Burkert 8007 User manual

Type 8007 English V1.16 Page 1 of 43
EN - English
Instruction manual
Flow / Consumption Sensor
Type 8007

Foreword
Type 8007 English V1.16 Page 2 of 43
I. Foreword
Dear customer,
thank you very much for deciding in favour of the Type 8007. Please read this
installation and operation manual carefully before mounting and initiating the device
and follow our advice. A riskless operation and a correct functioning of the
Type 8007 are only guaranteed in case of careful observation of the described
instructions and notes
Christian Bürkert GmbH & Co. KG
Christian-Bürkert-Straße 13-17
D-74653 Ingelfingen, Germany
www.burkert.com

Table of Content
Type 8007 English V1.16 Page 3 of 43
II. Table of Content
I. Foreword .......................................................................................................................................... 2
1Pictograms and Symbols ................................................................................................................. 5
2Signalwords according ISO 3864 and ANSI Z 535.......................................................................... 5
3Safety instructions............................................................................................................................ 6
3.1 Intended Use ........................................................................................................................... 7
3.2 Installation and commissioning................................................................................................ 7
4Technical data.................................................................................................................................. 8
4.1 Signal circuits........................................................................................................................... 9
4.1.1 Modbus................................................................................................................................ 9
4.1.2 Current output...................................................................................................................... 9
4.1.2.1 Aktive........................................................................................................................... 9
4.1.2.2 Passive ........................................................................................................................ 9
4.1.3 Pulse.................................................................................................................................... 9
4.1.4 Alarm ................................................................................................................................... 9
4.2 Measuring range flow Type 8007.......................................................................................... 10
4.2.1 Measuring range „Low Speed“ .......................................................................................... 11
4.2.2 Measuring range „Standard“.............................................................................................. 13
4.2.3 Measuring range „Extended“ ............................................................................................. 15
4.2.4 Measuring range „Maximum“............................................................................................. 17
5Dimensions..................................................................................................................................... 19
5.1 Dimension Type 8007............................................................................................................ 19
6Installation ...................................................................................................................................... 20
6.1 Pipe/tube requirements ......................................................................................................... 20
6.2 Inlet / outlet runs.................................................................................................................... 20
6.3 Installation Type 8007 ........................................................................................................... 21
6.3.1 ½“ welded nipple with ball valve ½“................................................................................... 21
6.3.2 Spot drilling collar with ball valve....................................................................................... 21
6.4 Installation of the Sensor....................................................................................................... 22
6.4.1 Mounting Type 8007 onto the ball valve............................................................................ 22
6.5 Alignement Display (Housing)............................................................................................... 23
6.6 Tightening torques................................................................................................................. 23
7Connection diagram....................................................................................................................... 24
7.1 Cable glands - clamping ranges............................................................................................ 24
7.2 Connector pin assignment..................................................................................................... 24
7.3 Wire connection..................................................................................................................... 26
7.3.1 General:............................................................................................................................. 26
7.3.2 Power supply..................................................................................................................... 26
7.3.3 Modbus (termination):........................................................................................................ 26
7.3.4 Pulse Output...................................................................................................................... 26

Table of Content
Type 8007 English V1.16 Page 4 of 43
8Operation Type 8007...................................................................................................................... 27
8.1 Main menu (Home)................................................................................................................ 28
8.1.1 Intialization......................................................................................................................... 28
8.2 Main menu............................................................................................................................. 28
8.3 Settings.................................................................................................................................. 29
8.3.1 Sensor Setup..................................................................................................................... 30
8.3.1.1 Input / change tube diameter..................................................................................... 30
8.3.1.2 Input / change consumption counter ......................................................................... 31
8.3.1.3 Definition of the units for flow, velocity, temperature and pressure........................... 31
8.3.1.4 Definition of the reference conditions........................................................................ 32
8.3.1.5 Setting of Zeropoint and Low-flow cut off.................................................................. 34
8.3.2 Modbus Setup.................................................................................................................... 35
8.3.2.1 Modbus Settings (2001…2005).............................................................................. 36
8.3.2.2 Values Register (1001 …1500) ................................................................................. 36
8.3.3 Pulse /Alarm ...................................................................................................................... 38
8.3.3.1 Pulse output............................................................................................................... 38
8.3.4 User Setup......................................................................................................................... 39
8.3.4.1 Password................................................................................................................... 39
8.3.4.2 Language................................................................................................................... 39
8.3.4.3 Display / Touch.......................................................................................................... 40
8.3.5 Advanced........................................................................................................................... 40
8.3.6 4 -20mA............................................................................................................................. 41
8.3.7 Type 8007 Info................................................................................................................... 43

