Bosch RA1171 Assembly instructions

Operating/Safety Instructions
Consignes de fonctionnement/sécurité
Instrucciones de funcionamiento y seguridad
RA1171
IMPORTANT:
Read Before Using
IMPORTANT :
Lire avant usage
IMPORTANTE:
Leer antes de usar
For English
See page 2
Parlez-vous français?
Voir page 34
¿Habla español?
Ver página 66
Consumer Information
Renseignement des consommateurs
Información para el consumidor
Toll Free Number: Appel gratuit : Número de teléfono gratuito:
1-877-BOSCH99 (1-877-267-2499) http://www.boschtools.com

2
Table of Contents
IMPORTANT SAFETY INFORMATION . . . 2–6
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . 7–10
Router Table Assembly . . . . . . . . . . . . 11–19
Router Table Operation . . . . . . . . . . . . 20–32
Power Tool Safety Rules
Work Area
Keep your work area clean and well lit. Cluttered benches
and dark areas invite accidents.
Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases, or
dust. Power tools create sparks which may ignite the dust
or fumes.
Keep bystanders, children, and visitors away while
operating a power tool. Distractions can cause you to
lose control.
Electrical Safety
Grounded tools must be plugged into an outlet properly
installed and grounded in accordance with all codes
and ordinances. Never remove the grounding prong or
modify the plug in any way. Do not use any adaptor
plugs. Check with a qualified electrician if you are in
doubt as to whether the outlet is properly grounded.
If the tools should electrically malfunction or break down,
grounding provides a low resistance path to carry electricity
away from the user. Improper grounding can shock, burn,
or electrocute. Grounded tools are equipped with three-
conductor cord and three-prong type plugs. Before plugging
in the tool, be certain the outlet voltage supplied is ithin the
voltage marked on the nameplate. Do not use “AC only”
rated tools ith a DC po er supply.
Double-insulated tools are equipped with a polarized
plug (one blade is wider than the other.) This plug will fit
in a polarized outlet only one way. If the plug does not
fit fully in the outlet, reverse the plug. If it still does not
fit, contact a qualified electrician to install a polarized
outlet. Do not change the plug in any way. Double
Insulation eliminates the need for the three-wire
grounded power cord and grounded power supply system.
Before plugging in the tool, be certain the outlet voltage
supplied is ithin the voltage marked on the nameplate.
Do not use “AC only” rated tools ith a DC po er supply.
Avoid body contact with grounded surfaces such as
pipes, radiators, ranges and refrigerators. There is an
increased risk of electric shock if your body is grounded. If
operating the power tool in damp locations is unavoidable, a
Ground Fault Circuit Interrupter must be used to supply the
power to your tool. Electricianʼs rubber gloves and footwear
will further enhance your personal safety.
Donʼt expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
Do not abuse the cord. Never use the cord to carry the
tools or pull the plug from an outlet. Keep cord away
from heat, oil, sharp edges, or moving parts. Replace
damaged cords immediately. Damaged cords increase
the risk of electric shock.
When operating a power tool outside, use an outdoor
extension cord marked “W-A” or “W.” These cords are
rated for outdoor use and reduce the risk of electric shock.
Refer to “Important Information About Extension Cords” in
your router table manual.
Personal Safety
Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use tool
while tired or under the influence of drugs, alcohol, or
medication. A moment of inattention while operating power
tools may result in serious personal injury.
Keep guards in place. Maintain the guards in working order
and in proper adjustment and alignment.
Avoid accidental starting. Be sure switch is “OFF”
before plugging in. Carrying tools with your finger on
the switch or plugging in tools that have the switch “ON”
invites accidents.
Remove adjusting keys or wrenches before turning
the tool “ON.” A wrench or a key that is left attached to
a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance
at all times. Proper footing and balance enable better
control of the tool in unexpected situations.
Use safety goggles (head protection). Wear safety
goggles (must comply with ANSI Standard Z87.1) at all
times. Wear non-slip footwear and a hard hat, if appropriate.
Also, use face or dust mask if cutting operation is dusty
and ear protectors (plugs or muffs) during extended periods
of operation.
Tool Use and Care
Use clamps or other practical way to secure and
support the workpiece to a stable platform. Holding the
work by hand or against your body is unstable and may lead
to loss of control.
Read and understand the tool manual and these instructions for the use of this table with your
router. Failure to follow all instructions listed below may result in serious personal injury.
SAVE THESE INSTRUCTIONS

