Burkert 8640 User manual

Type 8640
Modular Electrical Valve Block
Modularer, elektrischer Ventilblock
Bloc modulaire de vannes électriques
Operating Instructions
Bedienungsanleitung
Instructions de Service

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous resérve de modification techniques.
© 2000 Bürkert Werke GmbH & Co. KG
Operating Instructions 0507/16_EU-EN_00800665

8640 - 1
CONTENTS
Contents of the
Overall Operating Instruction for the
Modular Electrical Valve Block Type 8640
GENERAL INSTRUCTIONS .............................................................................................................................................................................................. 5
Symbols used .................................................................................................................................................................................................................................. 6
General safety instructions........................................................................................................................................................................................... 6
Warranty Conditions .............................................................................................................................................................................................................. 7
GENERAL TECHNICAL DATA...................................................................................................................................................................................... 9
Technical Data.............................................................................................................................................................................................................................. 10
Modular Concept - System Assembly......................................................................................................................................................... 12
ASSEMBLY, INSTALLATION , EXTENSIONS ................................................................................................................................... 13
General notes ............................................................................................................................................................................................................................... 14
Assembly .......................................................................................................................................................................................................................................... 14
Installation ........................................................................................................................................................................................................................................ 14
Extensions....................................................................................................................................................................................................................................... 14
MODULES FOR CONVENTIONAL CONNECTION TECHNICES ....................................................................... 15
Mainfold connection module ..................................................................................................................................................................................... 16
Multipole circuit valve outputs ................................................................................................................................................................................ 16
Multipol circuit with transducer inputs (proximity sensors)............................................................................................... 17
Multipol circuit with industrial connector...................................................................................................................................................... 19
FIELD BUS MODULE PROFIBUS-DP .......................................................................................................................................................... 21
General view................................................................................................................................................................................................................................. 22
Power supply................................................................................................................................................................................................................................ 22
Field bus connection .......................................................................................................................................................................................................... 23
LED status display ............................................................................................................................................................................................................... 23
Setting the DIP switches............................................................................................................................................................................................... 25
Terminal resistance .............................................................................................................................................................................................................. 29
PROFIBUS-DP........................................................................................................................................................................................................................... 30

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CONTENTS
FIELD BUS MODULE PROFIBUS DP / V1 ............................................................................................................................................. 57
PROFIBUS DP/V1, IP 20............................................................................................................................................................................................ 58
General overview IP 20................................................................................................................................................................................ 58
Power supply IP 20 ............................................................................................................................................................................................ 58
Field bus connection IP 20 ....................................................................................................................................................................... 59
PROFIBUS DP/V1, IP 65............................................................................................................................................................................................ 60
General overview IP 65................................................................................................................................................................................ 60
Power supply IP 65 ............................................................................................................................................................................................ 60
Field bus connection IP 65 ....................................................................................................................................................................... 61
DIP switches ................................................................................................................................................................................................................................ 61
LED Status Display ............................................................................................................................................................................................................... 62
PROFIBUS DP ......................................................................................................................................................................................................................... 64
Input modes ................................................................................................................................................................................................................................... 85
FIELD BUS MODULE INTERBUS-S ................................................................................................................................................................ 89
General view................................................................................................................................................................................................................................. 90
Power supply................................................................................................................................................................................................................................ 90
Field bus connection .......................................................................................................................................................................................................... 91
LED Status Display ............................................................................................................................................................................................................... 91
Setting the DIP switches............................................................................................................................................................................................... 92
FIELD BUS MODULE DEVICENET..................................................................................................................................................................... 97
DeviceNet, IP 20....................................................................................................................................................................................................................... 98
General overview IP 20................................................................................................................................................................................ 98
Power supply IP 20 ............................................................................................................................................................................................ 98
Field bus connection IP 20 ....................................................................................................................................................................... 99
Termination IP 20 .................................................................................................................................................................................................. 99
DeviceNet, IP 65................................................................................................................................................................................................................... 100
General overview IP 65............................................................................................................................................................................ 100
Power supply IP 65 ........................................................................................................................................................................................ 100
Field bus connection IP 65 ................................................................................................................................................................... 101
Termination IP 65 .............................................................................................................................................................................................. 101
Setting the DIP switches........................................................................................................................................................................................... 102
LED Status Display ........................................................................................................................................................................................................... 103
Explanation of terms ....................................................................................................................................................................................................... 104

