Body Solid Powerline PGM200X User manual

              
Owner’s Manual
WWW.BODYSOLID.COM
PGM200X
GLUTE MASTER

2
DO NOT REMOVE WARNING LABELS FROM
MANUAL OR MACHINE
WARNING
Safety and Maintenance
of Cables
IMPORTANT: Cables are
wear items. It is your
responsibility to prevent
unexpected breakage.
Cable inspection should
be performed daily.
Inspectall cables, the
nylon coating on all
cables, and the area
near the fitting at each
end of each cable.
Replace any damaged or
worn cable immediately.
Do not allow the machine
to be used until damaged
or worn cables are
replaced. Using or allowing
a machine to be used
with a suspect cable can
result in serious injury. See
Owner’s Manual for more
information.
                           
Call 1-800-556-3113
THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THISTYPE OF EQUIPMENT.
TO MINIMIZE RISK, YOU MUST FOLLOW THESE RULES:
Inspect equipment before each workout. Check that all nuts, bolts, screws and pop pins
are in place and fully tightened. Also, before use,check cables for sign of wear. Replace all
worn parts immediately. Never use machine if any parts are damaged or missing.
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY.
Keep clear of the cables and all moving parts when machine is in use.
Always make sure all Snap Links are closed when doing cable/pulley/strap exercises.
Exercise with care. Perform your exercises at a smooth moderate pace; never perform jerky
or uncoordinated movements that may cause injury.
It is recommended that you workout with a training partner.
Do not allow children or minors to play on or around this equipment.
If unsure of proper use of equipment, call your local Body-Solid distributor or the
Body-Solid customer service center at 1-800-556-3113.
WARNING: Consult your physician before starting your exercise program. For your own
safety, do not begin any exercise program without proper instruction.

3
PGM200X
TABLE OF CONTENTS
SAFETY INSTRUCTIONS.......................
PREPARATION.......................................
HARDWARE LIST...................................
HARDWARE ILLUSTRATION.................
PART LIST / ILLUSTRATION..................
ASSEMBLY INSTRUCTIONS.................
EXPLODED VIEW...................................
CONTACT PAGE.....................................
•
•
•
•
•
•
•
•
PAGE 4
PAGE 5
PAGE 6
PAGE 7
PAGE 9
PAGE 10
PAGE 16
PAGE 18

4
PGM200X
SAFETY INSTRUCTIONS
When using exercise equipment,
you should always take basic
precautions including the
following:
Read all instructions before using the PGM200X.
These instructions are written to ensure your safety
and to protect the unit.
      !  " #  $ % # &  $ ' # ( ' % &   !  )
! # * ) +  ,
Do not allow children on or near the equipment.
Use the equipment only for its intended purpose
as described in this guide. Do not use accessory
attachments that are not recommended by the
manufacturer. Such attachments might cause serious
injuries.
Wear proper excercise clothing and shoes for your
workout, no loose clothing.
Keep hands, limbs, loose clothing, and long hair well
out of the way of all moving parts
Use care when getting on or off the unit.
Do no overexert yourself or work to exhaustion.
If you feel any pain or abnormal symptoms, stop your
workout immediately and consult your physician.
Never operate unit when it has been dropped or
damaged. Return the equipment to a service center
for examination and repair.
Never drop or insert objects into any opening in the
equipment.
Always check the unit and its cables before each use.
Make sure that all fasteners and cables are secure
and in good working condition.
Do not use the equipment outdoors or near water.
•
-
•
•
•
•
•
•
•
•
•
•
•
Personal Safety During Assembly
Before beginning assembly, please take the time to
read the instructions thoroughly.
Read each step in the assembly instructions and
follow the steps in sequence. Do not skip ahead. If
you skip ahead, you may learn later that you have
to disassemble components and that you may have
damaged the equipment
Assemble and operate the PGM200X on a solid, level
surface. Locate the unit a few feet from the walls or
furniture to provide easy access.
•
•
•
The PGM200X is designed for your enjoyment. By
following these precautions and using common sense,
you will have many safe and pleasurable hours of
healthful exercise with your Powerline Glute Master.
After assembly, you should check all functions to
ensure correct operation. If you experience problems,
fi r st recheck the assembly instructions to locate any
possible errors made during assembly. If you are un-
able to correct the problem, call the dealer from whom
you purchased the machine or call 1-800-556-3113 for
the dealer nearest you.
Obtaining Service
Please use this Owner’s Manual to make sure that
all parts have been included in your shipment. When
ordering parts, you must use the part number and
description from this Owner’s Manual. Use only
Powerline by Body Solid replacement parts when
servicing this machine. Failure to do so will void your
warranty and could result in personal injury.
For information about product operation or
service, check out the official Powerline website
at www.bodysolid.com or contact an authorized
Powerline dealer or a Powerline factory-authorized
service company or contact Body-Solid customer
service at one of the following:
Toll Free: 1-800-556-3113
Phone: [phone]
Fax: [phone]
Email: [email protected]
Or write to: Body-Solid, Inc.
Service Department
1900 S. Des Plaines Ave.
Forest Park, IL 60130 USA
Retain this Owner’s Manual for
furture reference. Part numbers
are required when ordering parts.

