Bosch Rexroth IndraControl XFE 01.1 Series User manual

IndraControl
XFE 01.1
Extension Modules Profibus, RT-Ethernet, Sercos, CAN
Operating Manual
R911345570, Edition 06

Copyright
© Bosch Rexroth AG 2021
All rights reserved, also regarding any disposal, exploitation, reproduction, editing,
distribution, as well as in the event of applications for industrial property rights.
Liability
The specified data is intended for product description purposes only and shall not be
deemed to be a guaranteed characteristic unless expressly stipulated in the contract.
All rights are reserved with respect to the content of this documentation and the
availability of the product.
DOK-CONTRL-XFE**EXTMOD-IT06-EN-P
DC-AE/EPI5 (MaKo/MePe)
b974777df26ff0910a347e820d4a3d27, 1, en_US

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IndraControl XFE 01.1
Bosch Rexroth AG
R911345570, Edition 06
Table of contents
1 About this documentation 5
1.1 Change record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Overview on target groups and product phases. . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Customer feedback. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Product identification and scope of delivery 7
2.1 Product identification and type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Using safety instructions 8
3.1 Structure of the safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Explaining signal words and the safety alert symbol. . . . . . . . . . . . . . . . . . . . . 8
3.3 Symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Intended use 9
5 Spare parts, accessories and wear parts 9
5.1 Power connectors, 24 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2 Connector set for the CAN module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 Bus base module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.4 End clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.5 Wear parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6Ambient conditions 10
7Technical data 11
7.1 General technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.2 Voltage supply and current consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.2.1 Electrical isolation and isolation of the voltage ranges. . . . . . . . . . . 12
8Standards 12
8.1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.2 Standards used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.3 CE marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.3.1 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.4 UL/CSA certified . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.5 Marine and offshore certification (XFE01.1-FB-03, XFE01.1-FB-20). . . . . . 14
9Interfaces of the XFE modules 14
Table of contents

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IndraControl XFE 01.1
Bosch Rexroth AG
R911345570, Edition 06
10 Mounting, dismounting and electric installation 16
10.1 Housing dimensions of the XFE module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10.2 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10.3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10.3.1 Mounting extension bus base modules. . . . . . . . . . . . . . . . . . . . . . . 19
10.4 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10.4.1 Removing extension module from top-hat rail. . . . . . . . . . . . . . . . . . 20
10.5 Electric installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
10.5.1 General hazard warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
10.5.2 External power supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
10.5.3 Voltage supply for the control and for the extension modules . . . . . 23
10.5.4 24 V voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
11 Commissioning 24
11.1 Commissioning notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
11.2 IT security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
12 Device description 25
12.1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
12.2 LEDs on extension modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
12.3 LEDs on the XD1 plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
13 Error causes and troubleshooting 27
13.1 Error messages of the status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
13.1.1 Error cases after commissioning the CAN module. . . . . . . . . . . . . . 28
14 Maintenance 29
14.1 General maintenance information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
14.2 Scheduled maintenance tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
15 Ordering information 30
15.1 Type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
15.2 Accessories and spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
16 Disposal 31
16.1 Return. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
16.2 Packaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
17 Service and support 32
Index 33

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IndraControl XFE 01.1
Overview on target groups and product phases
Bosch Rexroth AG
R911345570, Edition 06
1 About this documentation
1.1 Change record
Table 1: Editions of this documentation
Edition Release
date
Note
01 2014-10 First edition
02 2016-08 CAN modules and Sercos modules supplemented
03 2016-10 Corrections
04 2017-02 Explosion protection notes and type plate supplemented
05 2019-06 Standards and warning instructions modified for UL, explosion protection notes
removed
06 2021-08 Description of the LEDs "SF" and "BF" supplemented for the RT-Ethernet module
1.2 Overview on target groups and product phases
In the following illustration, the framed activities, product phases and target groups refer to the present
documentation.
Example: In the product phase “Mounting (assembly/installation)”, the target group “Mechanic/electri-
cian” can execute the activity “install” using this documentation.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering
Commissioning
Operation
Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create the
NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1: Assigning the present documentation to the target groups, product phases and activities of the
target group
About this documentation

