Burkert 2060 User manual

Quickstart
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Type 2060/2061
2/2-way Angle Seat Valve, 2/2-way Globe valve
2/2-Wege-Schrägsitzventil, 2/2-Wege Geradsitzventil
Vanne à siège incliné 2/2 voies, Vanne à siège droit 2/2 voies

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© 2016 Bürkert Werke GmbH
Operating Instructions 1604/00_EU-ML_00810476/ Original DE

3
1 QUICKSTART ..................................................................................................3
2 SYMBOLS .........................................................................................................4
3 AUTHORIZED USE ......................................................................................4
4 BASIC SAFETY INSTRUCTIONS ..........................................................5
5 GENERAL INFORMATION ........................................................................6
6 TECHNICAL DATA ........................................................................................6
7 INSTALLATION ...............................................................................................9
8 START-UP ...................................................................................................... 14
9 MAINTENANCE WORK ...........................................................................15
10 REMOVAL ......................................................................................................16
11 PACKAGING, TRANSPORT, STORAGE ..........................................16
Table of content
Type 2060/2061
1 QUICKSTART
The Quickstart describes the entire life cycle of the device. Keep these
instructions in a location which is easily accessible to every user, and
make these instructions available to every new owner of the device.
Important Safety Information!
Read Quickstart carefully and thoroughly. Study in particular the
chapters entitled “Basic safety instructions” and “Authorized use”.
▶Quickstart must be read and understood.
Quickstart explains, for example, how to install and start-up the device.
The operating instructions can be found on the Internet at:
www.burkert.com
1.1 Definition of term / abbreviation
The term “device” used in these instructions always stands for the
angle seat valve Type 2060 or globe valve 2061.
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Symbols
2 SYMBOLS
DANGER!
Warns of an immediate danger.
▶Failure to observe the warning may result in a fatal or serious injury.
WARNING!
Warns of a potentially dangerous situation.
▶Failure to observe the warning may result in serious injuries or
death.
CAUTION!
Warns of a possible danger.
▶Failure to observe this warning may result in a moderate or minor
injury.
NOTE!
Warns of damage to property.
Important tips and recommendations.
Refers to information in these operating instructions or in
other documentation.
▶designates instructions for risk prevention.
→Designates a procedure which you must carry out.
3 AUTHORIZED USE
Non-authorized use of the angle seat valve Type 2100 may be
a hazard to people, nearby equipment and the environment.
▶The device is designed for the controlled flow of liquid and
gaseous media.
▶The admissible data, the operating conditions and conditions
of use specified in the contract documents and on the type
label are to be observed during use. These are described in the
chapter entitled “6 Technical data”.
▶The device may be used only in conjunction with third-party devices
and components recommended and authorized by Bürkert.
▶Correct transportation, correct storage and installation and
careful use and maintenance are essential for reliable and fault-
less operation.
▶Use the device only as intended.
3.1 Restrictions
If exporting the system or device, observe any existing restrictions.
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Basic safety instructions
4 BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any
• contingencies and events which may arise during the installation,
operation and maintenance of the devices.
• local safety regulations, whereby the operator is responsible for their
compliance, by the installation personnel too.
DANGER!
Risk of injury from high pressure in the equipment or device.
▶Before working on equipment or device, switch off the pressure
and deaerate or drain lines.
Risk of injury due to electrical shock.
▶Before reaching into the device, switch off the power supply and
secure to prevent reactivation!
▶Observe applicable accident prevention and safety regulations
for electrical equipment!
Risk of burns.
The surface of the device may become hot during long-term operation.
▶Do not touch the device with bare hands.
Risk of injury from moving parts in the device!
▶Do not reach into openings.
Risk of injury caused by the lines and device rupturing.
▶Due to the risk of water hammer, valves with a flow direction
above the seat must not be used for liquid media.
▶Consider the type of flow direction and the type of medium for
operation of the device.
Risk of injury caused by the spring jumping out when the actuator
is opened.
▶The actuator must not be opened.
General hazardous situations.
To prevent injury, ensure:
▶Secure system/equipment from unintentional activation.
▶Only trained technicians may perform installation and maintenance
work.
▶After an interruption in the power supply or pneumatic supply,
ensure that the process is restarted in a defined or controlled
manner.
▶The device may be operated only when in perfect condition and
in consideration of the operating instructions.
▶The general rules of technology apply to application planning and
operation of the device.
To prevent damage to property of the device, ensure:
• Supply the media connections only with those media which are
specified as flow media in the chapter entitled “6 Technical data”.
• Do not put any loads on the valve (e.g. by placing objects on it
or standing on it).