PGM200X
PREPARATION
Required tools
The basic tools that you must obtain before assembling
the PGM200X include but are not limit to:
•Standard Wrench Set
•Metric Wrench Set
•Adjustable Wrench
•Standard / Metric Allen Key Set
Installation Requirements
Follow these installation requirements when assembling
the PGM200X:
Set up the PGM200X on a solid, flat surface. A smooth,
fl a t surface under the machine helps keep it level.
Provide ample space around the machine. Open space
around the machine allows for easier access.
For aesthetic purposes, insert all bolts in the same
direction unless specified (in text or illustrations) to do
otherwise.
Leave room for adjustments. Tighten fasteners such as
bolts, nuts, and screws so the unit is stable, but leave
room for adjustments. Do not fully tighten fasteners until
instructed in the assembly steps to do so.
Fill out and mail the warranty card.
Ordering Replacement Parts
If you need to order replacement parts please be
prepared to provide the following information
when contacting us so that we can assist you better.
1.Model Number
2.Place of Purchase
3.Serial Number (S/N)
4.Part # and Description
Assembly Tips
Read all “Notes” on each page before beginning each step.
While you may be able to assemble the PGM200X using the
illustrations only, important safety notes and other tips may be
included in the text.
Some pieces may have extra holes that you will not use. Use
only those holes indicated in the instructions and illustrations.
NOTE: With so many assembled parts, proper
alignment and adjustment is critical. While
tightening the nuts and bolts, be sure to leave
room for adjustments.
NOTE: The bottles that are marked “Poison” is your
touch up paint. Keep away from children.
. / 0 1 2 3 4
: Obtain assistance! If you feel like you can’t
assemble the PGM200X by yourself then do
not attempt to do so as this could result in
injury. Review the Installation Requirements
before proceeding with the following steps.
5
YOUR S/N # CAN
BE FOUND HERE

PGM200X
HARDWARE LIST
QUANTITYDESCRIPTIONSIZEPART #
6

PGM200X
HARDWARE ILLUSTRATION
7
,7,¨w¿®z®>P°¸>®¨zÅ^V
Part #32 M8X40mm hex head bolt QTY. 2
Part #31 M10X60mm hex head bolt QTY. 2
Part #30 M10X55mm hex head bolt QTY. 6
Part #33 M8X20mm hex head bolt QTY. 8
Part #34 M8X50mm hex head bolt QTY. 8
Part #40 M10 nylon lock nut QTY. 8

8
PGM200X
HARDWARE ILLUSTRATION CONT.
,7,¨w¿®z®>P°¸>®¨zÅ^V
Part #43 M10 nut QTY. 1
Part #50 M10 washer QTY. 16
Part #51 M8washer QTY. 26
Part #41 M8nylon lock nut QTY. 8
Part #54 M10 spring washer QTY. 10

PGM200X
PART LIST
9
PartB
base frame
[1pcs]
PartC
r-elbow frame
[1pcs]
PartA
mainframe
[1pcs]
PartE
vertical frame
[1pcs]
PartF
adjust frame
[1pcs]
PartD
l-elbow frame
[1pcs]
PartH
connect frame
[1pcs]
PartJ
r-foot plate
[1pcs]
PartG
sliding frame
[1pcs]
PartL
leg pad
[1pcs]
PartM
chest pad
[1pcs]
PartK
l-foot plate
[1pcs]
PartN
elbow pad
[1pcs]