6 / 36
IndraControl XFE 01.1
Customer feedback
Bosch Rexroth AG
R911345570, Edition 06
This document instructs the technical staff of the machine manufacturer on how to safely perform the
mechanical and electrical installation and on how to commission the device.
Required qualification: Individual who is able to assess the tasks assigned and to identify possible
safety risks owing to qualification in the subject, knowledge and experience. The individual should also
be familiar with the standards and regulations.
1.3 Scope
This document is valid for all variants of the modules, whose type code starts with: XFE01.1-FB ...
The type code specifications are located on the type plate of the module. Also refer to ⮫ Chapter 2.1
“ Product identification and type plate ” on page 7.
1.4 Related documents
Table 2: Related documents
Title Part number and document type
IndraControl XM21, XM22
Controls
⮫ R911340667
Operating Instructions
IndraControl XM42
Controls
⮫ R911345566
Operating Instructions
For related documents, go to the Rexroth Media Directory at ⮫ http://www.boschrexroth.com and
enter the specified part number.
1.5 Customer feedback
Customer requests, comments or suggestions for improvement are of great importance. Please email
your feedback on the documentations to⮫ [e-mail]. Directly insert
comments into the electronic PDF document and send the PDF file to Bosch Rexroth.

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IndraControl XFE 01.1
Product identification and type plate
Bosch Rexroth AG
R911345570, Edition 06
2 Product identification and scope of delivery
2.1 Product identification and type plate
Functional
Safety
Type
Approved
CERTIFIED www.tuv.com
ID 10000000000
IndraControl XFE
3
12
"IND.CONT.EQ"
32FB
I-V-C-B-T-V
13
Made in Germany
16
FW: 101
17
18
11
Bosch Rexroth AG, Bgm.-Dr.-Nebel-Str. 2
DE-97816 Lohr Hotline: [phone]
14 N0.6 A
I
UN
15 DC 24 V
10
MNR: R911172531
2
-AA0
4
FI: 001
5
7260
6 7
S N : 7260007123456BC
8 9
FD: 12W16
1
Rexroth
16 channels
Wire Range 24-16
2700729
Fig. 2: Exemplary type plate
1 Word mark
2 Part number
3 Device name
4 State of revision
5 Functional index
6 Plant number
7 Serial number
8 Serial number as barcode
9 Manufacturing date (yyWww)
10 CE conformity marking
11 Company address
12 Underwriters Laboratories Inc. mark
13 Check digit
14 Nominal current
15 Nominal voltage
16 Manufacturing country
17 Software release
18 QR code
Product identification and scope of delivery

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IndraControl XFE 01.1
Explaining signal words and the safety alert symbol
Bosch Rexroth AG
R911345570, Edition 06
2.2 Scope of delivery
•Extension module
•Bus base
•24 V power connector XA-CN01
•Safety instructions
3 Using safety instructions
3.1 Structure of the safety instructions
The safety instructions are structured as follows:
Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Consequences and
source of danger
Fig. 3: Structure of the safety instructions
3.2 Explaining signal words and the safety alert symbol
The safety instructions in this documentation contain specific signal words (danger, warning, caution,
notice) and, if necessary, a safety alert symbol (according to ANSI Z535.6-2006).
The signal word draws attention to the safety instruction and indicates the risk potential.
The signal graphics (warning triangle with exclamation mark), added in front of the signal words
Danger, Warning and Caution refer to hazards to inidividuals.
DANGER In case of non-compliance with this safety instruction, death or serious injury
will occur.
WARNING In case of non-compliance with this safety instruction, death or serious injury
can occur.
CAUTION In case of non-compliance with this safety instruction, minor or moderate
injury can occur.
NOTICE In case of non-compliance with this safety instruction, material damage can
occur.