3
Do not force tool. Use the correct tool for your
application. The correct tool will do the job better and
safer at the rate for which it is designed.
Do not use tool if switch does not turn it “ON” or
“OFF.” Any tool that cannot be controlled with the switch
is dangerous and must be repaired.
Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing the tool. Such preventive safety measures reduce
the risk of starting the tool accidentally.
Keep guards in place. Maintain the guards in working order
and in proper adjustment and alignment.
Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the hands of
untrained users.
Never leave tools running unattended. Turn the power
OFF. DO NOT leave tool until it comes to a complete stop.
Maintain tools with care. Keep cutting tools sharp and
clean. Properly maintained tools, with sharp cutting edges
are less likely to bind and are easier to control. Any
alteration or modification is a misuse and may result in
a dangerous condition.
Check for damaged guards or parts, misalignment or
binding of moving parts, breakage of parts, and any
other condition that may affect the toolʼs operation.
If damaged, have the tool properly repaired or replaced
before using. Many accidents are caused by poorly
maintained tools. Develop a periodic maintenance
schedule for your tool.
Use only accessories that are recommended by the
manufacturer for your model. Accessories that may be
suitable for one tool may become hazardous when used
on another tool.
Service
Tool service must be performed only by qualified
repair personnel. Service or maintenance performed by
unqualified personnel could result in a risk of injury. For
example: internal wires may be misplaced or pinched;
safety guard return springs may be improperly mounted.
When servicing a tool, use only identical replacement
parts. Use of unauthorized parts or failure to follow
maintenance instructions may create a risk of electric shock
or injury. Certain cleaning agents such as gasoline, carbon
tetrachloride, and ammonia may damage plastic parts.
Additional Safety Warnings for Router Tables
Lift router table only by the table edges. Lifting table by
any other surface could cause personal injury.
Do not use the router table until all assembly and
installation steps have been completed. Prior to each
use, verify that fasteners and the router clamps are tight.
A loose table or router is unstable and may shift in use,
resulting in property damage or serious personal injury.
Disconnect the router from the power supply before
installing router into the table, making adjustments,
changing accessories, removing the router from the
table, performing maintenance, or storing the tool.
Such precautionary safety measures reduce the risk
of unintentional tool operation.
Do not plug router motor power cord into standard wall
outlet. Always plug router cord into the router table
switch box. Power tool switches and controls need to be
within your reach in emergency situations.
Do not permit fingers to touch terminals on the plug
when inserting or removing plug from the outlet. Risk
of Electric Shock.
Before connecting router or vacuum to router table
switch box, ensure that the router or vacuum switch is
off and that the router table switch box is unplugged.
Such precautionary safety measures reduce the risk of
unintentional tool operation.
Before using the router table, verify that the router is
securely clamped in the router table base. While
working, periodically check the router base fastener
clamping tightness. Vibrations from cutting operations can
cause router motor clamps to loosen and the router motor
may fall from the table.
Before starting to work, ensure that the power cords
from the router accessories, the switch box, and the
extension cord do not and cannot come in contact with
the router or any moving parts of the router. Such
precautionary safety measures reduce the risk of injury due
to loss of control.
Do not use the router table without the overhead guard
unless required by a particular cutting operation.
Replace guard immediately after completion of cutting
operation. Remove all dust, chips, and any other foreign
particles that can affect its function. The guard will aid in
keeping hands from unintended contact with the rotating bit.
Do not use bits that have a cutting diameter that
exceeds the clearance hole in the tabletop insert plate
or insert rings. The bit could contact the insert plate or
insert ring, throwing fragments.
Never use dull or damaged bits. Damaged bits can
snap during use. Dull bits require more force to push the
workpiece, possibly causing the bit to break or the material
to kick back.
Handle sharp bits with care. Such precautionary safety
measures reduce risk of injury.
Do not alter insert ring or insert plate bit hole. Match
the cutting diameter of the bit to the inner diameter
of the insert ring or insert plate bit hole such that the
difference is no less than 1/16″″on a side. Insert rings are
meant to reduce the gap between the cutting diameter of the
bit and the table so that workpieces maintain full support of
the table while routing.
Install bit in accordance with instructions in the router
manual. Securely clamp the router bit in the collet chuck
before making any cuts. Securing the bit before cutting
reduces the risk of the bit becoming loose during operation.
Never place your fingers near a spinning bit or under the
guard when the router is plugged in. Such precautionary
safety measures reduce the risk of injury.
Never hold the workpiece on the outfeed side of the bit.
Pressing the workpiece against the outfeed side of the fence
may cause material binding and possible kickback, pulling
your hand into the bit.
Guide the workpiece with the fence to maintain control
of the workpiece. Do not place the workpiece between
the router bit and fence while routing the edge. This
placement will cause the material to become wedged,
making kickback possible.