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CONTENTS
Technical data ........................................................................................................................................................................................................................... 105
Overview of application objects ......................................................................................................................................................................... 105
Configuration .............................................................................................................................................................................................................................. 106
Configuration of the process data ............................................................................................................................................... 106
Configuring the safety position of solenoid valves in case of bus errors ................................. 106
Input modes ................................................................................................................................................................................................................................. 107
Input filter ..................................................................................................................................................................................................................... 108
FIELD BUS MODULE SELECAN ..................................................................................................................................................................... 109
General view............................................................................................................................................................................................................................. 110
Power supply............................................................................................................................................................................................................................ 110
Field bus connection ...................................................................................................................................................................................................... 111
LED Status Display ......................................................................................................................................................................................................... 111
Setting the DIP switches........................................................................................................................................................................................... 112
Terminal resistance .......................................................................................................................................................................................................... 115
FIELD BUS MODULE CANOPEN .................................................................................................................................................................... 117
CANopen, IP 20 ....................................................................................................................................................................................................................... 118
General overview IP 20............................................................................................................................................................................ 118
Power supply IP 20 ........................................................................................................................................................................................ 118
Field bus connection IP 20 ................................................................................................................................................................... 119
Termination IP 20 .............................................................................................................................................................................................. 119
CANopen, IP 65 ..................................................................................................................................................................................................................... 120
General overview IP 65............................................................................................................................................................................ 120
Power supply IP 65 ........................................................................................................................................................................................ 120
Field bus connection IP 65 ................................................................................................................................................................... 121
Termination IP 65 .............................................................................................................................................................................................. 121
Setting the DIP switches........................................................................................................................................................................................... 122
LED Status Display ........................................................................................................................................................................................................... 123
Extended description of the field bus node „CANopen“ .................................................................................................... 125
Object overview ................................................................................................................................................................................................................... 126
Input filter ....................................................................................................................................................................................................................................... 130
Input modes ............................................................................................................................................................................................................................... 131
Outputs ............................................................................................................................................................................................................................................ 132
Example for commissioning .................................................................................................................................................................................. 133

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CONTENTS
FIELD BUS MODULE AS INTERFACE ................................................................................................................................................... 135
Field bus module AS interface for 4 outputs ...................................................................................................................................... 136
Field bus module AS interface for 8 valves and 8 inputs................................................................................................... 139
Field bus module AS interface for 8 valves ...................................................................................................................................... 143
Field bus module AS interface for 4 valves and 4 inputs................................................................................................... 146
INPUT EXPANSION MODULE FOR TRANSDUCERS (PROXIMITY SENSOR) ...................... 151
Extension module, inputs ........................................................................................................................................................................................... 152
Minimum current rating of the power supply .................................................................................................................................... 152
EME-32 (norrow module) ........................................................................................................................................................................................... 153
INTERNAL BUS EXTENSION ................................................................................................................................................................................ 155
Remote I/O Interface Connection Module (RIO Interface) ............................................................................................ 156
Expansion module connection (RIO-VA)............................................................................................................................................... 157
RIO-VA (narrow bus head) ...................................................................................................................................................................................... 163
Input/Output modules .................................................................................................................................................................................................... 169
ELECTRICAL BASE MODULE OUTPUT .............................................................................................................................................. 177
Manifold connection......................................................................................................................................................................................................... 178
Valve outputs ........................................................................................................................................................................................................................... 179
Valve outputs with Manual / Automatic change-over ............................................................................................................ 180
Valve outputs with external control .............................................................................................................................................................. 182
ELECTRICAL BASE MODULE INPUT .................................................................................................................................................... 183
Terminal inputs for transducers (proximity switches)........................................................................................................... 184
Plug inputs (MS round plug) for transducers (proximity switches) .................................................................... 185

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GENERAL INSTRUCTIONS
GENERAL
INSTRUCTIONS
Symbols used................................................................................................................................................................................................................................. 6
General safety instructions............................................................................................................................................................................................ 6
Warranty Conditions .............................................................................................................................................................................................................. 7

