Burkert 0290 User manual

Bedienungsanleitung
Manuel d‘utilisation
Operating Instructions
Type 0290
2/2-way solenoid valve
2/2-Wege Magnetventil
Electrovanne à 2/2 voies

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1 OPERATING INSTRUCTIONS
The operating instructions contain important information.
▶Read the operating instructions carefully and follow the safety
instructions in particular, and also observe the operating
conditions.
▶Operating instructions must be available to each user.
▶The liability and warranty for the device are void if the operating
instructions are not followed.
1.1 Symbols
▶designates an instruction to prevent risks.
→designates a procedure which you must carry out.
Warning of injuries:
DANGER!
Immediate danger. Serious or fatal injuries.
WARNING!
Possible danger. Serious or fatal injuries.
CAUTION!
Danger. Moderate or minor injuries.
Warning of damage:
NOTE!
2 INTENDED USE
Incorrect use of the solenoid valve Type 0290 can be dangerous
to people, nearby equipment and the environment.
▶The device is designed for dosing, blocking, filling and aerating media.
▶Provided the cable plug is connected and installed correctly, e.g.
Bürkert type 2508, the device satisfies protection class IP65 in
accordance with DIN EN 60529 / IEC 60529.
▶Use according to the permitted data, operating conditions and con-
ditions of use specified in the contract documents and operating
instructions. These are described in the chapter entitled „4 Techni-
cal Data“.
▶The device may be used only in conjunction with third-party devices
and components recommended and authorised by Bürkert.
▶Correct transportation, correct storage and installation and careful use
and maintenance are essential for reliable and problem-free operation.
▶Use the device only as intended.
2.1 Definition of term
In these operating instructions, the term “device” always refers to the
solenoid valve Type 0290.
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Risk of electric shock.
▶Before reaching into the 0290, switch off the power supply and
secure to prevent reactivation.
▶Observe applicable accident prevention and safety regulations for
electrical equipment.
Risk of burns/Risk of fire if used continuously through hot device
surface.
▶Keep the device away from highly flammable substances and media
and do not touch with bare hands.
Risk of injury due to malfunction of valves with alternating
current (AC).
Sticking core causes coil to overheat, resulting in a malfunction.
▶Monitor process to ensure function is in perfect working order.
Risk of short-circuit/escape of media through leaking screw
joints.
▶Ensure seals are seated correctly.
▶Carefully screw valve and connection lines together.
Opening the valve briefly
If the pressure increases suddenly with the valve closed, the valve
may open for a short time.
▶Take safety precautions as required with hazardous media.
2.2 Approvals
Devices which bear the type approval mark were approved at the Kraft-
fahrtbundesamt under the type approval number
e1*72/245*2006/96*5791*00
and are put into circulation with the indi-
cated type approval mark.
You can obtain an excerpt from the type approval from the address below
Bürkert Werke GmbH
Zulassungsbeauftragter
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
3 BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any contingencies
and events which may arise during installation, operation and maintenance.
Danger – high pressure.
▶Before loosening the lines and valves, turn off the pressure and
vent the lines.
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General hazardous situations.
To prevent injury, ensure that:
▶The system cannot be activated unintentionally.
▶Installation and repair work may be carried out by authorized techni-
cians only and with the appropriate tools.
▶The device may be operated only when in perfect condition and in
consideration of the operating instructions.
▶The general rules of technology apply to application planning and
operation of the device.
▶The device may only be used in the explosion-protected area if an
appropriate additional identification is attached to the type label.
For use observe the additional information enclosed with the device
together with safety instructions for the explosion risk area.
▶After an interruption in the power supply or pneumatic supply,
ensure that the process is restarted in a defined or controlled
manner.
To prevent damage to property of the device, ensure:
▶Do not physically stress the device (e.g. by placing objects on it,
using it as a screwing aid, standing on it or using it as a lever arm).
▶Do not make any external modifications to the device bodys. Do not
paint the body parts or screws.
3.1 Warranty
The warranty is only valid if the device is used as intended in accordance
with the specified application conditions.