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IndraControl XFE 01.1
Bus base module
Bosch Rexroth AG
R911345570, Edition 06
3.3 Symbols used
This is a tip.
4 Intended use
NOTICE Risk of damaging the device if not expressly stated accessories, mounting
parts and other components, cables, lines, software and firmware are used.
The extension modules may exclusively be used with the accessories and
add-on components specified in this documentation. Components that are
not expressly mentioned must neither be attached nor connected. The same
applies to cables and lines.
Only to be operated with the component configurations and combinations
expressly defined and with the software and firmware specified in the corre-
sponding functional description.
The extension modules can be used for complex connections to controls that cannot be operated at the
S20 bus, such as interface modules to Profinet, Profibus, CAN and Sercos or Safety connection.
The extension modules may only be operated under the mounting and installation conditions, the
position, and the specified ambient conditions (temperature, degree of protection, humidity, EMC etc.)
specified in the related documentation.
5 Spare parts, accessories and wear parts
5.1 Power connectors, 24 V
Ordering code Part number Description
XA-CN01 R911173741 24 V plug
5.2 Connector set for the CAN module
Ordering code Part number Description
S20-CNS 2S-O/D/UI/E1/E2 R911173804 Connector set for the 24 V module and the CAN module
5.3 Bus base module
Ordering code Part number Description
XA-BS11 R911173772 Bus base module for extension modules
Spare parts, accessories and wear parts

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IndraControl XFE 01.1
Bosch Rexroth AG
R911345570, Edition 06
5.4 End clamp
Table 3: End clamps
Ordering code Part number Description
SUP-M01-ENDHALTER R911170685 2 pieces of snap-on end brackets for 35 mm NS
35/7.5 or NS 35/15 carrier plate; width: 9.5 mm
5.5 Wear parts
There are no wear parts in the extension modules.
6Ambient conditions
Table 4: Ambient conditions
Area of application Only in interior spaces
Ambient temperature during operation Up to 2000 m:
-25 °C to +60 °C
2000 m to 3000 m:
-25 °C to +55 °C
Ambient temperature during storage and transport -40 °C to +85 °C
Permitted air humidity 5 % to 95 % acc. to DIN EN 61131-2
Condensation not allowed
Mechanical strength①Vibration stress
•Oscillations, sinusoidal in all three axes acc. to
DIN EN 60068-2-6
5-9 Hz with an amplitude of 3.5 mm
9-150 Hz with 5 g peak acceleration
•Broadband noise acc. to DIN EN 60068-2-64
5-20-150 Hz with 0.572 g, 5 h per axis
Shock stress: Shock resistance in all three axes
acc. to DIN EN 60068-2-27
11 ms semi-sinusoidal 30 g
Overvoltage category 2
Contamination level 2
Degree of protection IP20 acc. to DIN EN 60 529
Protection class III, DIN EN 61010-2-201
①The vibration stress specifications assume the use of industrial-suited RJ45 plug connec-
tions. The “Industrial RJ45 plug” of the company Yamaichi is recommended (Y-ConPlug-41).
The cables are available as accessories (RKB0020). To avoid vibration, secure the cables at
a short distance (< 20 cm).

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IndraControl XFE 01.1
Voltage supply and current consumption
Bosch Rexroth AG
R911345570, Edition 06
NOTICE Failure of the product due to contaminated air
−The ambient air must not contain acids, alkaline solutions, corrosive
agents, salts, metal vapors and other electrically conductive contami-
nants in high concentrations
−The devices to be installed into the housing and installation compart-
ments must at least comply with the degree of protection IP 54
according to DIN EN 60529.
−The device shall be provided in a suitable fire enclosure in the end-use
application.
NOTICE Defective product due to gases jeopardizing functions
Due to the risk of corrosion, avoid sulphurous gases (e.g. sulphur dioxide
(SO2) and hydrogen sulphide (H2S)). The product is not resistant against
these gases.
NOTICE Failure of the product due to overheating
To avoid overheating and a trouble-free operation of the product, the ambient
air has to circulate. Also refer to the section “Installation notes”.
This is a product that corresponds to the limit values of the emitted interference of class A
(industrial environments). This is a product that does not correspond to the limit values of the
emitted interference of class B (residential area and small enterprises.
When using the product in residential areas or small enterprises, the operator has to take
actions to prevent radio interferences (also refer to DIN EN 55022).
7 Technical data
7.1 General technical data
Table 5: Technical data
Weight 0.120 kg
Degree of protection IP 20 acc. to DIN EN 60 529
7.2 Voltage supply and current consumption
The following specifications include the values acc. to EN 61131-2.
Infeed UL24 V DC PELV/SELV (safety extra-low voltage)
Maximum voltage range allowed 18 V DC to 31.2 V DC (incl. all tolerances and
ripple)
Current consumption from UL0.2 A max.
Power consumption from UL4.8 W max.
Reverse voltage protection of the supply voltage Diode
Fuse protection Internal protective fuse, 4 A
Transient protection Present, suppressor diodes
Voltage dips at current supply interfaces Up to 10 ms without impairment
Technical data