PGM200X
STEP 1
BE CAREFUL TO ASSEMBLE ALL COMPONENTS
IN THE SEQUENCE THAT THEY ARE PRESENTED.
NOTE:
finger tighten all hardware in this step. DO NOT wrench tighten
until the last step. some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
1A. insert a oval end cap into the front opening of
mainframe (A) and side openings of base frame (B) using:
3- (#1) 40X80mm oval end cap
1B. attach base frame (B) to mainframe (A) using:
2- (#30) M10X55mm hex head bolt
4- (#50) M10 washer
2- (#40) M10 nylon lock nut
1C. attach r-elbow frame (C) and l-elbow frame (D) to
mainframe (A) using:
2- (#31) M10X60mm hex head bolt
4- (#50) M10 washer
2- (#40) M10 nylon lock nut
note: adjust hole position as necessary to accomodate
your personal body height.
1D. attach a elbow pad (N) to r-elbow frame (C) and
l-elbow frame (D) using a total of:
4- (#33) M8X20mm hex head bolt
4- (#54) M10 spring washer
4- (#51) M8 washer
10

PGM200X
STEP 1
11

PGM200X
STEP 2
BE CAREFUL TO ASSEMBLE ALL COMPONENTS
IN THE SEQUENCE THAT THEY ARE PRESENTED.
NOTE:
finger tighten all hardware in this step. DO NOT wrench tighten
until the last step. some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
2A. attach vertical frame (E) to mainframe (A) using:
2- (#30) M10X55mm hex head bolt
4- (#50) M10 washer
2- (#40) M10 nylon lock nut
note: adjust hole position as necessary to accomodate
your personal body height.
2B. insert a square end cap into the front and rear opening
ofadjust frame (F) using:
2- (#5) 25X50mm square end cap
2C. attach chest pad (M) to adjust frame (F) using:
2- (#32) M8X40mm hex head bolt
2- (#54) M10 spring washer
2- (#51) M8 washer
2D. slide adjust frame (F) into vertical frame (E) and fix
the position using pop pin (#20).
2E. attach leg pad (L) to mainframe (A) using:
4- (#33) M8X20mm hex head bolt
4- (#54) M10 spring washer
4- (#51) M8 washer
12

PGM200X
STEP 2
13

PGM200X
STEP 3
BE CAREFUL TO ASSEMBLE ALL COMPONENTS
IN THE SEQUENCE THAT THEY ARE PRESENTED.
NOTE:
finger tighten all hardware FIRST in this step. wrench tighten all
hardware at the END of step 3F. some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
3A. lay the two glide bars of sliding frame (G) on a flat
surface and affix connect frame (H) in the center of
the glide bars of sliding frame (G).
3B. position four 35mm rollers (#8) between r-foot plate (J)
and connect frame (H) and secure this assembly using
atotal of:
4- (#34) M8X40mm hex head bolt
8- (#51) M8 washer
4- (#41) M8 nylon lock nut
8- (#60) M12 spacer
3C. position four 35mm rollers (#8) between l-foot plate (K)
and connect frame (H) and secure this assembly using
atotal of:
4- (#34) M8X40mm hex head bolt
8- (#51) M8 washer
4- (#41) M8 nylon lock nut
8- (#60) M12 spacer
3D. attach the entire assembled sliding frame (G) to
base frame (B) using:
2- (#30) M10X55mm hex head bolt
4- (#50) M10 washer
2- (#40) M10 nylon lock nut
14

PGM200X
STEP 3
15

16
PGM200X
EXPLODED VIEW

PGM200X
NOTES
17

PGM200X
1900 S. Des Plaines Ave.
Forest Park, IL 60130
Phone:[phone]
Fax:[phone]
Hours: M-F 8:30 - 5:00 CST
S/N # - - - -
please write your serial number in the boxes below
c
Copyright 2011. Body-Solid. All rights reserved. Body-Solid reserves the right to change design and specications when we feel it will improve the product.
Body-Solid machines maintain several patented and patent pending features and designs. All rights reserved on all design patents and utility patents.
Body-Solid
Built for Life
®
www.bodysolid.com
18
1900 S. Des Plaines Ave.
Forest Park, IL 60130
Phone:[phone]
Fax:[phone]
Hours: M-F 8:30 - 5:00 CST