3.2 Information on the internet
The operating instructions and data sheets for type 0290 can be found
on the internet at: www.burkert.com → Type 0290
4 TECHNICAL DATA
4.1 Operating conditions
The following values* are indicated on the type label:
• Voltage (tolerance ± 10 %) / current type
• Coil power consumption (active power in W - at operating temperature)
• Pressure range
• Body material brass (MS) or stainless steel (VA)
• Seal material FKM, EPDM, NBR
* see description of type label below
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Operating principle 2/2-way valve:
A
(NC)
2 (A)
1 (P)
2/2-way valve,
direct-acting, normal output A
unloaded
Type of protection: IP65 in accordance with DIN EN 60529 / IEC
60529 with correctly connected and installed
device socket, e.g. Bürkert Type 2508
Ambient temperature: max. +55 °C
or see electrical operating conditions
The following values must also be observed for valves with UL/UR
approval:
Fluid Temperatures [°F] Seal materials
EPDM NBR FKM
Air Fluid -22...+194 +14...+176 +32...+194
Ambient -22...+130 +14...+130 +32...+130
Water Fluid +50...+194 +50...+176 +50...+194
Ambient +32...+130 +32...+130 +32...+130
Inert gas Fluid -22...+194 +14...+176 +32...+194
Ambient -22...+130 +14...+130 +32...+130
Permitted medium temperature depending on seal material and
coil model:
Seal material Model with High-power
coil or rectifier AC/DC*
Model without elec-
tronics 50 Hz, 60 Hz*
NBR -10...+80 °C -10...+80 °C
FKM 0...+90 °C 0...+120 °C
EPDM -30...+90 °C -30...+100 °C
* Type label information
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Permitted media depending on seal material:
Seal material Permitted media
NBR Neutral media, compressed air, water, hydraulic oil
FKM Per-solutions, hot oils
EPDM Oil and grease-free media e.g. hot water
Operating duration
Unless otherwise indicated on the type label, the solenoid system is
suitable for continuous operation.
For variant with high-performance coil determine the maximum
number of circuits according to the electrical operating conditions.
This concerns devices with the following power (type label information):
80/6 W 90/7 W 100/9 W
120/8.5 W 120/10 W 130/9 W 145/10 W
Electrical operating conditions
With high-performance elec-
tronics AC/DC
Without
electronics
50 Hz, 60 Hz
Ambient tem-
perature (inter-
mittent duty
„Fig. 2“)
max. +70 °C max. +55 °C
Operating mode
(according
to DIN VDE
0580)
Long-term operation
Intermittent duty (Determination
of the permitted operating param-
eters see „Fig. 1“ und „Fig. 2“)
Long-term
operation
Intermittent duty
Temperature
protection
switch
Device has a resettable tem-
perature protection switch which
switches the device off if unac-
ceptable heating occurs during
intermittent duty. Switches on
again only after cooling down and
after a new switching request.
without
Tab. 1: Electrical operating conditions
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Intermittent operation for version with high-performance electronics
AC/DC
Characteristic values (according to DIN VDE 0580)
tSD – Cycle time
tED – Duty cycle
tSP – De-energized pause
ED – Relative duty cycle
SH – Switching frequency
tED
tSP
tSD
tSD [s] = 60
SH 1
min
tED [s] =
tSP [s] = tSD [s] – tED [s]
ED[%]
100
x tSD [s]
Fig. 1: Characteristic values intermittent operation for version with highper-
formance electronics AC/DC
Permitted operating parameters
20
0
10
20
30
40
50
60
70
80
90
100
30 40 50 60 70
Ambient temperature [°C]
Switching frequency
6/min
10/min
15/min
Relative duty cycle [%]
Fig. 2: Relative duty cycle (ED) depending on switching frequency and
ambient temperature
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Important information for functional reliability during
continuous operation: If standstill for a long period at least
1-2 activations per day are recommended.
Service life
High switching frequency and high pressures reduce the service life.
4.2 Conformity
In accordance with the EU Declaration of conformity, Type 0290 is com-
pliant with the EU Directives (if applicable).
4.3 Standards
The applied standards, which verify conformity with the EU Directives,
can be found on the EU-Type Examination Certificate and / or the EU
Declaration of Conformity (if applicable).
4.4 Type label (Example)
0290 A 20,0 FKM VA
Made in Germany
00153212
W1Y LU
230 V 50 Hz 16 W
G 3/4 PN 0 - 16 bar
Type
Operating prinziple
Orifice
Seal material
Body material
Identification number Manufacturer code
Voltage, Frequency,
Power consumption
Port connection,
pressure range
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5 INSTALLATION
5.1 Safety instructions
DANGER!
Risk of injury from high pressure in the equipment.
▶Before loosening the pipes and valves, turn off the pressure and
vent the pipes.
Risk of injury due to electrical shock.
▶Before reaching into the device or the equipment, switch off the
power supply and secure to prevent reactivation.
▶Observe applicable accident prevention and safety regulations for
electrical equipment.
WARNING!
Risk of injury from improper installation.
▶Installation may be carried out by authorized technicians only and
with the appropriate tools.
Risk of injury from unintentional activation of the system and an
uncontrolled restart.
▶Secure system from unintentional activation.
▶Following assembly, ensure a controlled restart.
5.2 Before installation
Installation position: Installation can be in any position.
Preferably: Actuator upright.
