Bosch Rexroth IndraControl VDP 08.3 User manual

Project Planning Manual
Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics
Rexroth IndraControl
VDP 08.3/40.3
Operator Terminal
R911328472
Edition 02

Rexroth IndraControl
VDP 08.3/40.3
Operator Terminal
Project Planning Manual
DOK-SUPPL*-VDP*08.3***-PR02-EN-P
RS-330926ae6b58670e0a6846a001cc849a-2-en-US-8
This documentation describes the operator terminals IndraControl VDP 08.3
and IndraControl VDP 40.3 and the Y repeater available as accessories.
Edition Release Date Notes
120-2101-B310/EN -01 05.2009 First edition
120-2101-B310/EN -02 02.2010 Second edition
Copyright © Bosch Rexroth AG 2009
Copying this document, giving it to others and the use or communication of the
contents thereof without express authority, are forbidden. Offenders are liable
for the payment of damages. All rights are reserved in the event of the grant of
a patent or the registration of a utility model or design (DIN 34-1).
Validity The specified data is for product description purposes only and may not be
deemed to be guaranteed unless expressly confirmed in the contract. All rights
are reserved with respect to the content of this documentation and the availa‐
bility of the product.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr am Main, Germany
Phone [phone] ■ Fax [phone]
http://www.boschrexroth.com/
Dept. DCC/EAY2 (CS)
Dept. DCC/EAP1 (HB/CS)
Note This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revision
Bosch Rexroth AG DOK-SUPPL*-VDP*08.3***-PR02-EN-P
Rexroth IndraControl VDP 08.3/40.3 Operator Terminal

Table of Contents
Page
1 System Presentation...................................................................................................... 5
1.1 Brief Description of the VDP 08.3/40.3 Operator Terminals ................................................................. 5
1.2 Variants................................................................................................................................................... 5
1.2.1 Characteristic Features....................................................................................................................... 5
1.2.2 Displays with Touch Screen and Keys................................................................................................ 5
1.2.3 VDP 08.3 ............................................................................................................................................ 6
1.2.4 VDP 40.3............................................................................................................................................. 7
1.3 Accessories............................................................................................................................................ 7
1.4 Commissioning....................................................................................................................................... 7
2 Important Instructions on Use ....................................................................................... 9
2.1 Appropriate Use ..................................................................................................................................... 9
2.1.1 Introduction.......................................................................................................................................... 9
2.1.2 Areas of Use and Application.............................................................................................................. 9
2.2 Inappropriate Use................................................................................................................................. 10
3 Safety Instructions for Electric Drives and Controls .................................................... 11
3.1 Definitions of Terms.............................................................................................................................. 11
3.2 General Information.............................................................................................................................. 12
3.2.1 Using the Safety Instructions and Passing Them on to Others......................................................... 12
3.2.2 Requirements for Safe Use............................................................................................................... 12
3.2.3 Hazards by Improper Use.................................................................................................................. 13
3.3 Instructions with Regard to Specific Dangers....................................................................................... 14
3.3.1 Protection Against Contact with Electrical Parts and Housings......................................................... 14
3.3.2 Protective Extra-Low Voltage as Protection Against Electric Shock ................................................ 15
3.3.3 Protection Against Dangerous Movements....................................................................................... 15
3.3.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 17
3.3.5 Protection Against Contact With Hot Parts........................................................................................ 17
3.3.6 Protection During Handling and Mounting......................................................................................... 17
3.3.7 Battery Safety.................................................................................................................................... 18
3.3.8 Protection Against Pressurized Systems........................................................................................... 18
3.4 Explanation of Signal Words and the Safety Alert Symbol................................................................... 19
4 Technical Data............................................................................................................. 21
4.1 General Information.............................................................................................................................. 21
4.2 Voltage Supply...................................................................................................................................... 21
4.3 Ambient Conditions............................................................................................................................... 22
4.4 Standards............................................................................................................................................. 22
4.4.1 Used Standards................................................................................................................................. 22
4.4.2 CE Marking........................................................................................................................................ 23
Declaration of Conformity .............................................................................................................. 23
Note for the Machine Manufacturer................................................................................................ 24
4.4.3 UL/CSA Certified............................................................................................................................... 24
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Table of Contents

