Black Horse Off Road AFB-F211 User manual

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INSTALLATION INSTRUCTIONS
ARMOUR FRONT BUMPER FOR
11-16 FORD F250/350 SUPERDUTY
PART#AFB-F211

ARMOUR FRONT BUMPER
2011-16 FORD SUPERDUTY F250-350
Page 1 of 5
PARTS LIST:
1
ARMOUR Front Bumper Assembly
2
8-1.25mm x 25mm Hex Bolts
1
Driver/left side Support Bracket
2
8-1.25mm x 16mm Hex Bolts
1
Passenger/right side Support Bracket
6
8mm x 24mm x 2mm Flat Washers
1
Driver/left side Light Bar “L” Bracket
4
8mm Lock Washers
1
Passenger/right side Light Bar “L” Bracket
2
8mm Hex Nuts
1
License Plate Bracket
2
6mm x 20mm Button Head Bolts
2
License Plate Plastic Plugs
4
6mm x 18mm x 1.6mm Flat Washers
4
12-1.75mm x 35mm Hex Bolts
2
6mm Nylon Lock Nuts
8
12mm x 24mm x 2.5mm Flat Washers
1
4mm Wrench
4
12mm Lock Washers
10
200mm Nylon Cable Ties
4
12-1.75mm Hex Nuts
PROCEDURE:
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS
CAREFULLY BEFORE STARTING INSTALLATION. BUMPER IS HEAVY, ASSISTANCE IS HIGHLY
RECOMMENDED TO AVOID POSSIBLE INJURY OR DAMAGE TO THE VEHICLE.
1. Remove the license plate and bracket. On models with factory fog lights, unplug both lights. Release
the wiring harness from the clips attached to the back of the bumper, (Figures 1 & 2). Move harness
away from bumper.
2. Release the rubber air deflector from the back of the bumper. Next, remove the bumper supports
attached to the bumper frame bracket and outer ends of the bumper, (Figure 2).
3. Place blocks or jack stands under the front bumper to support it during mounting bolt removal. Once the
bumper has been safely supported, remove the (4) factory bumper bolts, (Figure 3).
WARNING! Assistance is required to hold the bumper in place during bolt removal to prevent the
bumper from falling. Carefully slide the bumper off over the tow hooks.
4. Remove the (4) factory hex nuts, lower frame extension and the (2) double bolt plates from the end of
the frame, (Figures 1, 4 & 5). Repeat this Step to remove the passenger side lower frame extension.
(2) License
Plate Plugs
Driver/left side
Support Bracket
Passenger/right side
Support Bracket
Passenger side Light
Bar “L” Bracket
License Plate
Bracket
Driver side Light
Bar “L” Bracket

