Burkert 2065 User manual

Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
Type 2063, 2064, 2065
Piston-controlled diaphragm valve
Kolbengesteuertes Membranventil
Vanne à membrane commandée par piston

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modications techniques.
© Bürkert Werke GmbH & Co. KG, 2016 - 2018
Operating Instructions 1809/01_EU-ML_00810533 / Original DE

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Contents
1 OPERATING INSTRUCTION ................................................. 4
1.1 Denitionofterms ....................................................... 4
1.2 Symbols....................................................................... 4
2 AUTHORISED USE ............................................................... 5
3 BASIC SAFETY INSTRUCTIONS.......................................... 5
4 GENERAL INFORMATION .................................................... 7
4.1 Contact address.......................................................... 7
4.2 Warranty ...................................................................... 7
4.3 InformationontheInternet.......................................... 7
5 PRODUCT DESCRIPTION .................................................... 7
5.1 Structure...................................................................... 7
5.2 Application area........................................................... 9
5.3 Properties .................................................................... 9
5.4 Function....................................................................... 9
6 TECHNICAL DATA............................................................... 10
6.1 Conformity................................................................. 10
6.2 Standards .................................................................. 10
6.3 Labelingoftheforgedbody ...................................... 10
6.4 Labelingofthetubevalvebody(VP)......................... 11
6.5 Type label .................................................................. 11
6.6 Operating conditions ................................................. 12
6.7 General technical data............................................... 19
7 INSTALLATION .................................................................... 19
7.1 Installation position ................................................... 19
7.2 Beforeinstallation...................................................... 20
7.3 Removetheactuatorfromthevalvebody ................ 21
7.4 Installationofthevalvebody..................................... 21
7.5 Installationoftheactuator(weldedbody) ..................... 22
7.6 Pneumatic connection............................................... 23
8 REMOVAL............................................................................ 24
9 MAINTENANCE................................................................... 24
9.1 Maintenance.............................................................. 24
9.2 Repairs ...................................................................... 26
10 MALFUNCTIONS ................................................................ 28
11 REPLACEMENT PARTS...................................................... 29
11.1 Order table ................................................................ 29
12 TRANSPORT, STORAGE, REMOVAL ................................. 30
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Type 2063, 2064, 2065

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Operating instruction
1 OPERATING INSTRUCTION
Theoperatinginstructionsdescribetheentirelifecycleofthedevice.
Keep these instructions in a location which is easily accessible
toeveryuserandmaketheseinstructionsavailabletoeverynew
ownerofthedevice.
Important safety information.
Failure to observe these instructions may result in hazardous
situations.
▶The operating instructions must be read and understood.
1.1 Denition of terms
Intheseinstructions,theterm“device”alwaysreferstotheTypes
2063, 2064 and 2065.
1.2 Symbols
DANGER!
Warns of an immediate danger.
▶Failuretoobservethewarningmayresultinafatalorseriousinjury.
WARNING!
Warns of a potentially dangerous situation.
▶Failuretoobservethewarningmay resultin serious injuries
or death.
CAUTION!
Warns of a possible danger.
▶Failuretoobserve this warning may result in a moderateor
minorinjury.
NOTE!
Warns of damage to property.
Important tips and recommendations.
Referstoinformationintheseoperatinginstructionsorin
other documentation.
▶designates an instruction to prevent risks.
→designatesaprocedurewhichyoumustcarryout.
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Type 2063, 2064, 2065

