Burkert FULLBORE S055 User manual

Typ FULLBORE S055/S051/S054
SENSORS
Installation manual


S055 / S051 / S054
English
FULLBORE
DE
Ausführliche Informationen finden Sie in der Bedienungsanleitung
unter der Internetadresse:
country.burkert.com > S055_S051_S054
oder
scannen Sie folgenden QR-Code ein:
EN
Detailed information can be found in the operating instructions
at the Internet address:
country.burkert.com > S055_S051_S054
or
scan the following QR code:
FR
Vous trouverez des informations détaillées dans le mode d'emploi
à l'adresse Internet suivante :
country.burkert.com > S055_S051_S054
ou
scannez le code QR suivant :


S055 / S051 / S054
English
FULLBORE
INTRODUCTION 2
START UP AND MAINTENANCE OF THE INSTRUMENTS 2
SAFETY 3
GENERAL INFORMATION ON THE SENSORS INSTALLATION 3
ELECTRICAL CONNECTIONS OF SENSOR TO TRANSMITTER 6
GROUNDING INSRUCTIONS 7
TORQUES (NM) FOR SENSOR BOLTS (FLANGED & WAFER) 8
INDEX

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INTRODUCTION
• This manual is integral part of the product. Read carefully the instructions contained since it contains
important indications for the safety of use and of maintenance.
• The technical information and the relative products of this manual could be modified without any previous
notice.
• The flowmeter must be used for the use it has been built for. The improper use, possible tampering of the
instrument or parts of it and substitutions of any components not original, makes the warranty to decay
automatically.
• The manufacturer is considered responsible only if the instrument is used in its original configuration and
setting.
• The flowmeter makes measures of liquids with conductivity greater than 5µS/cm; it consists of a sensor
(described in this manual) and a converter, for it see the manual provided.
• If the sensor is supplied in compact version to the converter, consider the operating temperatures more
restrictive, otherwise refer to the respective manuals.
• When transporting, unpacking and handling the flowmeter, be careful and care.
• In the case of prolonged storage and of transport, use and store in the original container in a dry place, do
not place more than 3 packs one above the other. It is possible pallets storage and transport (in case of
wooden crates do not place one above the other).
• For the cleaning of the device use only a damp cloth, and for the maintenance/repairs, contact the customer
service.
• For the disposal of the device and of the packaging make strict reference to the regulations.
• It is forbidden the reproduction of the present manual and of possible software supplied with the instrument.
START UP AND MAINTENANCE OF THE INSTRUMENTS
• Before starting up the instrument, always make a secure connection to ground as suitable to page 6.
• Verify periodically: the cables integrity, the tightening of the sealing elements (cable glands, covers, etc.),
the mechanical fixing of the instrument on the pipe or on the wall.

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FULLBORE
SAFETY
GENERAL INFORMATION ON THE SENSORS INSTALLATION
Before using the instrument, always make a secure connection to the ground
Avoid any attempt to repair the instrument. If the instrument is not
functioning properly, please call the nearest assistance service
Pay maximum attention during the operations
DANGER !!!
ATTENTION !!
Flow direction
Before installing the sensor check the direction of
the liquid in the piping.
The sign of the flow rate is positive, when the flow
direction is from – to + as printed on the tag plate.
If the device is mounted in the reverse normal flow
direction, the sign of the flow rate can be corrected
by changing the sign of the coecient KA.
?
-
+

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FULLBORE
Installation (Method recommended for ALL THE SENSOR WITH EYEBOLT)
The eye-bolt are measured to sustain
exclusively the weight of the meter
Centring cylinders
N.B.: For sensor S054 we recommed the use of centring cylinders

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FULLBORE
Shrewdness and precautions
LONG PIPE
3 X DN
2 X DN
ANTI VIBRATION JOINTS
GASKET THICKNESS + 4mm
For installa�ons on long
pipes, please use the
an�vibra�on joints
For ver�cal installa�ons is
preferable an ascending flow
Before �ghtening the nuts,
place both the flanges of pipe
and device as near together
as possible.
During opera�on, the pipe
must be either completely full
of liquid, or completely empty
Install the sensor at a min.
distance to bows in pipes and
hydraulic accessories
For ver�cal installa�ons with
descending flow direc�on
contact the manufacturer
Avoid opera�ng when the
pipe is par�ally empty
Avoid the installa�on next to
bows in pipes and respect
min. inlet and outlet sec�ons
Avoid the approach of the
flange and counter flange
using the closing force of
the nuts
Avoid the installa�on of the
sensor in a long pipe,
without any support of the
same
LONG PIPE
NO YES
OPERATING TEMPERATURES
EBONITE LINING PP LINING PTFE LINING
Liquid Temp. Ambient Temp. Liquid Temp. Ambient Temp. Liquid Temp. Ambient Temp.
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
°C 0 80 -5 60 0 60 0 60 -20 130 -10 60
°F 30 176 23 140 32 140 32 140 -4 266 14 140