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IndraControl XFE 01.1
Standards used
Bosch Rexroth AG
R911345570, Edition 06
NOTICE Electronic damage due to polarity reversal or due to a nominal current that is
too low
The power supply unit has to be able to provide the quadruple nominal
current of the maximum current consumption to ensure a reliable triggering in
case of a failure.
7.2.1 Electrical isolation and isolation of the voltage ranges
Profibus extension module
24 V supply with FE to XF8 DC 1200 V, 1 min.
RT Ethernet extension module
24 V supply with FE to XF40 DC 1200 V, 1 min.
24 V supply with FE to XF41 DC 1200 V, 1 min.
XF40 to XF41 DC 1200 V, 1 min.
Sercos extension module
24 V supply with FE to XF3 DC 1200 V, 1 min.
24 V supply with FE to XF4 DC 1200 V, 1 min.
XF3 to XF4 DC 1200 V, 1 min.
CAN extension module
24 V supply to XF70 DC 1200 V, 1 min.
24 V supply to XF71 DC 1200 V, 1 min.
24 V supply to FE DC 1200 V, 1 min.
XF70 to FE DC 1200 V, 1 min.
XF71 to FE DC 1200 V, 1 min.
XF70 to XF71 DC 1200 V, 1 min.
8 Standards
8.1 General information
The products have been developed according to the German editions of the standards published at the
time of product engineering.
8.2 Standards used
Table 6: Standards used
Standard Meaning Edition
IEC 60204-1 Electrical equipment of machines 2007
IEC 61131-2 Programmable logic controllers 2008

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IndraControl XFE 01.1
UL/CSA certified
Bosch Rexroth AG
R911345570, Edition 06
Standard Meaning Edition
IEC 60529 Degrees of protection provided by enclosures (IP code) 2014
IEC 61010-2-201 Safety requirements for electrical equipment for measure-
ment, control and laboratory use
2014
UL 61010-2-201 Safety requirements for electrical equipment for measure-
ment, control and laboratory use
2014
8.3 CE marking
8.3.1 Declaration of conformity
The electronic products described in the present operating instructions comply with the requirements
and the target of the following EU directive and with the following harmonized European standards:
EMC directive 2014/30/EU
The electronic products described in the present operating instructions are intended for use in
industrial environments and comply with the following requirements:
Table 7: Standards for electromagnetic compatibility (EMC)
Standard Title Edition
DIN EN 61000-6-4 Electromagnetic compatibility (EMC)
Part 6-4: Generic standards – Emission standard for indus-
trial environments
September 2011
DIN EN 61000-6-2 Electromagnetic compatibility (EMC)
Part 6-2: Generic standards – Immunity for industrial envi-
ronments
March 2006
Loss of CE conformity due to modifications at the device.
CE marking applies only to the device upon delivery. After modifying the device, verify the CE
conformity.
8.4 UL/CSA certified
The devices are certified according to
•UL 61010-1 – Edition 3
UL 61010-2-201 – Edition 1 (Industrial Control Equipment)
•CSA C22.2 NO. 61010-1-12 UPDATE – Edition 3
CSA C22.2 NO. 61010-2-201:14 – Edition 1
However, there can be combinations or extension stages with a limited or missing certification. Thus,
verify the registration according to the UL marking on the device.
Loss of UL/CSA conformity due to modifications at the device.
UL and CSA marking applies only to the device upon delivery. After modifying the device, verify
the UL and the CSA conformity.
Standards