→Prior to installation check pipelines for dirt and, if required, clean.
Dirt filter: To ensure that the solenoid valve
functions reliably, a dirt filter (≤ 400 µm) must
be installed in front of the valve inlet.
NOTE!
For devices with approval according to the European Gas Appli-
ances Directive it is essential to install the filter.
5.3 Installation
Sealing material must not get into the device.
→Hold the device with a suitable tool (open-end wrench) on the
body and screw into the pipeline.
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NOTE!
Caution risk of breakage.
• Do not use the coil as a lever arm.
→Observe direction of flow:
The arrow on the body indicates the direction of flow (no function
in opposite flow direction).
5.4 Electrical installation
DANGER!
Risk of injury due to electrical shock.
▶Before reaching into the system, switch off the power supply and
secure to prevent reactivation.
▶Observe applicable accident prevention and safety regulations for
electrical equipment.
WARNING!
Danger of electrical shock if the protective conductor contact
between the coil and body is missing.
▶Always connect protective conductor.
▶Check electrical continuity between coil and body.
Risk of short-circuit or escape of media through leaking screw
joints.
▶Ensure seals are seated correctly.
▶Carefully screw together coil and device socket or valve and
pipelines.
Note the voltage and current type as specified on the label.
Maximum residual ripple for direct current 10 %.
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max. 1 Nm
Seal
Authorized cable plug
e.g. Type 2508 or other suitable
cable plug in accordance with
DIN EN 175301-803 Form A
Fig. 3: Electrical installation
→Tighten cable plug (for permitted types see data sheet), observing
max. torque 1 Nm.
→Check that seal is fitted correctly.
→Connect protective conductor and check electrical continuity between
coil and body.
6 MAINTENANCE, TROUBLESHOOTING
6.1 Safety instructions
DANGER!
Risk of injury from high pressure in the equipment.
▶Before loosening the lines and valves, turn off the pressure and
vent the lines.
Risk of injury due to electrical shock.
▶Before reaching into the system, switch off the power supply and
secure to prevent reactivation.
▶Observe applicable accident prevention and safety regulations for
electrical equipment.
WARNING!
Risk of injury from improper maintenance.
▶Maintenance may be carried out by authorized technicians only and
with the appropriate tools.
Risk of injury from unintentional activation of the system and an
uncontrolled restart.
▶Secure system from unintentional activation.
▶Following maintenance, ensure a controlled restart.
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6.2 Malfunctions
If malfunctions occur, check whether:
• the device has been installed according to the instructions,
• the electrical and fluid connections are correct,
• the device is not damaged,
• all screws have been tightened,
• the voltage and pressure have been switched on,
• the pipelines are clean.
Malfunction Possible cause
Valve does not
switch
Short-circuit or coil interrupted
Medium pressure outside the permitted
pressure range
core / core area is dirty
Valve does not close Internal space of the valve is dirty
If the valve still does not switch, please contact your Bürkert Service.
7 SPARE PARTS
CAUTION!
Risk of injury and/or damage by the use of incorrect parts.
Incorrect accessories and unsuitable spare parts may cause injuries and
damage the device and the surrounding area.
▶Use only original accessories and original spare parts from Bürkert.
7.1 Ordering spare parts
The spare parts sets SET 1 (coil set) or SET 3 (wearing parts set) can
be ordered by quoting the identification number of the device.
NOTE!
For variants with approval a repair may be carried out by Bürkert only.
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7.2 Overview of replacement spare sets
SET 1 = coil set
SET 3 = wearing parts set
DN 12 DN 20, DN 25 DN 32, DN 40,
DN 50, DN 65
SET 1
SET 3
SET 1
SET 3
SET 1
SET 3
Fig. 4: Overview of replacement spare sets
8 PACKAGING, TRANSPORT,
STORAGE, DISPOSAL
NOTE!
Transport damages.
Inadequately protected equipment may be damaged during
transport.
• During transportation protect the device against wet and dirt in
shock-resistant packaging.
• Avoid exceeding or dropping below the allowable storage
temperature.
Incorrect storage may damage the device.
• Store the device in a dry and dust-free location.
• Storage temperature -40...+80 °C.
Damage to the environment caused by device components con-
taminated with media.
• Dispose of the device and packaging in an environmentally friendly
manner.
• Observe applicable regulations on disposal and the environment.
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www.burkert.com
International address
www.burkert.com
Manuals and data sheets on the Internet: www.burkert.com
Bedienungsanleitungen und Datenblätter im Internet: www.buerkert.de
Instructions de service et fiches techniques sur Internet : www.buerkert.fr
© Bürkert Werke GmbH & Co. KG, 2013-2017
Operating Instructions 1702/10_EU-ML_00893124 / Original DE
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]