BLUM M35.7200 Series User manual

M35.7200
EN

2BA-161
M35.7200
Safety
Table of contents
Reference diagram
Set-up and start-up
Set-up
Clamping and milling
Maintenance
Troubleshooting
Spare parts
Scope of delivery
Conformity
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Safety ➢Please read the instruction leaflet and the safety information before starting up
the base notching device.
➢We recommend that you use the reference diagram for easier identification of
the parts being described.
Safety principle
Handling
The base notching device conforms to current safety standards. Nevertheless,
certain risk factors will remain if the information contained in this instruction leaflet is
not observed.
No solid wood or hard wood may be processed.
Residual risk according to
DIN ISO EN 12100
■The base notching device is equipped with all the necessary protection features.
■However, some risk factors will remain for the user, particularly when removing the
protective equipment or when control units fail.
■Other risks are identified by warning signs and safety information. It is therefore
necessary to observe the safety information.
Intended use
Foreseeable misuse
The base notching device is only intended to process drawer bases for the Blum
LEGRABOX. The base notching device may only be used under the following
conditions:
■The base notching device may only be operated by fully trained personnel.
■The base notching device is designed for professional traders.
■Only particle board and medium-density fibreboard (MDF) may be used
as the workpiece.
■The device should only be installed in dry, enclosed rooms.
■Only for drawer bases with a thickness of 16 mm.
Responsibilities The operator
■must ensure that the base notching device is only operated and maintained by
sufficiently trained staff, who have read and understood the instruction leaflet and,
most importantly, the safety section.
■is responsible for ensuring that the base notching device is kept in a safe
operating state.
■will stop using the base notching device immediately when faults occur which
jeopardise safety.

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M35.7200
NOTE
■The NOTE sign indicates information that should be observed.
Risk levels WARNING
■WARNING indicates a danger that could cause death or serious injury if not
heeded.
Safety information
➢The base notching device is only intended for use by one person.
➢Before starting work, you should check that the protection devices and
mechanical parts are functioning properly. Any damaged parts should be
replaced by original parts from Blum.
➢Do not make any changes or alterations to the base notching device.
➢Always apply a protective cover when operating the base notching device.
➢For your own safety, use only those accessories which are recommended or
specified in the instruction leaflet or Blum sales catalogue.
➢Check the electrical cable for damage.
➢Failure to observe the instructions and warnings given for this base notching
device may result in serious injury.
➢The instruction leaflet should be accessible at all times.
Warning signs Before connecting the base notching device to the power supply,
you must ensure that you have understood ALL the safety
instructions, warning signs and the instruction leaflet.
WARNING
Serious cuts.
Failure to heed this warning may result in personal injury.
➢The base notching device must be disconnected from the power
supply before cleaning and maintenance.
CAUTION
■CAUTION indicates a danger that could cause injury if not heeded.

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EN
Keep non-authorised persons
away from thebase notching device .
No more than one person may use the base notching device at a
time.
Always wear eye protection when operating this machine.
Caution: danger of crushing!
Wear proper ear protection when operating this machine.

6BA-161
M35.7200
Position of warning signs
2013
Ser.No.: MA 00001
Ref.No.: M35.7200
Julius Blum GmbH - A - 6973
Boden-Falzgerät
48,5 lbs
22 kg /
Industriestrasse 1

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Reference diagram
Fixing board
Shaft holder
Danger zone
Carriage
Fixing bracket (used to secure the
device during delivery)
Runner
Depth stop
Work top
Clamping lever
Support
Extraction socket
Clamping plate
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G

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M35.7200
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Reference diagram for carriage
Sliding film
Flange surface
Cutting insert
Notch cutter
Rear protective cover
Front protective cover
Rocker switch
Pre-cutter
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Operating elements
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Clamping lever
Press down the clamping lever [8] to secure the workpiece.
Rocker switch
The rocker switch [14] is used to switch the base notching device off and on.
NOTE
■The rocker switch [14] does not have an inching mode.
■Caution: non-stop operation.
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M35.7200
Dimensions
Required table space
H:
W:
D:
Set-up and start-up
WARNING
The base notching device weighs 22 kg.
Failure to observe this information may result in personal injury.
➢The base notching device must be lifted by two persons.
Height (H): _________________________________________________________ 264 mm
Width (W): __________________________________________________________ 584 mm
Depth (D): __________________________________________________________ 110 8 mm
Weight: _______________________________________________________________ 22 kg
➢Should only be used in dry, enclosed rooms.
22 kg
H:
W:
D:
22 kg
1000 mm
300 mm