4
Additional Safety Warnings for Router Tables
Only use routers for working with wood, woodlike
products, plastic, or laminates. Do not use router and
router table for cutting or shaping metals. Be sure
workpiece does not contain nails or other hard objects.
Cutting nails may cause loss of control of the tool or
workpiece.
Never start the tool when the bit is engaged in the
material. The bit-cutting edge may grab the material,
causing loss of control of the workpiece.
Feed the workpiece only against the rotation of the bit.
Do not “back feed” the workpiece into the bit. The bit
rotates counterclockwise as viewed from the top of the table.
“Back feeding” will cause the workpiece to “climb” up on the
bit, pulling the workpiece and possibly your hands into the
rotating bit.
Do not feed the workpiece into the bit where the majority
of the workpiece is between the fence and the bit. This
creates a “fence trap” which is a hazardous situation due to
the bit being exposed. This will cause the work to “climb-cut”
away from the tabletop and may lead to loss of control during
operation.
Do not cut material that is warped, wobbly, or otherwise
unstable. The router table is designed to cut flat,
straight, and squared materials. If the material is slightly
curved but otherwise stable, cut the material with the
concave side against the table or fence. Cutting the
material with the concave side up or away from the table
may cause the warped or wobbly material to roll and kick
back, causing the user to lose control.
Use auxiliary infeed and outfeed supports for long or
wide workpieces. Oversize workpieces without adequate
support can flip off the table or cause the table to tip.
Use push stick, vertically and horizontally mounted
featherboards (spring sticks), and other jigs to hold
down the workpiece. Push sticks, featherboards, and
jigs eliminate the need to hold the workpiece near the
spinning bit.
Never let go of the workpiece when routing until the cut
has been completed and the workpiece is completely
clear of the bit. Such precautionary safety measures reduce
the risk of injury and property damage. Featherboards aid in
holding the workpiece in position when routing on a router
table. They are not intended to hold the workpiece in place
alone when the workpiece is in contact with the bit, or at any
other time when the bit is turning.
Always hold the workpiece against the router table fence
when routing. Such precautionary measures increase
accuracy in routing and improve control of the workpiece,
reducing the risk of injury.
Never leave the router unattended while it is running or
before it comes to a complete stop. Such precautionary
safety measures reduce the risk of injury and property
damage.
Do not use the table as a workbench or work surface.
Using it for purposes other than routing may cause damage
and make it unsafe to use in routing.
Never stand on the table or use as a ladder or
scaffolding. The table could tip or the cutting tool could be
accidentally contacted.
When servicing the tool, use only recommended
Bosch replacement parts. Follow instructions in the
Maintenance section of this manual. Use of unauthorized
parts or failure to follow maintenance instructions can result
in personal injury.
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains
chemicals known to cause cancer, birth defects, or other
reproductive harm. Some examples of these chemicals
are:
•Lead from lead-based paints
•Crystalline silica from bricks, cement, and other masonry
products
•Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure to
these chemicals, work in a well-ventilated area, and work
with approved safety equipment, such as those dust masks
that are specially designed to filter out microscopic particles.

5
An extension cord with adequate
size conductors that is capable of
carrying the current for your tool must be used.
This will prevent excessive voltage drop, loss of power,
or overheating. Grounded tools must use 3-wire
extension cords that have 3-prong plugs and
receptacles.
NOTE: The smaller the gauge number, the heav i er
the cord.
RECOMMENDED SIZES OF EXTENSION CORDS
120-VOLT ALTERNATING CURRENT TOOLS
Tool’s
Ampere
Rating
Cord Size in A.W.G. Wire Sizes in mm2
3-6
6-8
8-10
10-12
12-16
18 16 16 14 .75 .75 1.5 2.5
18 16 14 12 .75 1.0 2.5 4.0
18 16 14 12 .75 1.0 2.5 4.0
16 16 14 12 1.0 2.5 4.0 —
14 12 — —  — — — — 
25 50 100 150 15 30 60 120
Cord Length in Feet Cord Length in Meters
Capacidad
nominal en
amperes de la
herramienta
Tamaño del cordón en A.W.G. Tamaños del cable en mm
2
3-6
6-8
8-10
10-12
12-16
18 16 16 14 0,75 0,75 1,5 2,5
18 16 14 12 0,75 1,0 2,5 4,0
18 16 14 12 0,75 1,0 2,5 4,0
16 16 14 12 1,0 2,5 4,0 —
14 12 — —  — — — — 
25 50 100 150 15 30 60 120
Longitud del cordón en pies Longitud del cordón en metros
Intensité
nominale
de l’outil Longueur en pieds Longueur en mètres
3-6
6-8
8-10
10-12
12-16
18 16 16 14 0,75 0,75 1,5 2,5
18 16 14 12 0,75 1,0 2,5 4,0
18 16 14 12 0,75 1,0 2,5 4,0
16 16 14 12 1,0 2,5 4,0 —
14 12 — —  — — — — 
25 50 100 150 15 30 60 120
Calibre A.W.G. Calibre en mm2
Important Information About Extension Cords
Improper Fence Location and Workpiece Feed
Do not feed the workpiece where
the majority of the workpiece is
between the fence and the bit. This creates a “fence
trap” which is dangerous for two reasons:
•The front of the bit is exposed during the cutting
operation (Fig. A).
•The bit can “Climb-cut,” where the bit enters the
workpiece in the same direction as the feed direction.
This is likely to cause the workpiece to “climb” away
from the tabletop and may lead to loss of control dur-
ing operation (Fig. A).
Feed the workpiece only against
the rotation of the bit. Do not
“back feed” the work into the bit. The bit rotates
counterclockwise as viewed from the top of the table.
“Back feeding” the work is dangerous for two reasons:
•It will cause climb-cutting where the workpiece can
“climb” off the tabletop in the direction of the bit
rotation, pulling the workpiece and possibly your
hands into the rotating bit (Fig. B).
•It is difficult to keep the workpiece against the fence
face as the bit rotation will push the workpiece away
from the fence.
FIG. A
FIG. B
WORKPIECE
EXPOSED BIT
WORKPIECE
CLIMB-CUTTING
DIRECTION
OF FEED
CORRECT
DIRECTION
OF FEED
INCORRECT
DIRECTION

6
Symbols
This symbol designates
that this tool is listed
by the Canadian
Standards Association.
This symbol designates that
this tool complies to NOM
Mexican Standards.
This symbol designates that this
tool is listed by Underwriters
Laboratories and listed to
Canadian Standards by
Underwriters Laboratories.
This symbol designates that
components of this tool are
recognized by Underwriters
Laboratories and recognized
to Canadian Standards by
Underwriters Laboratories.
IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their
meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg ilograms Weight
min Minutes Time
s Seconds Time
Ø Diameter Size of drill bits, grinding wheels, etc.
n0No load speed Rotational speed, at no load
.../min Revolutions or reciprocation Revolutions, strokes, surface speed, orbits
per minute etc. per minute
0 Off position Zero speed, zero torque...
1, 2, 3, ... Selector settings Speed, torque, or position settings
I, II, III, Higher number means greater speed
Infinitely variable selector Speed is increasing from 0 setting
with off
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates double-insulated construction tools
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Ni-Cad RBRC seal Designates Ni-Cad battery recycling program
A
0
A
0
A
0
A
0
A
0
A
0
A
0