Pictogram / Symbols
Type 8007 English V1.16 Page 5 of 43
1 Pictograms and Symbols
General Warning symbol (Danger, Warning, Caution)
General note
Installation- and Instruction manual to consider (on Nameplate)
Installation- and Instruction manual to consider
2 Signalwords according ISO 3864 and ANSI Z 535
Danger!
Imminent danger
As a consequence of incorrect handling: serious personal injury or death
Warning!
Possible harzard
As a consequence of incorrect handling: possible serious injury or death
Caution!
Imminent hazard
As a consequence of incorrect handling: possible personal injury or damage
Note!
Possible harzard
As a consequence of incorrect handling: possible personal injury or damage
Important!
Additional notes, information, tips
As a consequence of incorrect handling: Disadvantages in operation and maintenance,
no danger

Safety instructions
Type 8007 English V1.16 Page 6 of 43
3 Safety instructions
Please check whether this manual corresponds with the device type.
Please attend to all notes indicated in this instruction manual. It contains essential information,
which has to be followed during installation, operation and maintenance. Therefore this
instruction manual has to be read categorically by the technician as well as by the responsible
user/qualified personnel before installation, initiation and maintenance
Regional and national regulations respectively, have to be observed in addition to this instruction
manual if necessary.
This instruction manual has to be available at any time at the operation site of the Type 8007.
Ensure that the Type 8007 operates within the permissible and listed limits on the nameplate.
Otherwise there is a risk to human and material, and it may occur functional and operational
disturbances
In case of any obscurities or questions with regard to this manual or the instrument please contact
CS Instruments GmbH..
Warning!
Risk of injury in case of inadequate qualification!
Improper handling can result in significant personal injury and damage.
All activities described in this operating instructions manual must be carried out only by
qualified personnel qualifications described below.
Professionals (Technical staff)
The technical staff is based on his education/training, his knowledge of measurement and control
technology as well of the local regulations, standards and guidelines in the position to do the work as
described and to identify the possible hazards.
Special working conditions require further appropriate knowledge, e.g. of aggressive media.
Caution!
Malfunction of Type 8007
Faulty installation and insufficient maintenance may lead to malfunctions of the Type 8007 which
may affect the display and open to misinterpretation.
Danger!
Inadmissible operating parameters!
By exceeding or falling short of limits there is a risk for people and material, in addition there may
occur further functional and operational disturbances.
Measures:
•Make sure that the Type 8007 operates only within the permissible and listed limits on the
nameplate
•Ensure the operation within the performance data of Type 8007 in connection with the application
•Do not exceed the admissible storage and transportation temperature.
Additional safety information:
•When installing and operating the relevant national regulations and safety rules must also be
observed.

Safety instructions
Type 8007 English V1.16 Page 7 of 43
3.1 Intended Use
The instrument described in this manual is exclusively to use for measuring the thermal mass flow of
gases. At the same time, the gas temperature is measured too.
The Type 8007 can be configured for measuring a predetermined range of pure gases or of
gas mixtures.
Improper or incorrect use the operational reliability will be canceled. The manufacturer is not liable for
any damage resulting by improper or incorrect use.
3.2 Installation and commissioning
Installation, electrical installation, commissioning, operation and maintenance of the device
must only be carried by qualified personnel, which were authorized by the plant operator.
The personnel must read the operating instructions and understand and follow their
instructions.
If carrying out welding work on the pipeline the grounding of the welding unit is not allowed to
be done over the Type 8007 itself.
The installer has to ensure that the Type 8007 is connected according to the electrical
connection diagrams properly. The sensor must be grounded, unless special protective
measures have been taken (e.g. galvanically isolated power supply)
The existing/ applicable national regulations governing opening and repair of the device have
to be applied.
The device fulfills the general safety requirements in accordance with EN 61010-1,
the EMC requirements of IEC / EN 61326 and NAMUR recommendation NE 43.