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Authorised use
2 AUTHORISED USE
Non-authorized use of the diaphragm valve Type 2063, 2064
and 2065 may be a hazard to people, nearby equipment and
the environment.
▶Thedeviceisdesignedforthecontrolledowofliquid
media.
▶Inareasatriskofexplosion,onlyusedevicesapprovedforusein
thoseareas.ThesedevicesarelabeledwithaseparateExtype
label.Whenutilizedinapotentiallyexplosiveatmosphere,always
payattentiontothedetailsontheseparateExtypelabeland
theExadditionalinstructionscontainedinthescopeofdelivery.
▶During use observe the authorized data, the operating
conditionsandconditionsofusespeciedinthecontract
documents and operating instructions.
▶Thedevicemaybeusedonlyinconjunctionwiththird-party
devices and components recommended and authorized by
Bürkert.
▶Protectdevicefromdamagingenvironmentalinuences
(e.g.radiation,humidity,steam,etc.).Ifanythingisunclear,
consulttherelevantsalesoce.
▶Correct transportation, correct storage and installation and
carefuluseandmaintenanceareessentialforreliableand
faultlessoperation.
▶Theexhaustairmaybecontaminatedwithlubricantsinthe
actuator.
▶Use the device only as intended.
3 BASIC SAFETY INSTRUCTIONS
Thesesafetyinstructionsdonotconsideranycontingenciesorinci-
dentswhichoccurduringinstallation,operationandmaintenance.
Theoperatorisresponsibleforobservingthelocation-specic
safetyregulations,alsowithreferencetothepersonnel.
Danger – high pressure.
▶Beforelooseningthelinesandvalves,turnothepressure
and vent the lines.
Danger of bursting from overpressure.
▶Observethespecicationsonthetypelabelformaximal
control and medium pressure.
▶Observe permitted medium temperature.
Risk of injury from electric shock (when electrical component
installed).
▶Beforereachingintothedeviceortheequipment,switcho
thepowersupplyandsecuretopreventreactivation!
Observeapplicableaccidentpreventionandsafetyregulations
forelectricalequipment!
Risk of injury when opening the actuator!
Theactuatorcontainsatensionedspring.Iftheactuatoris
opened,thereisariskofinjuryfromthespringjumpingout!
▶Do not open the actuator.
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Type 2063, 2064, 2065

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Basic safety instructions
Risk of injury from moving parts in the device!
▶Do not reach into openings.
Risk of burns and risk of re if used continuously through hot
device surface.
▶Keepthedeviceawayfromhighlyammablesubstancesand
mediaanddonottouchwithbarehands.
Danger due to loud noises.
▶Depending on the operating conditions, the device may gener-
ateloudnoises.Moredetailedinformationonthelikelihoodof
loudnoisesisavailablefromtherelevantsalesoce.
▶Wearhearingprotectionwheninthevicinityofthedevice.
Leaking medium when the diaphragm is worn.
▶Regularlycheckreliefboreforleakingmedium.
▶Ifmediumisleakingoutofthereliefbore,changethe
diaphragm.
▶Ifthemediaishazardous,protecttheareasurroundingthe
discharge point against dangers.
General hazardous situations.
To prevent injury, ensure:
▶That the system cannot be activated unintentionally.
▶Installationandrepairworkmaybecarriedoutbyauthorized
techniciansonlyandwiththeappropriatetools.
▶Afteraninterruptioninthepowersupplyorpneumatic
supply,ensurethattheprocessisrestartedinadenedor
controlled manner.
▶Thedevicemaybeoperatedonlywheninperfectcondition
andinconsiderationoftheoperatinginstructions.
▶Observethesafetyregulationsspecictotheplantforappli-
cationplanningandoperationofthedevice.
▶Theplantoperatorisresponsibleforthesafeoperationand
handlingoftheplant.
▶Thegeneralrulesoftechnologyapplytoapplicationplanning
andoperationofthedevice.
To prevent damage to property of the device, ensure:
▶Supplythemediaconnectionsonlywiththosemediawhich
arespeciedasowmediainthechapterentitled„6 Technical
data“.
▶Donotputanyloadsonthevalve(e.g.byplacingobjectson
itorstandingonit).
▶Donotmakeanyexternalmodicationstothevalves.Donot
paintthebodypartsorscrews.
▶Donottransport,installorremoveheavydeviceswithoutthe
aidofasecondpersonandusingsuitableauxiliaryequipment.
english
Type 2063, 2064, 2065