7
Parts List
Refer to Parts List below and on pages 8–10.
•If ANY of the parts are missing,
DO NOT attempt to assemble,
install, or use your router table until the missing parts
have been found or replaced and your router table
has been properly and correctly assembled per this
manual.
•For missing parts or technical assistance,
call 1-877-BOSCH99 (877-267-2499).
•In order to implify handling and to minimize any
damage that may occur during hipping, your router
table come mo tly una embled. Note that the
witch box and ome fa tener are prea embled to
facilitate identification and in tallation.
•Separate all parts from the packaging materials and
check each part against the illustrations and the parts
lists to make sure that all parts have been included.
Do this before discarding any of the packaging
material.
Key No. Description Quantity
ROUTER TABLE COMPONENTS
1 Router Tabletop 1
2 Aluminum Miter Channel 1
3 Router Mounting Plate 1
4 Left Side Panel 1
5 Right Side Panel 1
6 Back Panel 1
7 Router Table Base 1
8 Router Table Door 1
9 Tabletop Insert w/ 1″dia. hole 1
10 Tabletop Insert w/ 2″dia. hole 1
11 Tabletop Insert w/ 23⁄4″dia. hole 1
12 Door Hinge (may be preinstalled on door) 2
13A Magnetic Door Catch 1
13B Door Catch Plate 1
14 Switch Box Assembly With Lockout ey 1
14A Lockout ey 1
15 Switch Mounting Bracket 1
FENCE COMPONENTS
16 Aluminum Fence 1
17 Fence Facing 2
18 Vacuum Port 1
19 Large Clamping nob (in hardware bag) 6
20 Overhead Guard 1
21 Spacer (in hardware bag) 6
22 Small Clamping nob (in hardware bag) 6
23 1/16″Jointing Shim 2
24 Featherboard 2
25A Lower Featherboard Slide Plate 1
25B Upper Featherboard Slide Plate 1
STARTER PIN COMPONENTS
26 Starter Pin 1
27 Starter Pin Guard 1
28 #10-32 x 3/8″Truss-Head Phillips Machine Screw 1

8
Parts List
Featherboard
Tabletop Inserts
1
4
11
10
9
6
24
21
22
2
3
5
7
8
14
Door
Hardware
15
12
13A
Switch Assembly
13B
Fence Components
18
19 19
17
23
16
20
22 21
25A
26
28
Starter Pin Components
27
25B
Router Mounting Plate
43
44
3
14A

9
Parts List
Key No. Description Quantity
FASTENERS (FOR TABLE AND FENCE ASSEMBLY)
29 #10-32 EPS Nut 9
30 Small Washer 5
31 Large Washer 6
32 #10-32 Threaded Insert (may be preinstalled in tabletop) 8
33 #10-32 x 1/2″Pan-Head Phillips Machine Screw 5
34 #10-32 x 11⁄2″Pan-Head Phillips Machine Screw 2
35 5/8″lg. Flat-Head Phillips Wood Screws † 15
36 #10-32 x 1″Countersunk Phillips Machine Screw 3
37 #10-32 x 5/8″Countersunk Phillips Machine Screw 2
38 Allen-Head Connector Screw 13
39 1/4-20 x 1″Carriage Bolt 4
40 1/4-20 x 11⁄2″Carriage Bolt 6
41 1/4-20 x 13⁄4″Carriage Bolt 2
42 4mm Hex ey (Allen Wrench) 1
43 #10-32 x 1″Pan-Head Phillips Machine Screw 4
44 #10-32 x 3/4″Countersunk Phillips Machine Screw 4
FASTENERS (FOR MOUNTING ROUTERS)
31 Large Washer 4
45 #10-32 x 1/2″Pan-Head Phillips Machine Screw 3
46 1/4-20 x 11⁄2″Pan-Head Phillips Machine Screw 4
47 #10-24 x 1/2″Pan-Head Phillips Machine Screw 4
48 #8-32 x 1/2″Pan-Head Phillips Machine Screw 3
49 1/4-20 EPS Nut 4
50 5/16-18 x 1/2″Pan-Head Phillips Machine Screw 3
51 M4 x 20 Pan-Head Phillips Machine Screw 3
NOTE: The hardware bag contains fasteners for several models. Some fasteners may not be used in the
assembly of this model. Refer to the parts list above for the correct sizes and quantities used with this table.
(32) #10-32 Leveling Insert
(30) Small Washer
(29) #10-32
EPS Nut
(31) Large Washer
(36) #10-32 x 1″
Countersunk Phillips
Machine Screw
(35) 5/8″Flat-Head
Phillips Wood Screw
(34) #10-32 x 11⁄2″
Pan-Head Phillips
Machine Screw
(33) #10-32 x 1/2″
Pan-Head Phillips
Machine Screw
†4 may be preinstalled on the hinges.