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Remove the transport locking device
➢Loosen the screws.
➢Remove the fixing bracket [1].
Applying the fixing bracket
The carriage on the base notching device is secured by the fixing bracket [1].
➢Pull the base notching device forwards on the table.
➢Secure the base notching device to prevent it from falling.
➢Apply the fixing bracket [1] as shown.
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M35.7200
Connecting the extraction system
Connecting the power supply
Fixing to the work top
WARNING
The base notching device must be securely connected to the workbench.
➢Screw the base notching device at the fixing bracket [1] and fixing board [2] to
the work table.
➢Alternatively, the base notching device can be clamped using screw clamps on
the fixing bracket [1] and the fixing board [2].
➢Insert the plug.
The base notching device is designed for an operating voltage of 230 V, 50 Hz.
NOTE
■After finishing work, disconnect the base notching device from the power supply.
➢Insert a spiral hose with an inner diameter of 50 mm into the extraction socket [9]
and secure it. Extraction socket [9] outer diameter 50 mm.
➢Move the carriage [S] across the full length. Check that the cable and hose can
move freely and do not get strained or chafed at any point.
➢Make sure that the average air velocity for the extraction system is at least 20 m/sec.
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Processable drawer bases
Support
➢Clip-on the depth stop [7] in the following positions:
➢Swing out the support [6] from the drawer base – width 500 mm.
➢The workpiece must lie flat on the work top [5].
Set-up
Using the depth stop
min. 270 mm
270–350 mm Position 1
max. 650 mm
400–550 mm Position 2
600–650 mm Position 3
min. 275 mm
max. 1200 mm
Thickness 16 mm
Nominal length of drawer base
Nominal length of drawer base
for cabinet width Drawer base
The depth stop [7] prevents tattered edges.
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Clamping
➢Lay the workpiece on the base notching device, as shown.
Clamping and milling
NOTE
■There should be no wood chips on the work top [6] since they can affect the
accuracy of the notch or damage the surface of the workpiece.
➢Push the workpiece against the lateral stop, as shown.
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NOTE
■By working with a depth stop [7] you can increase the accuracy and quality
of the notch.
➢Push the workpiece against the depth stop [7], as shown.
➢Keep the workpiece pressed against the stops.
➢Push down the clamping lever [8].
➢Check again that the workpiece is lying flat against the stops.
CAUTION
■Keep your hands away from the clamp (K).
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K

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M35.7200
Milling WARNING
Cutting tools can cause serious injury.
➢No more than one person may use the base notching device at a time.
➢Nobody should be in the machine's danger zone [G].
➢Wear eye protection.
➢Wear ear protection.
➢Press the rocker switch [14]. Switch on the motor.
➢Switch on the extraction system.
➢Push the carriage [S] gently into the workpiece
➢At the end of the workpiece, gently draw the carriage out from the material
NOTE
NOTE
■Always allow the motor to reach full speed.
■A cutter with sharp blades considerably relieves the load on the motor and
therefore extends its service life.
■The feed rate affects the quality of the notch.
■The extraction system must always be switched on in order to
remove wood chips and dust.
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➢Press the rocker switch [14]. Switch off the motor.
➢Loosen the clamping lever [8].
➢Carefully remove the workpiece.
➢Place the carriage [S] in the front position.
➢Clean the work top [5]
➢After completing all the work, pull out the mains plug.
NOTE
NOTE
■Never turn off the motor during the milling process.
That could damage the motor or the notch cutter [19].
■After finishing the work, do not push the carriage back over the workpiece,
no matter whether or not the motor is running.
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M35.7200
Maintenance WARNING
Serious cuts.
Failure to heed this warning may result in personal injury.
➢The base notching device must be disconnected from the power
supply before cleaning and maintenance.
CAUTION
■Wear eye protection during cleaning work.
Everyday cleaning
NOTE
■Do not use oil or lubricants during cleaning.
All runners and bearings are maintenance-free.
■Dust and wood chips must not be removed using sharp-edged or metallic objects.
■Never use compressed air near the motor.
Wood chips may infiltrate the motor through the ventilation slots and therefore
impair the motor's cooling system and service life.
➢Keep the motor ventilation slots free of dust and wood chips.
➢Clean the depth stop [7] and lateral stop.
➢Clean the runner [4] using a dry cloth.
➢Clean the work top [5] using compressed air
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WARNING
Serious cuts.
Failure to heed this warning may result in personal injury.
➢The base notching device must be disconnected from the power
supply before cleaning and maintenance.
Removing the motor
NOTE
■Gloves must always be worn when cleaning the cutter.
➢Loosen the screw with a SW 6 Allen key.
➢Pull out the motor.
➢Swivel the shaft holder [3]
If the motor needs to be removed for maintenance, cleaning or replacement
purposes, proceed as follows:
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➢Secure the motor in the shaft holder [3].
➢All the fixing and clamping surfaces on the carriage and motor must be free of
dust and wood chips.
➢Push the motor against the flange stop.
➢Turn the motor to the correct position.
➢Re-tighten the Allen screw.
Install the motor
NOTE
NOTE
■Make sure that the motor is correctly positioned. The motor's ventilation slot must
not be covered. Risk of overheating.
■Cutters and cutting inserts may not touch the housing under any circumstances
since they could damage the cutting inserts.
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