Technical data
Type 8007 English V1.16 Page 8 of 43
4 Technical data
Measures: mass flow, consumption
flow speed, temperature
Measuring principle: thermal mass flow sensor
Medium temperature range: -40 ... 180°C Probe
Operating temperature range: -20 ... 70 °C
Operating pressure: 50 bar
Power supply: 18 … 36 VDC
Power consumption: max. 5W
Output: Modbus RTU (acc. EIA/TIA-485 Standard)
2 x 4...20 mA active (optional passive) RL < 500Ohm
galvanically isolated pulse (Pulse weight freely selectable,
Alarm max. 48Vdc 0,5A,
optional: Modbus TCP, HART, ProfibusDP, Profi Net,
Accuracy: ± 1,5 % m.v. ± 0,3 % f.s.
Standard version*
(m.v. of meas. value)
(f.s. of full scale)
Accuracy indications: referred to ambient temperature 22°C +/-2°C, system
pressure 6bar
Response time: t90 < 3s
Display: 2“ TFT Color Display (320 x 240)
Screw in thread: G 1/2“ ISO 228, NPT 1/2“, R 1/2“, PT 1/2“
Material: Housing aluminum die cast,
probe stainless steel1,4571
Protection class IP67
* Reference conditions for Temperature and pressure can be freely set, standard conditions are 0 ° and 1013 mbar.

Technical data
Type 8007 English V1.16 Page 9 of 43
4.1 Signal circuits
4.1.1 Modbus
According Standard EIA/TIA-485
4.1.2 Current output
4.1.2.1 Aktive
Galvanically isolated
4 … 20 mA
RL< 500 Ohm
4.1.2.2 Passive
Galvanically isolated
4 … 20 mA
RL< 500 Ohm
Vin 12-36Vdc
4.1.3 Pulse
Galvanically isolated (dry contact)
Passive: 48Vdc , 500 mA
Max. pulse output freq. 50Hz
4.1.4 Alarm
Galvanically isolated
Max. 48Vdc, 500mA

Measuring
range
VA 550 English V1.16 Page 10 of 43
4.2 Measuring range flow Type 8007
The flow-/consumption sensor Type 8007 is available in 4 different versions:
Low Speed max. measuring range of 50 m/s
Standard max. measuring range of 92,7 m/s
Extended max. measuring range of 185.0 m/s
Maximum max. measuring range of 224 m/s
The sensors are programmed to pipe inner diameter of 53,1 mm this corresponds to analogue output
4- 20 mA of:
Measuring range Analogoue output Scaling
Low Speed 0… 323,6 m³/h 4mA = 0 m³h, 20mA = 323,6 m³/h
Standard 0 … 600 m³/h 4mA = 0 m³h, 20mA = 600 m³/h
Extended 0 ... 1197,59 m³/h 4mA = 0 m³h, 20mA = 1197,59 m³/h
Maximum 0 … 1450,06 m³/h 4mA = 0 m³h, 20mA = 1450,06 m³/h
In case of use in other inner pipe diameter the diameter, using the display version, the diameter has
to be set first.
The corresponding scale values for the respective version could be found in sections 4.2.1 to 4.2.4.
Example:
Pipe 1“, Inner diameter 25mm Measuring range Analogoue output Scaling
Low Speed 0 … 65,9 m³/h 4mA = 0 m³h, 20mA = 65,9 m³/h
Standard 0 … 122,2 m³/h 4mA = 0 m³h, 20mA = 122,2 m³/h
Extended 0 ... 243,88 m³/h 4mA = 0 m³h, 20mA = 243,88 m³/h
Maximum 0 … 295,30 m³/h 4mA = 0 m³h, 20mA = 295,30 m³/h
For changing the inner pipe diameter and adjusting the 4…20mA scaling, please refer to chapter
“Operation”.