
cowl for muffler clearance. Connect the fuel
and pressure lines to the carburetor, muffler
andfuel fillervalve.
2. While keeping the back edge of the
cowl flush with the marks, align the front of
thecowlwiththecrankshaftofthe engine. The
front of the cowl should be positioned so the
crankshaft is in nearly the middle of the cowl
opening. Hold the cowl firmly in place using
pieces of masking tape.
Trim and cut.
3 x 12mm
Drillahole
2mmdiameter.

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
1. Install the rubber grommets and brass
colletsinto theelevatorservo.Testfit theservo
into the servo tray.
2. Mount the servo to the tray using the
mountingscrews providedwithyourradiosys-
tem.
ELEVATOR INSTALLATION.
SERVO INSTALLATION.
INSTALLING THE SPINNER.
Installthe spinnerbackplate,propellerand
spinner cone. The spinner cone is held in
placeusing two3mm x8mm machinescrews.
Elevator
servo.
Front view.
Secure
Secure
Secure

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
See pictures below:
HORIZONTALSTABILIZER.
Assemble then apply drops of thin
C/A to center of hinge,on both sides.
Temporary pin to
keep hinge centered.
elevator servo .
Cutthecovering
awayfromtheslot.
Elevator control horn install as same as the
way of aileron control horn. Please see pic-
tures below.
Control horn of elevator.
ELEVATOR CONTROL HORN INSTALLA-
TION.
Elevator
control horn.
A+B Epoxy
PLUSglue.
Bottom side
Top side
Bottom side.

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SEA FURY - Item code:BH113 INSTRUCTION MANUAL.
277mm
9 mm
Epoxy
glue.
Epoxy
glue.
C/Aglue.