Bosch Rexroth IndraControl XFE 01.1 Series User manual

IndraControl
XFE 01.1
Extension Modules Profibus, RT-Ethernet, Sercos, CAN
Operating Manual
R911345570, Edition 06

Copyright
© Bosch Rexroth AG 2021
All rights reserved, also regarding any disposal, exploitation, reproduction, editing,
distribution, as well as in the event of applications for industrial property rights.
Liability
The specified data is intended for product description purposes only and shall not be
deemed to be a guaranteed characteristic unless expressly stipulated in the contract.
All rights are reserved with respect to the content of this documentation and the
availability of the product.
DOK-CONTRL-XFE**EXTMOD-IT06-EN-P
DC-AE/EPI5 (MaKo/MePe)
b974777df26ff0910a347e820d4a3d27, 1, en_US

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IndraControl XFE 01.1
Bosch Rexroth AG
R911345570, Edition 06
Table of contents
1 About this documentation 5
1.1 Change record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Overview on target groups and product phases. . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Customer feedback. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Product identification and scope of delivery 7
2.1 Product identification and type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Using safety instructions 8
3.1 Structure of the safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Explaining signal words and the safety alert symbol. . . . . . . . . . . . . . . . . . . . . 8
3.3 Symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Intended use 9
5 Spare parts, accessories and wear parts 9
5.1 Power connectors, 24 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2 Connector set for the CAN module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 Bus base module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.4 End clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.5 Wear parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6Ambient conditions 10
7Technical data 11
7.1 General technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.2 Voltage supply and current consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.2.1 Electrical isolation and isolation of the voltage ranges. . . . . . . . . . . 12
8Standards 12
8.1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.2 Standards used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.3 CE marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.3.1 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.4 UL/CSA certified . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.5 Marine and offshore certification (XFE01.1-FB-03, XFE01.1-FB-20). . . . . . 14
9Interfaces of the XFE modules 14
Table of contents

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IndraControl XFE 01.1
Bosch Rexroth AG
R911345570, Edition 06
10 Mounting, dismounting and electric installation 16
10.1 Housing dimensions of the XFE module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10.2 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10.3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10.3.1 Mounting extension bus base modules. . . . . . . . . . . . . . . . . . . . . . . 19
10.4 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10.4.1 Removing extension module from top-hat rail. . . . . . . . . . . . . . . . . . 20
10.5 Electric installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
10.5.1 General hazard warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
10.5.2 External power supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
10.5.3 Voltage supply for the control and for the extension modules . . . . . 23
10.5.4 24 V voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
11 Commissioning 24
11.1 Commissioning notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
11.2 IT security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
12 Device description 25
12.1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
12.2 LEDs on extension modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
12.3 LEDs on the XD1 plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
13 Error causes and troubleshooting 27
13.1 Error messages of the status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
13.1.1 Error cases after commissioning the CAN module. . . . . . . . . . . . . . 28
14 Maintenance 29
14.1 General maintenance information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
14.2 Scheduled maintenance tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
15 Ordering information 30
15.1 Type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
15.2 Accessories and spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
16 Disposal 31
16.1 Return. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
16.2 Packaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
17 Service and support 32
Index 33

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IndraControl XFE 01.1
Overview on target groups and product phases
Bosch Rexroth AG
R911345570, Edition 06
1 About this documentation
1.1 Change record
Table 1: Editions of this documentation
Edition Release
date
Note
01 2014-10 First edition
02 2016-08 CAN modules and Sercos modules supplemented
03 2016-10 Corrections
04 2017-02 Explosion protection notes and type plate supplemented
05 2019-06 Standards and warning instructions modified for UL, explosion protection notes
removed
06 2021-08 Description of the LEDs "SF" and "BF" supplemented for the RT-Ethernet module
1.2 Overview on target groups and product phases
In the following illustration, the framed activities, product phases and target groups refer to the present
documentation.
Example: In the product phase “Mounting (assembly/installation)”, the target group “Mechanic/electri-
cian” can execute the activity “install” using this documentation.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering
Commissioning
Operation
Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create the
NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1: Assigning the present documentation to the target groups, product phases and activities of the
target group
About this documentation

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IndraControl XFE 01.1
Customer feedback
Bosch Rexroth AG
R911345570, Edition 06
This document instructs the technical staff of the machine manufacturer on how to safely perform the
mechanical and electrical installation and on how to commission the device.
Required qualification: Individual who is able to assess the tasks assigned and to identify possible
safety risks owing to qualification in the subject, knowledge and experience. The individual should also
be familiar with the standards and regulations.
1.3 Scope
This document is valid for all variants of the modules, whose type code starts with: XFE01.1-FB ...
The type code specifications are located on the type plate of the module. Also refer to ⮫ Chapter 2.1
“ Product identification and type plate ” on page 7.
1.4 Related documents
Table 2: Related documents
Title Part number and document type
IndraControl XM21, XM22
Controls
⮫ R911340667
Operating Instructions
IndraControl XM42
Controls
⮫ R911345566
Operating Instructions
For related documents, go to the Rexroth Media Directory at ⮫ http://www.boschrexroth.com and
enter the specified part number.
1.5 Customer feedback
Customer requests, comments or suggestions for improvement are of great importance. Please email
your feedback on the documentations to⮫ [e-mail]. Directly insert
comments into the electronic PDF document and send the PDF file to Bosch Rexroth.

