Burkert 2060 User manual

Quickstart
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Type 2060
INOX
2/2-way angle seat valve
2/2-Wege Schrägsitzventil
Vanne à siège incliné 2/2 voies

2
Quickstart
Type 2060 INOX
1 QUICKSTART ........................................................................ 2
2 CONTACT ADDRESSES ....................................................... 2
3 INTENDED USE .................................................................... 3
4 BASIC SAFETY INSTRUCTIONS.......................................... 3
5 TECHNICAL DATA................................................................. 4
6 INSTALLATION ...................................................................... 6
7 START-UP.............................................................................. 8
8 MAINTENANCE, CLEANING ................................................ 8
9 DISASSEMBLY...................................................................... 9
10 TRANSPORTATION, STORAGE, DISPOSAL........................ 9
1 QUICKSTART
The Quickstart contains important information.
▶Carefully read the Quickstart and follow the safety instructions.
▶The Quickstart must be available to each user.
▶The liability and warranty for the Type2060 INOX will be invali-
dated if the Quickstart instructions are not followed.
The Quickstart provides an exemplary description of the installation
and start-up of the device. The detailed description of the device can
be found in the operating instructions for Type2060 INOX online at:
country.burkert.com
2 CONTACT ADDRESSES
Bürkert Fluid Control Systems/Sales Center
Christian-Bürkert-Str.13–17
D-74653 Ingelngen, Germany
Tel. +49(0)7940-1091111/Fax +49(0)7940-1091448
E-mail: [email protected]
International
You can nd the international contact addresses on the Internet
at: www.burkert.com
Contact the Bürkert sales department with any questions.
Contents
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modications techniques.
©Bürkert WerkeGmbH&Co.KG, 2020
Operating Instructions 2009/00_EU-ML_00815368/Original DE
English

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Quickstart
Type 2060 INOX
2.1 Symbols
Warns of fatal or serious injuries:
DANGER!
Warns of an immediate danger!
WARNING!
Warns of a potentially hazardous situation!
Warns of moderate or minor injuries:
CAUTION!
Warns of a potential danger!
NOTE!
Warns of damage!
Important tips and recommendations.
→Designates a procedure which you must carry out.
3 INTENDED USE
The Type2060 INOX angle seat valve is designed to control the
ow of liquid and gaseous media.
•To use the device, observe the permitted application conditions.
•Only use the device when it is in perfect condition; always ensure
proper storage, transportation, installation and operation.
•In potentially explosive environments, the device must only be
used in accordance with the specications on the separate
Ex-type label. The additional information and safety instructions
relating to Ex areas enclosed with the device must be adhered
to when deploying the device.
•Devices without a separate Ex type label must not be used in the
potentially explosive atmosphere.
•Use the device only in conjunction with third-party devices and
components recommended or approved by Bürkert.
•Only use the device as intended.
4 BASIC SAFETY INSTRUCTIONS
Danger from high pressure.
▶Before loosening lines or valves, switch o the pressure and
bleed/drain the lines.
Danger due to electrical voltage.
▶Before reaching into the device or the system, switch o the
power supply and secure to prevent reactivation!
▶Observe the applicable accident prevention and safety regu-
lations for electrical devices!
Risk of crushing due to moving pneumatic port.
▶Do not touch the moving pneumatic port when opening and
closing the device.
▶Do not reach into the area directly above and below the pilot
air port.
Risk of pressure surge ow with ow direction above the seat.
▶Because of the risk of pressure surge, angle seat valves with the
ow direction above the seat must not be used for uid media.
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4
Quickstart
Type 2060 INOX
Risk of burns/re due to hot device surface if device operated
continuously!
▶Do not touch the device with your bare hands.
▶Keep the device away from highly ammable substances and
media.
Ensure the following the prevent injuries:
▶Secure the system/device against unintentional activation.
▶Feed only those media, which are listed in the chapter "Tech-
nical data" as ow media, into the medium ports.
▶Do not make any internal or external changes to the Type2060
INOX device.
▶Only trained technicians carry out installation and mainte-
nance work.
▶Following an interruption in the power supply, ensure that
the process is restarted in a controlled manner.
▶Do not use in areas susceptible to vibrations.
▶Do not mechanically load the device.
▶Observe general engineering standards and rules.
5 TECHNICAL DATA
5.1 Conformity
The angle seat valve Type2060 INOX conforms to the EU directives
as per the EUDeclaration of Conformity.