10
Parts List
(39) 1/4-20 x 1″
Carriage Bolt
(40) 1/4-20 x 11⁄2″Carriage Bolt
(38) Allen-Head Connector Screw
(42) 4mm Hex ey
(37) #10-32 x 5/8″
Countersunk Phillips
Machine Screw
(41) 1/4-20 x 13⁄4″Carriage Bolt
(46) 1/4-20 x 11⁄2″Pan-Head
Phillips Machine Screw
(47) #10-24 x 1/2″Pan-Head
Phillips Machine Screw
(45) #10-32 x 1/2″Pan-Head
Phillips Machine Screw
(49) 1/4-20
EPS Nut
(48) #8-32 x 1/2″Pan-Head
Phillips Machine Screw
(50) 5/16-18 x 1/2″ Pan-Head
Phillips Machine Screw
(51) M4 x 20 Pan-Head Phillips
Machine Screw
(43) #10-32 x 1″Pan-Head
Phillips Machine Screw
(44) #10-32 x 3/4″Countersunk
Phillips Machine Screw

Router Table Assembly
ATTACHING THE BASE (Fig. 2)
1. Turn the sides/back assembly upside down, and
position the base (7), with countersunk holes on
the base facing out, on the sides/back.
2. Align the holes in the base with the holes in the
sides and back, and attach using five Allen-head
connector screws (38) (Fig. 2).
3. Tighten all fasteners securely with the 4mm hex key
(42). The screw head should be in the counterbore,
below the panel surface. DO NOT OVERTIGHTEN!
FIG. 2
ASSEMBLING THE ROUTER TABLE
HELPFUL TOOLS
•#1 and #2 Phillips screwdrivers (not included)
•3/8″wrench or nutdriver (not included)
•4mm hex key (included)
HINT: Applying bar soap or beeswax to the screw
threads (35 and 38) will make them easier to install
into the panels.
ASSEMBLE SIDES TO BACK (Fig. 1)
NOTE: The mounting holes for the left and right panels
are spaced so that the panel will only fit on the correct
end of the back. Before attaching the panels, make
sure that the predrilled holes for the hinges and door
catch are on the INSIDE surface of the panel.
1. Holding the back panel (6) upright, with the cord
cutout on the left (see Fig. 1), attach the left side
panel (4) to the back panel using two Allen-head
connector screws (38).
2. Attach the right side panel (5) to the back panel
using two Allen-head connector screws (38).
3. Tighten all fasteners securely with the 4mm hex key
(42). The screw head will stand slightly above the
panel surface. DO NOT OVERTIGHTEN!
11
6
38
4
5
FIG. 1
38
7

12
Router Table Assembly
ATTACHING THE SWITCH TO THE
TABLETOP (Fig. 3)
Assembly Hint: It may be easier to attach the switch
bracket if you stand the tabletop on its back edge for
this step.
1. Align the two holes in the switch ounting bracket
(15) with the two through-holes in the router table-
top. Fro the top side of the table, insert two
#10-32 x 11⁄2″pan-head achine screws (34)
through the tabletop and bracket and secure the
bracket in place with two s all washers (30) and
two #10-32 KEPS nuts (29) (Fig. 3).
2. Insert two #10-32 EPS nuts (29) into the
hex-shaped recesses in the back of the switch
assembly (14) with the toothed washer facing away
from the recess. Secure the switch to the switch
mounting bracket with two #10-32 x 1/2″pan-head
machine screws (33) while holding the EPS nuts in
place in the recess with your finger.
34
15
14 29
29
33
FIG. 3
DETAIL 3
ATTACH THE TABLETOP (Fig. 4)
NOTE: The tabletop may be shipped with the miter
channel in place. To access the tabletop mounting
holes, remove the channel for this step.
1. With the base assembly upright, position the
tabletop (1) on the base assembly, making sure
the switch is in the front, as shown in Fig. 4.
2. Secure the tabletop to the base with four Allen-head
connector screws (38).
3. Tighten all fasteners securely with the 4mm hex key.
The screw head should be in the counterbore, below
the panel surface. DO NOT OVERTIGHTEN!
1
38
FIG.
ASSEMBLE THE ALUMINUM MITER
CHANNEL TO THE TABLETOP (Fig. 5)
Assembly Hint: It may be easier to install the miter
channel if you lay the table on its back for this step.
1. Center the miter channel (2) in the slot on the
tabletop; then press the miter channel into the slot.
2. From the top side of the tabletop (1), insert three
#10-32 x 1″countersunk Phillips machine screws
(36) through the holes in the miter channel (2) and
the tabletop (Fig. 5).
3. Secure with a small washer (30) and a #10-32 EPS
nut (29) on each screw.
36
30 29
2
FIG. 5
14
30

13
Router Table Assembly
ATTACH THE DOOR (Figs. 6 and 7)
HINT: Applying bar soap or beeswax to the screw
threads will make them easier to install into the panels.
1. With the bumps on the catch plate against the door
surface, attach the metal catch plate (13B) to the
inside of the narrow end of the door with a 5/8″lg.
flat-head Phillips wood screw (35). To help align
the catch plate, the bumps should rest in the top and
bottom holes on the door (Fig. 6).
2. Attach the door hinges (12) to the left side panel with
two 5/8″lg. flat-head Phillips wood screws (35) on
each hinge (Fig. 7).
3. Attach the magnetic catch (13A) to the inside of the
right side panel using two 5/8″lg. flat-head Phillips
wood screws (35) (Fig. 7).
4. Slowly open and close the door, making sure that it
moves freely and does not rub on the base or top,
does not come in contact with the switch assembly,
and that it latches correctly.
•If the door rubs, make sure the side panels and
switch are assembled correctly.
•If the magnetic catch does not contact the
catch plate, loosen the screws on the magnetic
catch and reposition it using the slotted holes
in the catch.
Back Side of Door
13B
35
13A
35
35
12
FIG. 6
FIG. 7