Page
4.5 Wear Parts............................................................................................................................................ 25
4.6 Compatibility Test................................................................................................................................. 25
5 Dimensions, Installation and Wiring............................................................................. 27
5.1 Housing Dimensions............................................................................................................................. 27
5.1.1 General Information........................................................................................................................... 27
5.1.2 Housing Dimensions VDP 08.3......................................................................................................... 27
5.1.3 Housing Dimensions VDP 40.3......................................................................................................... 30
5.2 Mounting............................................................................................................................................... 32
5.2.1 Installation Notes............................................................................................................................... 32
5.2.2 Mounting............................................................................................................................................ 33
5.2.3 Attachment to a Standardized VESA Bracket................................................................................... 35
5.2.4 VESA Bracket.................................................................................................................................... 36
5.3 Electrical Wiring.................................................................................................................................... 37
6 Display and Operating Components............................................................................ 41
6.1 Backlight Switch-off.............................................................................................................................. 41
6.1.1 General Information........................................................................................................................... 41
6.2 Operating and Error Displays............................................................................................................... 41
6.3 Operation.............................................................................................................................................. 43
6.3.1 Key Positions..................................................................................................................................... 43
6.4 Touch Screen....................................................................................................................................... 43
7 Interfaces..................................................................................................................... 45
7.1 View on the Connector Panel............................................................................................................... 45
7.2 Interfaces at the VDP............................................................................................................................ 45
7.2.1 General Information........................................................................................................................... 45
7.2.2 Overview............................................................................................................................................ 45
7.2.3 S1 DIP Switch.................................................................................................................................... 46
Overview......................................................................................................................................... 46
Operation Modes............................................................................................................................ 46
7.2.4 DC 24 V Voltage Supply.................................................................................................................... 47
7.2.5 XUSB Interfaces................................................................................................................................ 48
7.2.6 XSER Interfaces and XVID Interfaces............................................................................................... 49
CDI Interface.................................................................................................................................. 49
XVID and XSER Assignment.......................................................................................................... 50
XVID and XSER Markings.............................................................................................................. 50
7.3 Connection Keypad.............................................................................................................................. 50
7.3.1 Keypad.............................................................................................................................................. 50
7.3.2 Connection Scheme of the Keypad................................................................................................... 52
7.3.3 Pin Assignment of the Keypad.......................................................................................................... 52
8 Maintenance................................................................................................................ 55
8.1 General Information.............................................................................................................................. 55
8.2 LCD Display.......................................................................................................................................... 55
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Table of Contents

Page
9 Software....................................................................................................................... 57
9.1 Touch Screen Software........................................................................................................................ 57
9.2 M-Key-UpperClassFilter....................................................................................................................... 57
9.2.1 General Information........................................................................................................................... 57
9.2.2 Activation and Deactivation of the M-Key-UpperClassFilter.............................................................. 57
10 Y-Repeater................................................................................................................... 59
10.1 General Information.............................................................................................................................. 59
10.2 Housing Dimensions of the Y-Repeater............................................................................................... 59
10.3 Switching Times Y-Repeater................................................................................................................ 60
10.3.1 General Information........................................................................................................................... 60
10.3.2 Switching Times without Devices on the USB Connections.............................................................. 61
10.3.3 Switching Times with Devices on the USB Connections................................................................... 61
10.4 Interfaces on the Y-Repeater................................................................................................................ 61
10.4.1 View on the Connector Panel............................................................................................................ 61
10.4.2 Description of the Interfaces.............................................................................................................. 63
10.4.3 CDI Interfaces.................................................................................................................................... 63
10.4.4 Cable connections and cable types allowed...................................................................................... 63
10.4.5 24 V Supply Voltage and Digital 24 V Input ...................................................................................... 64
10.5 Display Elements on the Y-Repeater.................................................................................................... 65
10.5.1 LEDs on the Y-Repeater................................................................................................................... 65
10.6 Connection of the Y-Repeater.............................................................................................................. 66
10.6.1 Connection of the Y-Repeater (block diagram)................................................................................. 66
10.6.2 Pin Assignment on the Y-Repeater................................................................................................... 66
10.6.3 Connection of Two Operator Displays via the Y-Repeater................................................................ 66
10.6.4 Connection of Four Operator Displays via Three Y-Repeaters......................................................... 67
11 Environmental Protection and Disposal ...................................................................... 69
11.1 Environmental Protection...................................................................................................................... 69
11.2 Disposal................................................................................................................................................ 69
12 Ordering Information.................................................................................................... 71
12.1 Type Designation Code........................................................................................................................ 71
12.1.1 General Information........................................................................................................................... 71
12.1.2 VDP 08.3........................................................................................................................................... 71
12.1.3 VDP 40.3........................................................................................................................................... 72
12.2 Accessories.......................................................................................................................................... 72
12.2.1 Y-Repeater........................................................................................................................................ 72
12.2.2 External 24 V Power Supply Unit...................................................................................................... 73
12.2.3 Uninterruptible Power Supply............................................................................................................ 73
12.2.4 Connecting Cable for CDI Interface................................................................................................... 73
12.2.5 Connecting Cable for USB Interface................................................................................................. 74
12.2.6 USB Connecting Cables with Increased Noise Immunity.................................................................. 74
12.2.7 Cable Grommets (Mounting/Sealing Kit)........................................................................................... 74
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Table of Contents