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FULLBORE
ELECTRICAL CONNECTIONS OF SENSOR TO TRANSMITTER
(Connections to transmitter: see related manual)
VERSION SUITABLE FOR SENSOR’S
CONNECTION
COMPACT ALL SENSORS MODEL NO CONNECTIONS
SEPARATE WITHOUT
JUNCTIONS-BOX
STAINLESS STEEL
MODEL
NO CONNECTIONS
REQUIRED
(CABLE ALREADY
CONNECTED AND
POTTED)
SEPARATE WITH
OR WITHOUT
JUNCTIONS-BOX
ALL CARBON STEEL
MODELS
NO CONNECTIONS
REQUIRED
(CABLE ALREADY
CONNECTED AND
POTTED)
SEPARATE WITH
PREAMPLIFIER ALL SENSORS MODEL SEE BELOW
Cable 1
1
2
3
45
67
89
10
Cable 2
Cable 3
Cable 12
Cable13
Cable 6
Cable 7
Cable 8
Cable 9
Cable 10
CABLE FROM INSIDE THE
SENSOR (PINS 1 – 5) ALREADY
CONNECTED
CABLE C014 TO THE CONVERTER
(PINS 6 – 10)

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FULLBORE
GROUNDING INSRUCTIONS
ISOIL
METALLIC RING
INSULATING GASKET
INSULATING
BUSH
METALLIC
RING
INSULATING GASKET
If the sensor must be install
in the piping with a chatode
protection, is necessary:
If the sensor has to be mounted on a
pipe made of an insulating material
is necessary:
Sensors with ground socket
on the connection box
- Install two metallic ring between
the sensor flanges and the counter
flanges of the pipe line or:
- Use a sensor with the additional
grounding electrode
- using insulating bushes to isolate
the bolts
- Grounding metallic rings should be
provided to ground the liquid using
insulating gasket between the rings
- IMPORTANT :
The ripple of DC power source used
for cathodic protection
shall be = 0
Wafer sensors Flanged sensors
oGROUNDING WITH INSULATING PIPE
oGROUNDING WHEN THERE IS A CATHODIC PROTECTION OVER THE PIPE
oGROUNDING WITH METALLIC PIPE
For correct operation of the meter, it is NECESSARY that the sensor and the liquid are equipotential, so ALWAYS
connect the sensor and converter to ground:

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TORQUES (NM) FOR SENSOR BOLTS (FLANGED & WAFER)
OPERATIVE PRESSURE
Kpa 1000 1600 2500 4000 6400
psi 140 260 350 600 1000
DN PTFE EBON. PTFE EBON. PP PTFE EBON. PTFE EBON. EBON.
25 25
(21) 19 25 25 [32]
39
[32]
32 43
(26) 28 43 43 [40]
53
[40]
40 53
(32) 36 53 53 [63]
72
[63]
50 68
(60) 52 68 68 [35]
81
[35]
65 90
(78) 75 45 45 [53]
58
[53]
80 53
(89) 41 53 53 [68]
62
[68]
100 59
(70) 56 83 83 [94]
87
[94]
125 77
(94) 71 112 112 [130]
148
[130]
150 108
(106) 106 135 135 [113]
217
[113]
200 148 432 99
(148)
288
(433) 134 391 178 [178]
520
[519]
816
[519]
250 123 359 140
(156)
408
(455) 204 595 267 [185]
780
[540]
1124
[540]
300 142 415 175
(234)
510
(683) 201 588 278 [275]
812
[803]
1108
[803]
350 172 502 205
(325)
598
(946) 324 945 422 [318]
1231
[927]
1684
[927]
400 217 632 282
(317)
821
[phone] 619 [411]
1805
[1198]
2180
[1198]
450 194 564 281
(336)
981
(926) [398] [1161]
500 224 652 382
(317)
1113
(924) [465] [1356]
550 (379) (1105) [608] [1772]
600 323 942 568
(463)
1658
(1350) [774] [2258]
650 (429) (1251) [753] [2195]
700 356 1040 421
(503)
1230
(1468) [947] [2761]
750 (451) (1315) [1105] [3223]

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800 476 1388 549 1603
850 (563) (1642) [1373] [4006]
900 450 1312 519
(618)
1515
(1803) [1408] [4106]
1000 582 1699 721
(736)
2105
(2146) [1598] [4662]
• Tighten uniformly in an alternating pattern
• The torque listed in tab are applicable to flanges:
EN1092-1, DIN 2501, BS 4504, ANSI B16.5 , JIS
• Use gaskets acc. to DIN 2690
• For DN > 1000 contact the manufacturer
• (***)= ANSI 150
• [***]= ANSI 300

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At the end of its lifetime, this product shall be disposed of in full compliance with the environmental regulations
of the state in which it is located.

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REVIEW DATE DESCRIPTION
MAN_FULLBORE_S055_S020_S054_EN_BU_R06 23/03/2021 GRAPHIC UPDATE AND CONTENT
CORRECTIONS

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert SAS, 2020