5.2 Standards
The applied standards as used to verify compliance with the
EUDirectives can be found in the EUtype examination certicate
and/or the EUDeclaration of Conformity.
5.3 General technical data
Control functions: A (CFA)/B (CFB)
CFA: Closed by spring force in rest position.
CFB: Opened by spring force in rest position.
For materials and ports: see data sheet
Installation position: any, preferably actuator facing up
5.4 Inscription on the type label
Flow direction
Seal material
Flow
coecient
Control function (CF)
Type
Permitted ambient temperature
For derating, please refer to the
operating instructions,
Identication number of device
Manufacture code
CE marking (if applicable)
Permissible medium pressure, permissible
pilot pressure
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5
Quickstart
Type 2060 INOX
5.5 Operating conditions
5.5.1 Permitted temperatures
Ambient temperature: 0°C...+60°C
Medium temperature: 0°C...+200°C
The angle seat valve is autoclavable.
The pilot air port must be removed for this.
Derating pressure and temperature ranges
Usage limits of the armature (derating medium pressure)
Temperature Medium pressure
150°C 14.8bar
200°C 13.7bar
Tab. 1: Derating the medium pressure as per ASMEB16.5/
ASMEB16.34Cl.150
Temperature Medium pressure
–10...+50 °C 14bar
100°C 14bar
150°C 13.4bar
200°C 12.4bar
Tab. 2: Derating the medium pressure as per JISB222010K
0 20 40 60 80 100 120 140 160 180 200
50
60
140
130
120
110
100
90
80
70
Ambient temperature [°C]
Medium temperature [°C]
Fig. 1: Derating VA actuator INOX ANTG32
5.5.2 Pressure ranges
WARNING!
Risk of medium leak and bursting.
Exceeding the permissible medium or pilot pressure can
cause a leak and bursting of the lines or device. With control
functionB, too little pilot pressure can cause a leak.
▶Do not exceed the medium pressure and pilot pressure.
▶With control function B, adhere to the minimum pilot pres-
sure of 4bar.
The following product-specic pressure information is provided
on the type label. Pilot pressure for control functionB: 4bar
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6
Installation
Type 2060 INOX
5.5.3 Media
WARNING!
Risk of injury due to burst lines caused by a pressure surge.
If the valve with ow direction above the seat is used for liquid
media, a pressure surge can cause the lines and device to
burst.
▶Do not use valves with ow direction above the seat for
liquid media.
Control medium: neutral gases, air
Flow media: Water, alcohols, oils, fuels, hydraulic uids, saline
solutions, lyes, organic solvents, vapour, air, neutral gases.
6 INSTALLATION
DANGER!
Risk of injury from high pressure in the system.
▶Before loosening lines or valves, switch o the pressure and
bleed/drain the lines.
WARNING!
Risk of injury due to improper installation!
▶Installation may be carried out by authorised technicians
only and with the appropriate tools!
Risk of injury due to unintentional activation of the system
and uncontrolled restart!
▶Secure the system against unintentional activation.
▶Following installation, ensure a controlled restart.
Risk of crushing due to moving pneumatic port!
▶Do not touch the moving pneumatic port when opening and
closing the device.
▶Do not reach into the area directly above and below the pilot
air port.
6.1 Preparatory work
→Ensure that (de-energized) pipelines are aligned before con-
necting the valve.
→Clear impurities from pipelines (seal material, metal chips,
etc.).
Devices with welded connection:
Remove the actuator from the valve body:
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7
Installation
Type 2060 INOX
→Clamp valve body into a collet.
NOTE!
Damage to the seat seal or seat contour!
→With control functionA, open valve: Pressurize lower pilot
air port with compressed air (5bar).
→Place a suitable open-end wrench on the wrench at of the
nipple.
→Unscrew actuator from the valve body.
Devices with socket connection:
→Only uninstall the actuator if required by the customer.
6.2 Installation
6.2.1 Install valve body into pipeline
For welded connections:
→Weld or bond valve body in pipeline system.
→Check graphite seal and replace if required.
Graphite seal
For other device variants:
→Connect valve body to pipeline.
6.2.2 Installing actuator on valve body
DANGER!
Risk of explosion due to incorrect lubricants!
Unsuitable lubricant may contaminate the medium. There is a
risk of explosion in oxygen applications.
▶For specic applications, e.g. oxygen or analysis applica-
tions, use approved lubricants only.
WARNING!
Risk of injury due to damaged devices!
Using the wrong tool and too much tightening torque can
damage the device during installation.
▶Use an open-end wrench when installing the actuator, never
a pipe wrench.