14
Router Table Assembly
ASSEMBLING THE FENCE
ASSEMBLING THE FENCE (Figs. 8 and 9)
1. Insert the pins molded into the top of the vacuum
port (18) into the holes on the rear of the aluminum
fence (16), as shown in Fig. 8.
2. From the underside of the fence, insert two
#10-32 x 5/8″countersunk machine screws (37)
up through the holes in the bottom of the fence and
vacuum port. Secure in place with two #10-32 EPS
nuts (29) (Fig. 8).
3. Place the fence right-side up on a flat surface and
align the counterbored holes in the fence facings
(17) with the slotted holes in the fence. The counter-
bored side of the facings should face OUT (Fig. 9).
4. Attach both fence facings (17) to the front of the fence,
using two 1/4-20 x 1″carriage bolts (39) and two large
clamping knobs (19) for each fence facing (Fig. 9).
5. From the front of the overhead guard (20), insert two
1/4-20 x 11⁄2″carriage bolts (40) through the holes in
the guard. Slide a spacer (21) on each bolt so that the
tabs on the spacers fit into the slots on the guard
(Fig. 9).
6. From the front of the fence, insert the carriage bolts
through the holes in the top center of the fence. The
tabs on the spacers will fit into the top channel on the
fence. Secure in place with a small clamping knob (22)
on each bolt (Fig. 9).
NOTE: To simplify installation of the router adapter plate
and router, do not install the fence onto the router table
at this time.
37
29
18
16
19 21
17
NOTE: Two plastic jointing shims (23) are included
to provide the proper fence offset when jointing.
For more about jointing operations and shim
placement, see page 28.
FIG. 8
FIG. 9
22
39
40
20

15
Router Table Assembly
DETERMINE THE MOUNTING METHOD TO
BE USED (see chart on page 16)
If your router model is listed in the chart on page
16, proceed to step 1 below. If it is NOT listed, you
must purchase a BOSCH RA1186 Router Adapter
Plate, available separately.
If your router model is listed:
1. Determine the hole pattern that matches the
mounting hole pattern for your router.
2. Determine which fasteners you will need to attach
the router to the router adapter plate.
3. Determine which mount type (1 or 2) is used for your
router model.
SELECTING THE ROUTER HOLE PATTERN
FIG. 10
MOUNTING PLATE GUIDE FOR COMPATIBLE ROUTERS (Fig. 10)
D
C
A
B
1/ -28 THREADED
HOLE FOR
STARTER PIN
E
E
B
B
D
D
C
A
CC
10-32 THREADED
HOLE FOR STARTER
PIN GUARD
OVER-TABLE
ADJUSTMENT HOLE
MOUNT TYPE 1 MOUNT TYPE 2
MOUNTING PLATE
ROUTER BASE
MOUNTING PLATE
ROUTER BASE
Before using the router table, verify that the router is securely clamped to the router table
base. While working, periodically check the router base fasteners clamping tightness.
Router motor vibration can loosen fasteners during use, causing the router to fall from the table.
E
F
TOP FRONT OF PLATE
F
A

