Burkert 8030 User manual

Instruction Manual
PADDLE-WHEEL FLOW SENSOR
8030
© Bürkert 2004 Subject to technical change without notice
 Burkert -  “-- ” (Fcs-Ural) . 
www.burkert-ural.ru 8 (351) 22-354-11
www.fcs-ural.ru 8 (351) 22-529-13
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Flow sensor 8030
Table of contents
1 SAFETY RECOMMENDATIONS..............................................................................................................4
1.1 Utilisation...................................................................................................................................................................................4
1.2 Precautions at installation and commissioning..........................................................................................5
1.3 Conformity to standards ...............................................................................................................................................5
2 DESCRIPTION .................................................................................................................................................6
2.1 Design and measuring principle.............................................................................................................................6
2.2 Available versions...............................................................................................................................................................7
3 TECHNICAL SPECIFICATIONS...............................................................................................................8
4 INSTALLATION .............................................................................................................................................14
4.1 General recommendations ..................................................................................................................................... 14
4.2 Mounting on the pipe.................................................................................................................................................. 14

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4.3 Electrical connection ................................................................................................................................................... 15
4.3.1 Cable plug EN 175301-803 (type 2508, supplied).......................................................... 16
4.3.2 Wiring of the frequency output: sinus version (coil output).......................................... 16
4.3.3 Wiring of the frequency output (transistor outputs, NPN and PNP):
pulse version (Hall effect sensor)...................................................................................................... 17
4.3.4 Wiring of the frequency output (NPN transistor output): pulse version
(Low Power Hall effect sensor )......................................................................................................... 18
5 ANNEX..............................................................................................................................................................20
5.1 Flow-velocity-DN diagrams.................................................................................................................................... 20
5.2 Description of the label of the sensor SE30 ........................................................................................... 22
5.3 Possible combinations with the sinus version.........................................................................................23
5.4 Possible combinations with the pulse version (Hall effect sensor)....................................... 24
5.5 Possible combinations with the pulse version (Low Power Hall effect sensor)......... 25
5.6 Connection examples ................................................................................................................................................. 26

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Flow sensor 8030
1 SAFETY RECOMMENDATIONS
Always respect the safety instructions marked by the symbol
opposite as well as those included in the manual.
1.1 Utilisation
The 8030 sensor is designed for measuring the flow of neutral or slightly
aggressive solid free liquids.
There will be no manufacturer warranty for damages caused by
unexpected handling or wrong usage of the device.The warranty on the
device becomes invalid if any modification or change is made on the
device.
The device should only be installed and repaired by specialist
staff. If any difficulties may occur with the product during
installation, please contact your nearest Bürkert sales office for
assistance.

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1.2 Precautions at installation and commissioning
- Always ensure the materials in contact with the medium to measure are
chemically compatible with this medium.
- To clean the device, only use chemically compatible products.
- Protect the sensor from electromagnetic perturbations, the rain and
ultraviolet radiations.
When dismounting the sensor from the pipe, take all the
necessary precautions linked to the process.
1.3 Conformity to standards
EMC: EN 50081-1, 61000-6-2

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Flow sensor 8030
2.1 Design and measuring principle
The 8030 flow sensor is made up of an SE30 electronic module and an
S030 fitting with integrated paddle-wheel.
The sensor detects the rotation of the paddle-wheel which generates a
signal whose frequency f is proportional to the flow rate Q, according to
the following formula:
f = K.Q
f = frequency in Hertz (Hz)
K = K factor specific to each S030 fitting, in pulse/litre
Q = flow rate in litre/second
2 DESCRIPTION
SE30
S030

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Order code table for SE30 electronic modules
Following versions of the electronic module are available:
- either with 2 pulse outputs (Hall effect sensor with 2 transistor outputs,
NPN and PNP),
- either with 1 sinus output (coil)
- either with 1 pulse output (Low Power Hall effect sensor with 1 NPN
transistor output).
The electrical connection is carried out via a cable plug
EN 175301-803 (type 2508).
2.2 Available versions
Voltage supply Frequency output Electrical connection Order code
12-36 VDC Pulse, Hall effect: 1 transistor NPN + 1 transistor PNP Cable plug EN 175301-803 423913
None Sinus: 1 coil Cable plug EN 175301-803 423912
via Burkert transmitter Pulse, Low power Hall effect: 1 transistor NPN Cable plug EN 175301-803 423914

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Flow sensor 8030
3 TECHNICAL SPECIFICATIONS
General features
Pipe diameter DN6 to DN65 (1/4’’ to 2’’1/2); determine the appropriate diameter using the flow-velocity-
DN diagrams (see Annex)
Fluid temperature, max. 100 °C, stainless steel, brass, PVDF
80 °C, PP
50 °C, PVC
Fluid pressure depends on the fitting material; see temperature-pressure dependency diagram
Fluid viscosity 300 cSt max.
Rate of solid particles max. 1%
Measuring range
- Sinus version 0,3 m/s to 10 m/s
- Pulse version 0,5 m/s to 10 m/s
Linearity ≤ ±0.5 % of the full scale*
Repeatability 0.4% of the measured value
Measuring element paddle-wheel of the S030 fitting, 2 pulses per turn
* full scale = 10 m/s

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Accuracy ≤ ±0.5 % of the full scale*, with calibration on site (for example by using the Teach-in
feature of a 8025 transmitter in a separate version)
≤ ±(0.5 % of the full scale* + 2.5% of the measured value), with standard K factor
* full scale = 10 m/s
These values have been determined in the following reference conditions: medium = water, water and
ambient temperatures = 20 °C, min. upwards and downwards distances respected, appropriate pipe
dimensions.
Electrical features
Sinus version
Power supply none
Output data up to 300 Hz, approx. 2,8 mV peak-to-peak/Hz when loaded with 50 kΩ
(frequency = K factor x flow rate; for the K factor value, refer to the instruction manual of the
fitting)
Cable length max. 10 m, shielded
19
2 3 4 5 6 7 8 10
Fluid velocity [m/s]
2
4
6
8
10
-2
-4
-6
-8
-10
Max. error [%]
0
.
5
%
P
.
E
.
+
2
.
5
%
V
.
M
.
0
.
5
%
P
.
E
.
F.S. = of the full scale
M.V. = of the measured value
with standard K factor
(without calibration on site)
with calibration on site
Typical Bürkert curve

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Flow sensor 8030
3 TECHNICAL SPECIFICATIONS
Electrical features (continued)
Hall effect pulse version
Power supply 12-36 VDC
Current consumption max. 30 mA (without load)
Protection against
polarity reversal yes
Protection against voltage
peaks yes
Output data NPN and PNP transistors, open collector, 100 mA max., NPN output: 0,2-36 VDC and
PNP output: supply voltage (see example in the Annex)
frequency up to 300 Hz (frequency = K factor x flow rate; for the K factor value, refer to th
instruction manual of the fitting)
Protection against
short-circuits yes
Cable length max. 50 m, shielded (up to 500 m, depending on the cable impedance and the current
consumption)
Low Power Hall effect pulse version
Power supply 12-36 VDC, via a Burkert transmitter
Current consumption < 800 µA
Output data transistor NPN, open collector, 10 mA max.,
frequency up to 300 Hz, duty cycle = 1/2 ±10% (frequency = K factor x flow rate;
for the K factor value, refer to the instruction manual of the fitting)