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IndraControl XFE 01.1
Product identification and type plate
Bosch Rexroth AG
R911345570, Edition 06
2 Product identification and scope of delivery
2.1 Product identification and type plate
Functional
Safety
Type
Approved
CERTIFIED www.tuv.com
ID 10000000000
IndraControl XFE
3
12
"IND.CONT.EQ"
32FB
I-V-C-B-T-V
13
Made in Germany
16
FW: 101
17
18
11
Bosch Rexroth AG, Bgm.-Dr.-Nebel-Str. 2
DE-97816 Lohr Hotline: [phone]
14 N0.6 A
I
UN
15 DC 24 V
10
MNR: R911172531
2
-AA0
4
FI: 001
5
7260
6 7
S N : 7260007123456BC
8 9
FD: 12W16
1
Rexroth
16 channels
Wire Range 24-16
2700729
Fig. 2: Exemplary type plate
1 Word mark
2 Part number
3 Device name
4 State of revision
5 Functional index
6 Plant number
7 Serial number
8 Serial number as barcode
9 Manufacturing date (yyWww)
10 CE conformity marking
11 Company address
12 Underwriters Laboratories Inc. mark
13 Check digit
14 Nominal current
15 Nominal voltage
16 Manufacturing country
17 Software release
18 QR code
Product identification and scope of delivery

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IndraControl XFE 01.1
Explaining signal words and the safety alert symbol
Bosch Rexroth AG
R911345570, Edition 06
2.2 Scope of delivery
•Extension module
•Bus base
•24 V power connector XA-CN01
•Safety instructions
3 Using safety instructions
3.1 Structure of the safety instructions
The safety instructions are structured as follows:
Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Consequences and
source of danger
Fig. 3: Structure of the safety instructions
3.2 Explaining signal words and the safety alert symbol
The safety instructions in this documentation contain specific signal words (danger, warning, caution,
notice) and, if necessary, a safety alert symbol (according to ANSI Z535.6-2006).
The signal word draws attention to the safety instruction and indicates the risk potential.
The signal graphics (warning triangle with exclamation mark), added in front of the signal words
Danger, Warning and Caution refer to hazards to inidividuals.
DANGER In case of non-compliance with this safety instruction, death or serious injury
will occur.
WARNING In case of non-compliance with this safety instruction, death or serious injury
can occur.
CAUTION In case of non-compliance with this safety instruction, minor or moderate
injury can occur.
NOTICE In case of non-compliance with this safety instruction, material damage can
occur.

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IndraControl XFE 01.1
Bus base module
Bosch Rexroth AG
R911345570, Edition 06
3.3 Symbols used
This is a tip.
4 Intended use
NOTICE Risk of damaging the device if not expressly stated accessories, mounting
parts and other components, cables, lines, software and firmware are used.
The extension modules may exclusively be used with the accessories and
add-on components specified in this documentation. Components that are
not expressly mentioned must neither be attached nor connected. The same
applies to cables and lines.
Only to be operated with the component configurations and combinations
expressly defined and with the software and firmware specified in the corre-
sponding functional description.
The extension modules can be used for complex connections to controls that cannot be operated at the
S20 bus, such as interface modules to Profinet, Profibus, CAN and Sercos or Safety connection.
The extension modules may only be operated under the mounting and installation conditions, the
position, and the specified ambient conditions (temperature, degree of protection, humidity, EMC etc.)
specified in the related documentation.
5 Spare parts, accessories and wear parts
5.1 Power connectors, 24 V
Ordering code Part number Description
XA-CN01 R911173741 24 V plug
5.2 Connector set for the CAN module
Ordering code Part number Description
S20-CNS 2S-O/D/UI/E1/E2 R911173804 Connector set for the 24 V module and the CAN module
5.3 Bus base module
Ordering code Part number Description
XA-BS11 R911173772 Bus base module for extension modules
Spare parts, accessories and wear parts

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IndraControl XFE 01.1
Bosch Rexroth AG
R911345570, Edition 06
5.4 End clamp
Table 3: End clamps
Ordering code Part number Description
SUP-M01-ENDHALTER R911170685 2 pieces of snap-on end brackets for 35 mm NS
35/7.5 or NS 35/15 carrier plate; width: 9.5 mm
5.5 Wear parts
There are no wear parts in the extension modules.
6Ambient conditions
Table 4: Ambient conditions
Area of application Only in interior spaces
Ambient temperature during operation Up to 2000 m:
-25 °C to +60 °C
2000 m to 3000 m:
-25 °C to +55 °C
Ambient temperature during storage and transport -40 °C to +85 °C
Permitted air humidity 5 % to 95 % acc. to DIN EN 61131-2
Condensation not allowed
Mechanical strength①Vibration stress
•Oscillations, sinusoidal in all three axes acc. to
DIN EN 60068-2-6
5-9 Hz with an amplitude of 3.5 mm
9-150 Hz with 5 g peak acceleration
•Broadband noise acc. to DIN EN 60068-2-64
5-20-150 Hz with 0.572 g, 5 h per axis
Shock stress: Shock resistance in all three axes
acc. to DIN EN 60068-2-27
11 ms semi-sinusoidal 30 g
Overvoltage category 2
Contamination level 2
Degree of protection IP20 acc. to DIN EN 60 529
Protection class III, DIN EN 61010-2-201
①The vibration stress specifications assume the use of industrial-suited RJ45 plug connec-
tions. The “Industrial RJ45 plug” of the company Yamaichi is recommended (Y-ConPlug-41).
The cables are available as accessories (RKB0020). To avoid vibration, secure the cables at
a short distance (< 20 cm).