Router Table Assembly
Router Router Hole Fasteners Mount
Brand Model Pattern Required Type
Bosch 1613 series A 1/4-20 x 11⁄2″Pa -head Phillips machi e screws (46), 2
washers (31), a d 1/4-20 uts (49)
Bosch 1617 series (fixed B #10-24 x 1/2″Pa -head Phillips machi e screws (47) 1
base models o ly)
Bosch MR series B M4 x 20 Pa -head Phillips machi e screws (51) 1
Craftsman Most Craftsma E 5/16-18 x 1/2″Pa -head Phillips machi e screws (50) 1
1/2″collet routers
DeWalt DW616, DW618 B #8-32 x 1/2″Pa -head Phillips machi e screws (48) 1
(fixed base o ly)
Hitachi M12VC B #10-32 x 1/2″Pa -head Phillips machi e screws (45) 1
Makita RF1100, RF1101 B #10-24 x 1/2″Pa -head Phillips machi e screws (47) 1
Milwaukee 5615, 5616 B #10-24 x 1/2″Pa -head Phillips machi e screws (47) 1
Porter-Cable 690 series, B #10-24 x 1/2″Pa -head Phillips machi e screws (47) 1
7529 plu ge router,
a d 892–895 series
(fixed base o ly)
Ryobi R161, R162, R163 E 5/16-18 x 1/2″Pa -head Phillips machi e screws (50) 1
Ryobi RE170, RE180 PL F 5/16-18 x 1/2″Pa -head Phillips machi e screws (50)* 1
Skil 1810, 1815, 1820, 1825 D #10-32 x 1/2″Pa -head Phillips machi e screws (45) 1
ATTACH ROUTER TO MOUNTING PLATE
(Figs. 11 and 12)
Disconnect the router from the
power supply before installing
router into the table, making adjustments, changing
accessories, removing the router from the table,
performing maintenance, or storing the tool. Such
precautionary safety measures reduce the risk of
unintentional tool operation.
1. Remove the plastic subbase from your router
(unless otherwise specified in Chart 1) (Fig. 11).
•If you wish to mount the router with the subbase,
you may need to purchase longer fasteners. Using
the subbase affects the range of cutting depth.
2. If your router has its own dust extraction hood that
mounts to the top of the metal router base and you
want to use it under the router table, this is a
convenient time to install it.
3. Using Chart 1, determine the hardware and mount
type for your router.
•For most router models, the screws are driven into
threaded holes in the routerʼs base (mount type 1).
•For some router models, the screws go all the way
through the base and are fastened with washers
and nuts (mount type 2).
•Competitor routers are outside of BOSCHʼs control.
Changes made to these routers may affect the
compatibility to the fasteners specified and/or
supplied with this table.
•Always make sure the screw is fully seated on
the adapter plate and that the router base is
firmly against the adapter plate to ensure secure
mounting. If the router, plate, and fasteners do not
seat together properly, you may need to purchase
new fasteners of a different length or size.
FIG. 11
REMOVE
SUBBASE
FIG. 12
CHART 1
Before using the router table, verify
that the router is securely clamped
to the router table base. While working, periodically
check the router base fastenersʼ clamping tightness.
Router motor vibration can loosen fasteners during use,
causing the router to fall from the table.
4.
Refer to the mounting plate guide (Fig. 10) on page 15
and align the appropriate mounting plate holes for your
router to the router base holes. Make sure that the
depth adjustment controls on the router face the front
of the mounting plate. Figure 10 shows the proper
orientation of the plate when installed on the table.
5. Securely mount your router to the mounting plate
(Fig. 12).
*RE170 requires the subbase attached for specified fastener length.
16

17
Router Table Assembly
ATTACH THE ROUTER MOUNTING PLATE
(Fig. 13)
1. If the fence is already installed on the table, remove
it before proceeding.
2. Install the four countersunk leveling screws (44) in
the tabletop with a Phillips screwdriver and gently
tighten them. Place the router mounting plate (3) on
the leveling screws with the number scales right-side
up as seen from the front of the table (Fig. 13).
Using the Phillips screwdriver and a straight edge,
adjust the leveling screws through the holes in the
router mounting plate until the top of the plate is
flush with the table surface. Turning the screws
clockwise will lower the mounting plate and turning
them counterclockwise will raise it.
3. Secure the router mounting plate (3) to the table
with four #10-32 x 1″pan-head screws (43) (Fig. 13)
through the innermost corner holes in the plate.
Tighten the screws snugly, but do not overtighten.
343
FIG. 13
OVER-TABLE HEIGHT AD USTMENT
The router adapter plate features an access hole to
allow use with the over-table height adjustment feature
on the BOSCH 1617 series routers. Refer to your router
manual for additional information on using this feature.
For other brands of routers with over-table height
adjustment features, it may be necessary to drill an
access hole in the router mounting plate as follows:
1. Remove the subbase from the router and align
the mounting holes in the subbase with the
corresponding mounting holes in the adapter plate.
Be sure to orient the subbase so that the router
switch will be toward the front of the table.
2. Using a pencil or centerpunch, mark the location of
the over-table height adjustment hole on the router
adapter plate.
3. Remove the subbase from the adapter plate and
carefully drill the over-table height adjustment hole.
4. Make sure that the hole will accommodate the height
adjustment tool for your router. Remove any burrs or
rough edges with sandpaper.
TO REMOVE THE ROUTER AND/OR
ROUTER MOUNTING PLATE
Make sure that the router is NOT
plugged into a power outlet when
installing into the table, removing from table,
making adjustments or changing accessories.
Router could accidentally start.
THE FENCE MUST BE REMOVED FROM
THE ROUTER TABLE WHEN REMOVING OR
REINSTALLING THE ROUTER MOUNTING PLATE.
To remove the router without removing the mounting
plate, see step 3.
1. Remove the four #10-32 x 1″ pan-head Phillip
machine crew (43) holding the router mounting
plate to the tabletop (Fig. 13).
2. Lift the router mounting plate and router upwards
from the tabletop.
3. Remove the pan-head Phillips machine screws
securing the router to the mounting plate.
4. When reinstalling the router mounting plate, be sure
that the plate is level with the tabletop. If needed,
readjust as described above.
44

18
Before operating, make sure
the entire unit (table with router
installed) is placed on and secured to a solid, flat,
level surface and will not tip. Use of auxiliary in-feed
and out-feed supports is necessary for long or wide
workpieces. Long workpieces without adequate
support can cause the router table to tip over.
SECURING THE ROUTER TABLE TO A
WORK SURFACE (Fig. 15)
Preferred method:
The base of the router table has four mounting holes.
These holes can be used to attach it to a workbench
or work surface with four 1/4″wood screws and
washers or bolts, washers, and nuts (not provided).
1/ ″″WOOD SCREWS OR BOLTS
C-CLAMPS
FIG. 15
OR
Router Table Assembly
ATTACHING THE FENCE TO THE TABLE
(Fig. 14)
1. From underneath, slide two 1/4-20 x 13⁄4″carriage
bolts (41) up through the holes in the bottom of the
fence. Slide a large washer (31) onto each bolt and
loosely attach a large clamping knob (19) onto
each bolt.
2. Insert the carriage bolt heads through the holes of
the J-slots on the tabletop, making sure the bolt
head is below the inside surface of the tabletop and
can slide freely into the J-slot.
3. Slide the fence assembly left and into the J-slot and
make sure that it slides smoothly from front to back.
NOTE: Use the scale on the tabletop as a guide
when aligning the fence for routing operations. Once
the fence is positioned and aligned correctly, tighten
the clamping knobs SECURELY.
19
FIG. 1
31
HINT: Position the router table in the desired location
and mark the hole locations using the holes in the table
base. Then drill suitable pilot (for wood screws) or
through-holes (for bolts).
Alternative method:
The base can be secured to a workbench or work
surface with C-clamps.
41