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General information
4 GENERAL INFORMATION
4.1 Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653Ingelngen
Tel.+49(0)7940-10-91111
Fax+49(0)7940-10-91448
E-mail:[email protected]
International
Contact addresses are found on the nal pages of the printed
operating manual.
InformationontheInternetunder:www.burkert.com
4.2 Warranty
Thewarrantyisonlyvalidifthedeviceisusedasauthorizedin
accordancewiththespeciedapplicationconditions.
4.3 Information on the Internet
Theoperatinginstructionsanddatasheetsfor2063,2064and2065
canbefoundontheInternetat:www.burkert.com
5 PRODUCT DESCRIPTION
5.1 Structure
Piston-controlled diaphragm valve consists of a pneumatically
actuatedpistonactuatoranda2/2-wayvalvebody.Usingneutral
gasesorair(controlmedia),itcontrolstheowofdirty,aggressive,
abrasive, ultrapure or sterile media, even highly viscous media can
beused(owmedia).
5.1.1 2/2-way valve Type 2063
Actuator
Line connection
Valve body
Pilot air port 1 CFA and CFI /
Air discharge connection CFB
Pilot air port 2 CFB and CFI /
Air discharge connection CFA
Transparentcapwith
position indicator
Diaphragm socket
Fig. 1: 2/2-way valve Type 2063, structure and description
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Type 2063, 2064, 2065

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Product description
5.1.2 T-valve Type 2064
Actuator
Line connection
T-valve body
Pilot air port 1 CFA and CFI /
Air discharge connection CFB
Pilot air port 2 CFB and CFI /
Air discharge connection CFA
Transparentcapwith
position indicator
Diaphragm socket
Fig. 2: T-valve Type 2064, structure and description
5.1.3 Tank bottom valve Type 2065
Actuator
Line connection
Pilot air port 1 CFA and CFI /
Air discharge connection CFB
Pilot air port 2 CFB and CFI /
Air discharge connection CFA
Transparentcapwith
position indicator
Tankbottomvalvewith
weldingange
VA diaphragm socket
Fig. 3: Tank bottom valve Type 2065, structure and description
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Type 2063, 2064, 2065

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Product description
5.2 Application area
Observethemaximum pressurerangeaccordingtothe
type label.
•Dirty, aggressive, abrasive, ultrapure or sterile media.
•Highly viscous media.
5.3 Properties
•Anyowdirection.
•Self-drainingforappropriateinstallation.Theendsoftheuti-
lized connections must be cylindrical.
•Freeofemptyspace.
•Low-turbulenceow.
•Highowvaluesbythestreamlinedvalvebody.
•Maintenance-freeundernormalconditions.
•Diaphragms can be easily replaced.
5.3.1 Options
•Strokelimit(asmax.ormin./max.design)
Adjustingscrewusedtolimitopenpositionofvalve,thereby
alsolimitingtheowrate.
•Feedback indicator
Providesfeedbackonvalvepositionusinginductiveproximity
switchortype8697feedbackindicator.
5.3.2 Device versions
Thepiston-controlleddiaphragmvalveisavailableforthefollowing
actuatorsizes:ø50mm,ø70mm,ø90mm,ø130mm.
5.4 Function
Springforce(CFA)orpneumaticpilotpressure(CFBandCFI)gen-
eratestheclosingforceonthediaphragmpressurepiece.Theforce
istransferredviaaspindlewhichisconnectedtotheactuatorpiston.
5.4.1 Control functions (CF)
Control function A (CFA)
Normally closed by spring action
Control function B (CFB)
Normally open by spring action
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Type 2063, 2064, 2065

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Technical data
Control function I (CFI)
Actuatingfunctionviareciprocal
pressurization
6 TECHNICAL DATA
6.1 Conformity
TheType2063,2064and2065conformswiththeEUDirectives
accordingtotheEUDeclarationofConformity.
6.2 Standards
The applied standards, which verify conformity with the EU
Directives,canbefoundontheEU-TypeExaminationCerticate
and/ortheEUDeclarationofConformity.
6.3 Labeling of the forged body
XXXXXXXXXX
XX F
1.4435/316L(VS)
PN16/CWP150
XXXXXXXX/XXX
XXXXXX
XXXX
Surfacequalitycode
Customer-specictext
(optional)
Oriceconnectionand
pipe dimension
Batch number
Material
Production number /
serial number
Nominal pressure
Fig. 4: Labeling of the forged body
english
Type 2063, 2064, 2065