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GENERAL INSTRUCTIONS
Symbols used
ATTENTION!
Indicates information which must be followed. Failure to do this could endanger your
health or the functionality of the device.
NOTE
Indicates important additional information, tips and recommendations.
To ensure that the device functions correctly, and will have a long service life, please comply with the
information in these operating Instructions, as well as the application conditions and additional data
given in the Type 8640 data sheet.
• When planning the application of the device, and during its operation, observe the general technical
rules!
• Work on the device should only be carried out by specialist staff using the correct tools!
• Observe the relevant accident prevention and safety regulations applicable for electrical equipment
throughout the operation, maintenance and repair of the device!
• Always switch off the voltage supply before working on the system!
• Take suitable measures to prevent unintentional operation or impermissible impairment!
• If these instructions are ignored, no liability will be accepted from our side, and the guarantee on the
device and on accessories will become invalid!
If there are discrepancies, please contact immediately our customer service:
Bürkert Fluid Control Systems, Service Department
Chr.-Bürkert-Str. 13-17, D-76453 Ingelfingen
Tel.: [phone]
Fax: [phone]
eMail: [e-mail]
General safety instructions
In these Operating Instructions, the following symbols are used:
Indicates a working step that you have to carry on

8640 - 7
GENERAL INSTRUCTIONS
Warranty conditions
This document contains no warranty statements. In this connection we refer to our general sales and
business conditions. A prerequisite for validity of the warranty is use of the device as intended with
observance of the specified conditions of use
The warranty covers only faultless condition of the TopControl and the attached valve
with pneumatic actuation. No liability will be accepted for consequential damage of any
kind that may arise from failure or malfunctioning of the device. Scope of delivery.
ATTENTION!

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GENERAL INSTRUCTIONS

8640 - 9
GENERAL TECHNICAL DATA
GENERAL
TECHNICAL DATA
Technical Data ............................................................................................................................................................................................................................. 10
Modular Concept - System Assembly........................................................................................................................................................... 12

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GENERAL TECHNICAL DATA
NOTE
The valve battery meets the requirements of the EMC Law:
Immunity to interference EN 50082-2
Interference radiation EN 50081-2
Technical Data
Mounting
dimension 11 mm 16,5 mm 19 mm 33 mm
Function C (3/2-Way) C/D (3/2-Way) C/D (3/2-Way) C/D (3/2-Way)
Type 5470
C/D (3/2-Way)
Valve Type 6510 Type 6524 Type 6526 Type 6516
Function H (5/2-Way) H(5/2-Way) H(5/2-Way) G(4/2-Way) H(5/2-Way)
Valve Type 6511 Type 6525 Type 6527 Type 5470 Type 6517
Flow 130 I/min 300 I/min 700 I/min 300 I/min 1300 I/min
Pressure range 2.5 ... 7 bar 2.5 ... 7 bar 2 ... 10 bar 2 ... 8 bar 2 ... 8 bar
Power 1 W 1 W 1 W 2 W 1 W 2 W 1 W 2 W
Current
before/after
power reduction
42/25 mA 42/25 mA 42/33
mA
81/48
mA
42/-
mA
84/-
mA
42/-
mA 84/-
mA
Valve positions* max. 24 max. 24 max. 24 max. 24 max. 24
Transducers* max. 32 max. 32 max. 32 max. 32 max. 32
Electrical
modules 6, 9, 12 6, 9, 12 4, 6, 8 2, 5, 6 2, 4
Pneumatic
modules 2, 3, 12 2, 8 2, 4 2, 3 2, 3
Protection IP 40 IP 40 IP 40 IP 65 IP 65
class IP 20 IP 20 IP 20 IP 20 IP 20
Ambient
temperature 0 ... + 50 °C
Storage
temperature - 20 ... + 60 °C
Nominal
operation Continuous operation (100 % ED)
Operating
voltage* 24 V / DC ± 10 %; Residual ripple at field bus interface 1 Vss
Protection class 3 to VDE 0580