• Do not make any external modifications to the valves. Do not paint
the body parts or screws.
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General information
5 GENERAL INFORMATION
5.1 Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Chr.-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. : 07940 - 10 91 111
Fax: 07940 - 10 91 448
E-mail: [email protected]
International
Contact addresses are found on the final pages of the printed oper-
ating manual.
You can also find information on the Internet under:
www.burkert.com
5.2 Warranty
The warranty is only valid if the device is used as authorized in accor-
dance with the specified application conditions.
6 TECHNICAL DATA
6.1 Conformity
Type 2060/2061 conforms with the EC Directives according to the
EC Declaration of Conformity (if applicable) .
6.2 Standards
The applied standards, which verify conformity with the EC Direc-
tives, can be found on the EC Type Examination Certificate and / or
the EC Declaration of Conformity (if applicable).
According to Pressure Equipment Directive the following operating
conditions must be observed:
Line connection
orifice
Maximum pressure for compressible fluids
of Group 1 (hazardous gases and vapors
according to Art. 3 No. 1.3 Letter a first
dash)
DN65 15 bar
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Technical data
6.3 Type label
WARNING!
Risk of injury from high pressure!
Important device-specific technical specifications are indicated on
the type label.
▶Observe permitted pressure range on the type label of the device.
CE identification
Permitted pilot pressure
Type /
Control function (SF) /
Orifice of the body /
Sealing material /
Body material
ID number of the device
Flow direction
Date of manufacture
Line connection /
Permitted medium pressure
Flow 1 2
Made in Germany
00281430 W34ME
SA44 Pmed 16bar
2060 A 25,0 PTFE VA
Pilot 5,5 - 7bar
Fig. 1: Type label - example
6.4 Operating conditions
Observe permitted ranges on the type label of the device!
6.4.1 Temperature ranges
The angle seat valve is suitable for steam sterilization.
Actuator
size
Actuator
material
Medium
(for PTFE seal) Environment1)
ø 50 mm VA -10 – +185 °C 0 – +80 °C2)
ø 70 mm
Tab. 1: Temperature ranges
1) If a pilot valve is used, the max. ambient temperature is +55 °C
6.4.2 Pressure ranges
Actuator size Maximum pilot pressure4)
ø 50 mm 10 bar
ø 70 mm
Tab. 2: Pressure ranges
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Technical data
Minimum pilot pressure: flow direction below the seat
(medium flow against the closing direction of the valve)
Required minimum pilot pressure Pmin with control function A:
Actuator size [mm] 50 70
Pmin [bar] 5.2 4.8
Tab. 3: Required minimum pilot pressure - CF A
The required minimum pilot pressure Pmin with control function B and
I (flow direction below the seat) is dependent on the pressure of the
medium5).
Minimum pilot pressure: flow direction above the seat
(medium flow with the closing direction of the valve)
The required minimum pilot pressure Pmin with control function A (flow
direction above the seat) is dependent on the pressure of the medium5).
6.5 General technical data
Media
Control medium Neutral gases, air
Flow media Water, alcohol, fuel, hydraulic liquids,
saline solutions, lye, organic solvents
Materials and
connections see data sheet
Installation as required, preferably with actuator in
upright position.
Protection class IP67 in accordance with IEC 529 /
EN 60529
6.6 Control functions (CF)
A
1(P)
2(A)
Normally closed by spring action.
B
1(P)
2(B)
Normally open by spring action.
I
1(P)
2(A)
Actuating function via reciprocal pressurization.
Tab. 4: Control functions
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Installation
7 INSTALLATION
7.1 Safety instructions
DANGER!
Risk of injury from high pressure!
▶Before loosening the lines and valves, turn off the pressure and
vent the lines.
WARNING!
Risk of injury from improper installation!
▶Installation may be carried out by authorized technicians only
and with the appropriate tools!
Risk of injury from unintentional activation of the system and
an uncontrolled restart!
▶Secure system from unintentional activation.
▶Following installation, ensure a controlled restart.
For control function I – Danger if pilot pressure fails!
For control function I control and resetting occur pneumatically. If
the pressure fails, no defined position is reached.
▶To ensure a controlled restart, first pressurize the device with
pilot pressure, then switch on the medium.
Risk of injury from moving parts in the device!
▶Do not reach into openings.
7.2 Before installation
• The angle seat valve can be installed in any installation position,
preferably with the actuator face up.
• Before connecting the valve, ensure the lines are flush.
• Observe direction of flow (see type label).
7.2.1 Preparatory work
→Clean pipelines (sealing material, swarf, etc.).