▶Observe the tightening torque (40±3Nm)
→Before re-installation, grease the pipe thread of the actuator
(e.g. using Klüberpaste UH196-402 from Klüber).
→For control functionA: Apply compressed air to the pilot air
port (5.5bar) so that the swivel plate lifts up from the valve seat
and is not damaged during the screw-in process.
→Screw actuator into the valve body.
Observe the tightening torque (40±3Nm)!
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8
Start-up
Type 2060 INOX
6.3 Pneumatic connection
WARNING!
Risk of injury due to unsuitable connection hoses!
Hoses that cannot withstand the pressure and temperature
range can cause hazardous situations.
▶Only use hoses that are permitted for the specied pressure
and temperature range.
▶Note the data sheet information from the hose
manufacturers.
6.3.1 Pilot air ports
The 45° elbow connection, available separately, is
recommended as a pilot air port!
The free-moving hose length for this should be
at least 250mm. A shorter hose length reduces
the durability and function of the plug-in coupling!
Order no.903383
When using a straight pilot air port, the free-
moving hose length should be at least 400mm.
A shorter hose length reduces the durability and
function of the plug-in coupling!
Risk of crushing!
▶Because of the risk of crushing, a
90° pilot air port must not be used!
7 START-UP
WARNING!
Risk of injury due to improper operation!
▶Before start-up, ensure that the operating personnel are
aware of and have completely understood the contents of
the operating instructions.
▶The safety instructions and the intended use must be
observed.
▶Only adequately trained personnel may start up the system/
device.
Observe the type label information as well as the pressure
and temperature values in chapter “5 Technical data”.
8 MAINTENANCE, CLEANING
→Perform a visual inspection of the device once per year. Shorter
maintenance intervals are recommended depending on the
usage conditions.
Wearing parts: Swivel plate and graphite seal.
→If leaks occur, replace the respective wearing part.
For a description, refer to the main instructions online.
8.1 Cleaning
Commercially available cleaning agents can be used to clean the
device surface.
NOTE!
Before cleaning, check that the cleaning agents are compatible
with body materials and seals.
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9
Disassembly
Type 2060 INOX
9 DISASSEMBLY
DANGER!
Risk of injury from discharge of pressure and escaping medium!
Dismantling a device which is under pressure is hazardous due to
a sudden discharge of pressure or escaping medium.
▶Before cleaning, shut o the pressure and vent all lines.
Procedure:
→Disconnect the pneumatic connection.
→Disassemble the device.
10 TRANSPORTATION, STORAGE,
DISPOSAL
NOTE!
Damage from transport and storage!
•Protect the device against moisture and dirt in shock-
resistant packaging during transportation and storage.
•Permitted storage temperature: –20...+65°C.
Damage to the environment caused by device parts con-
taminated with media.
•Dispose of the device and packaging in an environmentally
friendly manner!
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10
Der Quickstart
Typ 2060 INOX
1 DER QUICKSTART.............................................................. 10
2 KONTAKTADRESSEN ......................................................... 10
3 BESTIMMUNGSGEMÄSSER GEBRAUCH......................... 11
4 GRUNDLEGENDE SICHERHEITSHINWEISE..................... 11
5 TECHNISCHE DATEN ......................................................... 12
6 MONTAGE ........................................................................... 15
7 INBETRIEBNAHME............................................................. 17
8 WARTUNG, REINIGUNG .................................................... 17
9 DEMONTAGE ...................................................................... 17
10 TRANSPORT LAGERUNG, ENTSORGUNG....................... 17
1 DER QUICKSTART
Der Quickstart enthält wichtige Informationen.
▶Quickstart sorgfältig lesen und Hinweise zur Sicherheit
beachten.
▶Quickstart muss jedem Benutzer zur Verfügung stehen.
▶Die Haftung und Gewährleistung für Typ 2060 INOX entfällt,
wenn die Anweisungen des Quickstarts nicht beachtet werden.
Der Quickstart erläutert beispielhaft die Montage und Inbetriebnahme
des Geräts. Die ausführliche Beschreibung des Geräts nden Sie in
der Bedienungsanleitung für den Typ 2060 INOX im Internet unter:
country.burkert.com
2 KONTAKTADRESSEN
Bürkert Fluid Control Systems / Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelngen
Tel. + 49 (0) 7940 - 10 91 111 / Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]
International
Die Kontaktadressen nden Sie im Internet unter:
www.burkert.com
Bei Fragen Ihre Bürkert-Vertriebsniederlassung kontaktieren.
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