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IndraControl XFE 01.1
Bosch Rexroth AG
R911345570, Edition 06
8.5 Marine and offshore certification (XFE01.1-FB-03, XFE01.1-
FB-20)
The extension modules XFE01.1-FB-03, XFE01.1-FB-20 are suitable for the use in marine and offshore
applications and were approved by the following certification organizations:
•DNV Det Norske Veritas, Germanischer Lloyd DCTC_30826-001
•ABS American Bureau of Shipping DCTC_30826-002
•RINA Registro Italiano Navale DCTC_30826-003
•LR Lloyd's Register DCTC_30826-004
•BV Bureau Veritas DCTC_30826-005
•BSH Bundesamt für Seeschifffahrt und Hydrographie DCTC 30826-006
The certificates are stored in our Internet portal. Go to our Internet site⮫ www.boschrex-
roth.com and select the country-specific section. To search for certificates, enter one of the
above mentioned certificate numbers (DCTC_xxxxx_xxx) into the search field in the upper
right.
9 Interfaces of the XFE modules
9
4
5
2
3
11
7 8
6
Fig. 4: Interfaces of the extension modules

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IndraControl XFE 01.1
Bosch Rexroth AG
R911345570, Edition 06
NOTICE Destruction of components and devices due to mounting and dismounting
under voltage!
−Before mounting or dismounting, disconnect the control - including its
components - from voltage.
−Connect the voltage only after the control and its components have been
set up.
Table 8: Interfaces of the extension modules
No. Name Connection type Connector type
(Integrated)
Mating connector and
cable
(From outside)
①XD1 Voltage supply 4-pin (4-wire)
RT Ethernet extension module
②XF41 Ethernet RJ45 socket
8-pin
RJ45 plug
8-pin
③XF40 Ethernet RJ45 socket
8-pin
RJ45 plug
8-pin
Profibus extension module
④XF8 Profibus D-SUB socket
9-pin
D-SUB plug
9-pin
Sercos extension module
⑤XF3 Ethernet RJ45 socket
8-pin
RJ45 plug
8-pin
⑥XF4 Ethernet RJ45 socket
8-pin
RJ45 plug
8-pin
CAN extension module
⑦XF70 CAN CAN cable (4-pin) CAN cable (4-pin)
⑧XF71 CAN CAN cable (4-pin) CAN cable (4-pin)
⑨Fallback pushbutton
Table 9: Pin assignment of XF70 and XF71
Plug contact
XF70 or XF71
Signal Function
00 or 02 C_H CAN_H signal
01 or 03 C_L CAN_L signal
10 or 12 GND CAN ground
11 or 13 WID Adding the termination resistor to the CAN network
The resistor is enabled by connecting the plug contacts 10 (CAN
GND) and 11 (WID) or 12 (CAN GND) and 13 (WID).
Interfaces of the XFE modules

16 / 36
IndraControl XFE 01.1
Housing dimensions of the XFE module
Bosch Rexroth AG
R911345570, Edition 06
Table 10: Connection data of XF70 and XF71
Plug name S20 plug
Connection method Spring-cage connection in direct plug-in tech-
nology
Conductor cross-section Rigid or flexible 0.2 mm2to 1.5 mm2
Conductor cross-section AWG 24 to 16
10 Mounting, dismounting and electric installation
10.1 Housing dimensions of the XFE module
122.4
126.5
52.4
35
41.6 50.8
1
2
61.2
54.8 *
Fig. 5: Housing dimensions
* The dimensions depend on the respective extension module
①Mounting rail TH 35 – 7.5 acc. to DIN EN 60715
②Mounting rail center