19
Router Table Assembly
Disconnect the router from the
power supply before installing
router into the table, making adjustments, changing
accessories, removing the router from the table,
performing maintenance, or storing the tool. Such
precautionary safety measures reduce the risk of
unintentional tool operation.
Do not alter tabletop insert ring or
insert plate bit hole. Match the
cutting diameter of the bit to the inner diameter of the
insert ring or insert plate bit hole such that the
difference is no less than 1/16″″on a side. Insert rings
are meant to reduce the gap between the cutting
diameter of the bit and table so that workpieces maintain
full support of the table while routing.
TABLETOP INSERT RINGS (Fig. 16)
This router table includes three insert rings with the
following hole sizes:
(9) 1″in diameter, for use with bits with diameters up
to 7/8″
(10) 2″in diameter, for use with bits with diameters up
to 17⁄8″
(11) 23⁄4″in diameter, for use with bits with diameters up
to 25⁄8″
No insert ring is used for bits with diameters over 25⁄8″
and up to 31⁄2″.
Do not use the router table with
bits over 3½″″in diameter. Bits
larger than 3½″″exceed the clearance hole in the
tabletop insert rings. Bits larger than 3½″can contact
insert plate or insert ring, throwing fragments.
FIG. 16
TO INSTALL TABLETOP INSERT RINGS
(Fig. 16):
1. Select the insert ring (9–11) that best accommodates
the router bit to be used.
2. Press the insert ring (9–11) into the large hole in the
router mounting plate (3). If the fence is in the way,
loosen the clamping knobs on the fence and slide
the fence back out of the way.
3. Press down evenly over the tabs until the insert ring
(9–11) locks into place.
4. To remove, pull up gently until the tabs disengage.
When not in use, store insert rings (9–11) in a
resealable plastic bag in the router table cabinet.
Do not use, attempt to change, or
remove tabletop insert rings from
the tabletop unless the router is off and unplugged.
Such precautionary safety measures reduce the risk of
unintentional tool operation.
9
10
11
3

20
Do not plug router motor power
cord into standard wall outlet. It
must be plugged into the router table switch. Power
tool switches and controls need to be within your reach
in emergency situations.
GENERAL INFORMATION
The power switch is designed for use with most
BOSCH Router Tables. It provides the convenience
of an ON (RESET)-OFF switch at the front of the table,
thus eliminating the need to reach underneath the table
to turn the router ON and OFF.
The power switch also provides an optional simultaneous
ON-OFF control of an additional accessory, such as a
light, wet/dry vac, etc. The switch has an internal,
resettable circuit breaker to provide overload protection.
ELECTRICAL REQUIREMENTS
The switch box cord should only be plugged into a
14-gauge (or heavier), three-wire extension cord with
a three-hole grounding receptacle and three-prong
grounding plug. The extension cord must be plugged
into a matching outlet that has been installed by a
licensed electrician and grounded in accordance with
all local codes and ordinances.
DAMAGED OR WORN EXTENSION CORDS ARE
NOT TO BE USED AND ARE TO BE REPLACED
IMMEDIATELY.
The electrical outlets at the back of the switch box will
accept three-hole extension cords.
The electrical receptacles at the back of the switch box
will accept either three-prong or two-prong plugs from a
router or accessory.
In the event of a malfunction or breakdown, grounding
provides the path of least resistance for electrical current
in order to reduce the risk of electrical shock. This switch
box is equipped with an electrical cord that has an
equipment-grounding connector and a grounding plug.
DO NOT modify the plug from the switch if it does not
plug into the extension cord. Obtain an extension cord
with the proper outlet.
SWITCH CONTROL BOX
Improper connection of the equipment-grounding
conductor can result in risk of an electrical shock.
The conductor with insulation that has a green outer
surface, with or without yellow stripes, is the equipment-
grounding conductor.
DO NOT CONNECT THE EQUIPMENT-GROUNDING
CONDUCTOR TO A LIVE TERMINAL.
Check with a licensed electrician if the grounding
instructions are not completely understood, or if there is
doubt as to whether the electrical outlet or extension
cord is properly grounded.
Do not permit fingers to touch
terminals of the plug when inserting
or removing the plug from the outlet. Risk of Electric
Shock.
Use the switch box only when
properly assembled to the router
table. Use only with a router that has also been
properly installed on a properly assembled router
table. Such precautionary safety measures reduce the
risk of injury due to loss of control.
Do not exceed a total combined
rating of 15 amps when connecting
the router and any accessories such as a light or
wet/dry vacuum. The switch has a rating of 15 amps.
Router Table Operation