Devices with welded body
Remove the actuator from the valve body:
→Clamp the valve body in a holding device.
NOTE!
Damage to the seat seal or the seat contour!
▶When removing the actuator, ensure that the valve is in open
position.
→Control function A pressurize the pilot air port 1 with com-
pressed air (5 bar): valve opens.
→Using a suitable open-end wrench, place the wrench flat on the
tube.
→Unscrew the actuator from the valve body.
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Installation
Actuator
Nipple
Valve body
Flats for open-end
wrench
Pilot air port CFA, CFI
Air discharge connection
CFB
Pilot air port CFB, CFI
Air discharge connection
CFA
2
1
Transparent cap
with position
indicator
Numbers for
indicating the
direction of flow
Fig. 2: Installation
Other device versions
→Do not remove actuator unless this is a customer-specific
requirement.
→Procedure see “Devices with welded body”.
7.3 Installation
WARNING!
Risk of injury from improper assembly!
Assembly with unsuitable tools or non-observance of the tight-
ening torque is dangerous as the device may be damaged.
▶For installation use an open-end wrench, never a pipe wrench.
▶Observe the tightening torque (see “Tab. 5: Tightening torques
of valve body / nipples”).
Dirt trap for devices with authorization in accordance with DIN
EN 161
In accordance with DIN EN 161 „Automatic shut-off valves for gas
burners and gas appliances“ a dirt trap must be connected upstream
of the valve and prevent the insertion of a 1 mm plug gauge.
→If the authorisation also applies to stainless steel bodies, the same
type of dirt trap must be attached in front of the angle seat valve.
7.3.1 Installation of the valve body
Welded bodies
→Weld valve body in pipeline system.
Other body versions
→Connect body to pipeline.
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Installation
7.3.2 Install actuator (welded body)
Graphite seal
Fig. 3: Graphite seal
→Check the graphite seal and if required, replace it.
WARNING!
Danger if incorrect lubricants used!
Unsuitable lubricant may contaminate the medium. In oxygen
applications there is a risk of an explosion!
▶In specific applications, e.g. oxygen or analysis applications, use
appropriately authorised lubricants only.
→Grease nipple thread before re-installing the actuator (e.g. with
Klüber paste UH1 96-402 from Klüber).
NOTE!
Damage to the seat seal or the seat contour!
▶When installing the actuator, ensure that the valve is in open
position.
→Control function A pressurize the pilot air port 1 with compressed
air (5 bar): valve opens.
→Screw actuator into the valve body.
Observe tightening torque (see “Tab. 5”).
1
2
Pilot air port CFA, CFI
Air discharge connection CFB
Pilot air port CFB, CFI
Air discharge connection CFA
Fig. 4: Connections
Tightening torques of valve body / nipples
DN Tightening torque [Nm]
15 45 ±3
20 50 ±3
25 60 ±3
32 65 ±3
40
Tab. 5: Tightening torques of valve body / nipples
7.3.3 Install control
Description see Installation chapter in the operating instruc-
tions for the corresponding control.
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Installation
7.3.4 Rotating the actuator
The position of the connections can be aligned steplessly by rotating
the actuator through 360°.
NOTE!
Damage to the seat seal or the seat contour.
▶When rotating the actuator, ensure that the valve is in open
position.
Procedure:
→Clamp the valve body in a holding device
(applies only to valves which have not yet been installed).
→Control function A pressurize the pilot air port 1 with com-
pressed air (5 bar): valve opens.
→Counter on the flats of the nipple with a suitable open-end
wrench.
→Place suitable open-end wrench on the hexagon of the actuator.
WARNING!
Risk of injury from discharge of medium and pressure.
If the direction of rotation is wrong, the body interface may
become detached.
▶Rotate the actuator module in the specified direction only (see
“Fig. 5”).
→Rotate counter-clockwise (as seen from below) to bring the
actuator module into the required position.
Open-end wrench
Fig. 5: Rotating with open-end wrench
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Installation
7.4 Pneumatic connection
DANGER!
Risk of injury from high pressure!
▶Before loosening the lines and valves, turn off the pressure and
vent the lines.
WARNING!
Risk of injury from unsuitable connection hoses.
Hoses which cannot withstand the pressure and temperature
range may result in hazardous situations.
▶Use only hoses which are authorised for the indicated pressure
and temperature range.
▶Observe the data sheet specifications from the hose manufacturers.
For control function I – Danger if pilot pressure fails.
For control function I control and resetting occur pneumatically. If
the pressure fails, no defined position is reached.
▶To ensure a controlled restart, first pressurize the device with
pilot pressure, then switch on the medium.