ARMOUR FRONT BUMPER
2011-16 FORD SUPERDUTY F250-350
Page 2 of 5
5. Optional Center LED light installation (sold separately). NOTE: Light must be installed before
Bumper Assembly is attached to ends of frame.
a. Select the Driver side “L” Bracket. NOTE: “L” Brackets are offset for universal fitment for most LED
bar style lights. Attach the Bracket to the top of the mounting tab on the back of the Bumper with the
included (1) 8mm x 25mm Hex Bolt, (2) 8mm Flat Washers, (1) 8mm Lock Washer and (1) 8mm
Hex Nut, (Figures 6 & 7). Do not tighten hardware at this time.
b. Repeat Previous Step for Passenger side “L” Bracket installation.
c. Attach the LED Light Bar to the Brackets with (2) 8mm x 16mm Hex Bolts, (2) 8mm Lock Washers
and (2) 8mm Flat Washers, (Figures 6 & 7). Do not fully tighten hardware at this time.
d. Center and adjust light position and tighten hardware.
e. Follow light manufacturer’s instructions to wire the light to the vehicle’s electrical system once
Bumper has been fully installed.
6. LED light installation at ends of bumper (sold separately).
a. Insert light into opening and up to mounting slot. Check for clearance between front and back of
light. If necessary, remove the screen from the back of the opening, (Figure 8).
b. Follow the light manufacturer’s instructions to attach each light to slot in the top of the light opening.
c. Repeat the above steps for passenger side light installation.
d. Follow light manufacturer’s instructions to properly wire the light to the vehicle electrical system
once Bumper has been fully installed.
7. If front license plate is required, attach the License Plate Bracket to the holes in the bumper with the
included (2) 6mm x 20mm Button Head Bolts, (4) 6mm Flat Washers and (2) 6mm Nylon Lock Nuts,
(Figure 9). Insert (2) Plastic Plugs into the square holes in the Bracket. Reuse the factory screws to
attach the license plate to the plastic plugs.
8. With assistance, carefully position the Bumper Assembly up to the ends of the frame. Temporarily
support the weight of the Bumper. WARNING: To avoid possible injury or damage to the vehicle, do not
proceed until the bumper is fully and safely supported. Models with LED light, check for clearance
before fully installing Bumper assembly. Reuse the (4) factory bumper bolts to attach the Bumper
Assembly to the ends of the frame, (Figure 10). Do not fully tighten hardware at this time.
9. Select the Driver side Support Bracket, (2) factory hex nuts and (1) factory double bolt plate, (Figure
11). Slide the Support Bracket between the outer side of the Frame and the inside of the Bumper
mount, (Figures 12 & 13). Insert (1) factory double bolt plate in through the frame channel and out
through the Bracket. Reuse the (2) factory hex nuts to secure the Bracket to the Frame, (Figure 13).
Attach the Bracket to the Bumper with (2) 12mm Hex Bolts, (4) 12mm Flat Washers, (2) 12mm Lock
Washers and (2) 12mm Hex Nuts, (Figures 12 & 13). Do not tighten hardware.
10. Level and adjust the bumper and fully tighten all hardware.
11. Remove covers from top of Bumper for additional access if desired.
12. Do periodic inspections to the installation to make sure that all hardware is secure and tight.
To protect your investment, wax this product after installing. Regular waxing is recommended to add a
protective layer over the finish. Do not use any type of polish or wax that may contain abrasives that could
damage the finish. Mild soap may be used to clean the ARMOUR Front Bumper assembly.

ARMOUR FRONT BUMPER
2011-16 FORD SUPERDUTY F250-350
Page 3 of 5
Driver Side Installation Pictured
WARNING! Do not remove bumper bolts
unless the bumper is properly supported on
blocks or stands or the bumper may fall.
(Fig 5) Lower frame extension
removed on driver side
(Fig 3) Remove factory bumper bolts
(Fig 4) Remove the lower frame extension
(Fig 1) Driver side lower frame extension and fog
light wire harness pictured from behind bumper
(Fig 2) Release clips attaching the wire
harness for fog lights if equipped. Passenger
side pictured from behind bumper
Remove hardware attaching
bumper support brackets to frame
Remove factory
hardware
Front

ARMOUR FRONT BUMPER
2011-16 FORD SUPERDUTY F250-350
Page 4 of 5
Driver Side Installation Pictured
(Fig 9) License Plate Bracket
attached to the front of the Bumper
Front
(2) 8mm x 16mm Hex Bolts
(2) 8mm Lock Washers
(2) 8mm Flat Washers
(Fig 8) Remove screen for additional
access or to clear lights as needed
Front
(2) 6mm Button Head Bolts
(4) 6mm Flat Washers
(2) 6mm Nylon Lock Nuts
Right “L”
Bracket
Left “L”
Bracket
(2) 8mm x 25mm Hex Bolts
(4) 8mm Flat Washers
(2) 8mm Lock Washers
(2) 8mm Hex Nuts
(Fig 7) Center LED light bar installed
(pictured from behind the Bumper)
Fig 6
(2) Plastic Plugs
(Fig 10) Attach the Bumper to the ends
of the Frame (Driver side pictured)
Reuse (2) factory
bumper bolts
Front

ARMOUR FRONT BUMPER
2011-16 FORD SUPERDUTY F250-350
Page 5 of 5
Driver Side Installation Pictured
(Fig 12) Slide the Driver side Support
Bracket to the inside of the Bumper
Complete Installation
(2) 12mm Hex Bolts
(4) 12mm Flat Washers
(2) 12mm Lock Washers
(2) 12mm Hex Nuts
(Fig 13) Driver side Support Bracket
attached to Frame and Bumper
Reuse factory double
bolt plate and factory
hex nuts
WARNING! Do not crawl under bumper
unless the bumper is properly supported on
blocks or stands or the bumper may fall.
(Fig 11) Driver side Support
Bracket with factory hardware
Factory double
bolt plate
Factory hex
nuts
Front
(2) 12mm Hex Bolts
(4) 12mm Flat Washers
(2) 12mm Lock Washers
(2) 12mm Hex Nuts
Front