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IndraControl XFE 01.1
Installation notes
Bosch Rexroth AG
R911345570, Edition 06
10.2 Installation notes
NOTICE Destruction of the device due to electrostatic discharge
The device contains components that can be damaged or destroyed by
electrostatic discharge. Comply with the required safety measures against
electrostatic discharge (ESD) acc. to EN 61340-5-1 when operating the
control.
•Shielding connection for the extension module
To ensure EMC safety, connect all shieldings directly at the control cabinet entrance to a common
FE ground line.
Note:
The shielding connection set for the S20 modules may not be set for the extension modules.
•Mounting location
The extension modules have the degree of protection IP 20 and are thus intended for use in a
closed control cabinet or control box (terminal box) of the degree of protection IP 54 or higher.
•Mounting rail
Mount the extension modules on a 35 mm standard mounting rail. The preferred overall height of
the mounting rail is 7.5 mm (corresponds to TH 35-7.5 acc. to EN 60715).
Mount the extension modules and the extension bus base modules as described in this chapter.
Install the extension modules on a horizontally mounted mounting rail.
The fastening distance of the mounting rails may not exceed 200 mm. This distance is required to
ensure stability while mounting and dismounting the control or the extension modules.
< 200
_
Fig. 6: Mounting rail fastening (in mm)
NOTICE Electronic damage due to fastening elements of the mounting rail
If screws and rivets are too high on the mounting rail, the bus base modules
do not really engage on the mounting rail. Use only screws and rivets with a
structural height of up to 3 mm to fasten the mounting rail.
•End clamps
–Fasten end clamps on both sides of the IndraControl XM station. End clamps guarantee the
correct fastening of the control and the modules connected to them on the mounting rail and
they are used as lateral end elements.
–Always fasten the left end clamp of the station before mounting the control. This ensures the
following:
●It impedes the shifting of the control.
●The installation place for the end clamps is secured.
●If the control has to be replaced, there is sufficient space to separate the control from the bus
base modules.
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Mounting
Bosch Rexroth AG
R911345570, Edition 06
●They have a counterpressure against the engaging forces when mounting the modules in
series to the control.
•Do not route cables parallel to motor cables or other strong interference sources to avoid the
coupling of interferences
•The LED displays may not be hidden
•Observe the bending radius of the cables used when laying the connecting lines
•Use strain reliefs for all cables
•Keep the maximum distance possible from interference sources
•Provide minimum distances for sufficient cooling. Refer to the operating instructions of the XM
control, see
30 mm 30 mm
100 mm
100 mm
30 mm
Fig. 7: Minimum distances for the circulation of ambient air
In case of a several line design, the supply air has to be measured under each line and its limit value has
to be observed. For information on ambient temperatures, refer to
•Additionally, provide sufficient distance for mounting, dismounting, plugs and cables.
•Use only cables approved for temperatures of at least +60°C. In case of ambient temperatures
above +55 C, use cables approved for temperatures of at least +75°C.
10.3 Mounting
NOTICE Damages at the contacts by tilting the modules
Attach the modules vertically on the mounting rail and remove the modules
vertically from the mounting rail.

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Mounting
Bosch Rexroth AG
R911345570, Edition 06
Fig. 8: Positioning and removing modules only vertically
NOTICE Destruction of components and devices due to mounting and dismounting
under voltage!
−Before mounting or dismounting, disconnect the control - including its
components - from voltage.
−Connect the voltage only after the control and its components have been
set up.
The extension bus base modules can only be mounted if the control is not attached to the
control bus base module.
10.3.1 Mounting extension bus base modules
1. Press the extension bus base modules for the extension modules on the top-hat rail on the left
next to the control bus base module until all latchings are safely closed (see (A) in the following
figure).
2. Move the first extension bus base module (see (B) to the right and connect the extension bus
base module with the bus base module of the control (see (D) in the following figure).
3. Move the other extension bus base modules to the right until all bus base modules are connected
to each other (see (C) in the following figure).
4. Fit the extension modules and the XMx control on the bus bases.
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IndraControl XFE 01.1
Dismounting
Bosch Rexroth AG
R911345570, Edition 06
A
B
D
C
Fig. 9: Interconnect extension bus base modules and connect them to the control bus base module
10.4 Dismounting
To dismount, use a common tool such a slotted screwdriver with a 2.5 mm blade.
NOTICE Destruction of components and devices due to mounting and dismounting
under voltage!
−Before mounting or dismounting, disconnect the control - including its
components - from voltage.
−Connect the voltage only after the control and its components have been
set up.
10.4.1 Removing extension module from top-hat rail
1. Remove the left end clamp.
2. Use a suitable tool (e.g. slotted screwdriver) and put it first into the upper and then into the
lower disengaging mechanism (base latch) of the control and disengage the control (see (A) in
the following figure). The base latches are locked in the open position.
3. Remove the extension module vertically to the mounting rail (see (B) in the following figure). The
base latches engage again in idle position.