7.4.1 Connection of the control medium
If the position of the pilot air port for installation of the hoses
is unfavorable, these can be aligned steplessly by rotating
the actuator through 360°.
The procedure is described in the chapter entitled “7.3.4
Rotating the actuator”.
Control functions A and B:
→Connect the control medium to the pilot air port 1 of the actuator.
Silencer
For the versions with a plug-in connection the silencer for reducing
the exhaust air noise is supplied loose.
→Plug the silencer into the free air discharge connection 2.
If used in an aggressive environment, we recommend con-
veying all free pneumatic connections into a neutral atmo-
sphere with the aid of a pneumatic hose.
Control function I:
→Connect the control medium to the pilot air port 1 and 2 of the
actuator (see “Fig. 6”)
Pressure on connection 1 opens the valve.
Pressure on connection 2 closes the valve.
1
2
Pilot air port CFA, CFI
Air discharge connection CFB
Pilot air port CFB, CFI
Air discharge connection CFA
Fig. 6: Pneumatic connection
Control air hose:
Pilot air port via a G 1/8 thread.
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Start-up
8 START-UP
8.1 Safety instructions
WARNING!
Risk of injury from improper operation!
Improper operation may result in injuries as well as damage to the
device and the area around it.
▶Before start-up, ensure that the operating personnel are familiar
with and completely understand the contents of the operating
instructions.
▶Observe the safety instructions and intended use.
▶Only adequately trained personnel may operate the equipment/
the device.
8.2 Pilot pressure
WARNING!
For control function I – Danger if pilot pressure fails!
For control function I control and resetting occur pneumatically. If
the pressure fails, no defined position is reached.
▶To ensure a controlled restart, first pressurize the device with
pilot pressure, then switch on the medium..
→Set the pilot pressure according to the type label specifications,
chapter “6 Technical data” and flow direction (chapter “8.3 Flow
direction”).
8.3 Flow direction
8.3.1 Angle seat valve
CFA/CFI CFB/CFI
Flow direction below the seat
(closing against the medium)
Flow direction above the seat
(closing with the medium)
CFA
Fig. 7: Flow direction below and above the seat
8.3.2 Globe valve
CFA CFB/CFI
Flow direction below the seat
(closing against the medium)
Flow direction above the seat
(closing with the medium)
CFA
Fig. 8: Flow direction below and above the seat
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Maintenance work
8.3.3 Flow direction above the seat
Control function A, CFA: closes by spring force against the medium
flow. Control function B, CFB: closes with the control pressure against
the medium flow. The medium pressure supports the opening of the
valve.
WARNING!
Risk of injury caused by the lines and device rupturing.
▶Use valves with flow direction above the seat for gaseous media
and steam only.
To ensure complete opening, the minimum pilot pressure
must be used.
8.3.4 Flow direction below the seat
Control function A, CFA: closes by spring force against the medium
flow. Control function B, CFB: closes with the control pressure against
the medium flow. The medium pressure supports the opening of the
valve.
WARNING!
Seat leaks caused by the minimum pilot pressure being too
low (on CFB and CFI) or the medium pressure being too high!
▶Observe the minimum control pressure and medium pressure
(see “6.4.2 Pressure ranges”).
9 MAINTENANCE WORK
→Complete a visual inspection of the equipment once a year. Shorter
maintenance intervals may be recommended depending on the
operating conditions.
9.1 Replacement parts
CAUTION!
Risk of injury and/or damage by the use of incorrect parts!
Incorrect accessories and unsuitable replacement parts may
cause injuries and damage the device and the surrounding area.
▶Use only original accessories and original replacement parts
from Bürkert.
Wearing parts: Seals and the swivel plate
→In the event of a leak, replace the relevant wear part.
The maintenance and repair instructions are available on the
Internet: www.burkert.com
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Removal
10 REMOVAL
DANGER!
Risk of injury from discharge of medium and pressure!
It is dangerous to remove a device which is under pressure due to
the sudden release of pressure or discharge of medium.
▶Before removing a device, switch off the pressure and vent the lines.
Procedure:
→Loosen the pneumatic connection.
→Remove the device.
11 PACKAGING, TRANSPORT,
STORAGE
NOTE!
Transport and storage damage!
▶Protect the device against moisture and dirt in shock-resistant
packaging during transportation and storage.
▶Permitted storage temperature: -20...+65°C.
Damage to the environment caused by device components
contaminated with media.
▶Ensure the device and packaging are disposed of in an environ-
mentally sound manner.
▶Observe applicable regulations on disposal and the
environment.
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Type 2060/2061

www.burkert.com