Page
13 Service and Support.................................................................................................... 77
Index............................................................................................................................ 79
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Table of Contents

1 System Presentation
1.1 Brief Description of the VDP 08.3/40.3 Operator Terminals
The VDP 08.3/40.3 operator terminals are passive operator and visualization
terminals. They form a PC based operator terminal when used with a control
cabinet PC equipped with a CDI interface. Currently, the VSB 40.3 and the
VPB 40.3 devices are available as control cabinet PCs. The VDP 08.3/40.3
operator terminals can be attached to a bracket with a VESA adapter, whereas
the control cabinet PC can be installed e.g. into a control cabinet. The data
transmission between control cabinet PC and a VDP 08.3/40.3 operator termi‐
nal is carried out via the CDI interface. VDP 08.3/40.3 devices consist of a
robust and single metal housing.
Y-Repeater A Y-repeater is an accessory to connect VDP devices to a control cabinet PC
(see chapter 1.3 "Accessories" on page 7). The Y-repeater can be used to
connect two VDP devices to a control cabinet PC.
The Y-repeater is described in chapter 10 "Y-Repeater" on page 59.
1.2 Variants
1.2.1 Characteristic Features
The operator terminals are available in different variants, see type designation
code in chapter 12 "Ordering Information" on page 71. They differ in the
display size.
VDP 08.3 DP
Display 213.36 mm TFT (8.4")
Touch screen Yes
3 × keys
1 x emergency stop button
Yes
Fig.1-1: Features VDP 08.3 device
VDP 40.3 DI
Display 381 mm TFT (15")
Touch screen Yes
3 × keys
1 x emergency stop button
Yes
Fig.1-2: Features VDP 40.3 device
1.2.2 Displays with Touch Screen and Keys
The front panel with touch screen also consists of a 5 mm thick aluminum panel
with beveled edges. The front panel is integrated. The application software is
operated via the touch-sensitive interface of the display.
Danger of destruction of the touch screen if
operated with inappropriate objects (e.g.
screwdriver).
NOTICE
Operate the touch screen only with your finger or with a touch pen.
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System Presentation

1.2.3 VDP 08.3
Fig.1-3: VDP 08.3 with touch screen
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System Presentation

1.2.4 VDP 40.3
Fig.1-4: VDP 40.3 with touch screen
1.3 Accessories
Using the Y-repeater (order code VAC01.1S-YD1-NNNN) that is provided as
accessories, two VDPs can be connected to a control cabinet PC. The Y-re‐
peater can be cascaded. Therefore, three or more VDPs can be connected to
a control cabinet PC. See also chapter 10 "Y-Repeater" on page 59.
1.4 Commissioning
Mount the device properly, see also chapter 5.2 "Mounting" on page 32.
Connect the device to the control cabinet PC and apply the 24 V supply voltage.
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System Presentation

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