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GENERAL TECHNICAL DATA
Power
consumption* The power consumption is dependent on the type of electrical connection
technology connection technology:
1. For the manifold connection (parallel connection technique) and Multipol
interface, the power consumption depends on the type of valve used, but is.
however, limited to a total current of max. 3 A. With Multipol together with
transducers, an additional summed current also occurs, which must also not
exceed 3 A.
2. For the field bus interface, the total current is calculated according to the formula
Icomplete = Ibasic + (n x lvalve) + (m x ltransducer)
Ibasic basic current depending on the field bus
PROFIBUS-DP 200 mA
INTERBUS-S 300 mA
DeviceNet 200 mA
Selecan 200 mA
CANopen 200 mA
n: number of valves
m: number of transducers
Ivalve rated current of the valve type
Itransducer power consumption of transducer;
(m x Itransducer) = max. 650 mA
* For the field bus AS interface, the technical data in Section Field bus module AS interface are
applicable
ATTENTION!
Always use low safety voltages according to protection class
3 VDE 0580!

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GENERAL TECHNICAL DATA
Modular Concept - System Assembly
Figure: Example of a Type 8640 valve battery configuration
The valve battery is specifically designed for the customer. For optimal adaptation to the tasks,a large
selection of electrical and hydraulic components are available. Fig. 1 shows the structure of a valve
battery. The individual components are described in the following chapters.
Multipole connection
with repeater inputs
Closing module
Multipole connection
valve outputs
Common
connection
module
Closing module
Basic electric module for repeater
inputs (initiators) in different
protection class versions
Extension module for repeater
inputs (initiators) in connection
with field bus
Closing module
Pneumatic
closing module
Basic electric module for
various valve types with
different options
Various valve types
Electrical connection technique
• Common connection
• Multipole
• Field bus
Pneumatic
connector module
closing module
Basic pneumatic module
Extension module for repeater
inputs (initiators) in connection
with field bus (narrow module)
Field bus head
Remote I/O Interface
closing module
Closing module

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ASSEMBLY, INSTALLATION AND EXTENSIONS
ASSEMBLY
INSTALLATION
EXTENSIONS
General notes ............................................................................................................................................................................................................................. 14
Assembly .......................................................................................................................................................................................................................................... 14
Installation .......................................................................................................................................................................................................................................... 14
Extensions....................................................................................................................................................................................................................................... 14

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ASSEMBLY, INSTALLATION AND EXTENSIONS
• Work on the device should only be carried out by specialist staff using the correct tools!
• Always switch off the supply voltage before carrying out repair work!
• When carrying out overhaul work, ensure that safe separation and media blocking equipment are
available.
• Faults can result from soiling, short-circuits and loss of electrical power.
• When faults occur, check line connections, voltages and the operational pressure.
• Following an interruption, ensure that a defined and controlled restart of the system takes place
according to the instructions.
General notes
Assembly
Installation
• The valve battery is assembled in our factory.
• Extensions to the valve battery are possible, but must only be implemented by trained personnel.
• When installing the valve battery, take the protection class into consideration.Where necessary, the
valve battery must be installed in a control cabinet.
• Never in any circumstances secure the valve battery to the electrical base module! The standard rails of
the pneumatic base module or the fixation holes of the pneumatic connection module are provided for
this fixation.
• To guarantee the electro-magnetic compatibility (EMC), the TE connection (technical earth) must be
connected to the earth potential using a cable that is a short as possible (max. length 30 cm).
Extensions
• When carrying out extensions and when operating the valve battery, ensure that the maximum
permissible power input of the inputs and outputs are not exceeded (see Chapter :Technical Data)!

8640 - 15
MODULES FOR CONVENTIONAL CONNECTION TECHNICS
MODULES FOR
CONVENTIONAL
CONNECTION
TECHNICS
Manifold connection module ..................................................................................................................................................................................... 16
Multipol circuit valve outputs .................................................................................................................................................................................... 16
Multipol circuit with transducer inputs (proximity sensors)............................................................................................... 17
Multipol circuit with industrial connector...................................................................................................................................................... 19

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MODULES FOR CONVENTIONAL CONNECTION TECHNICS
Manifold connection module
Allocation plan
- Ground
Functional earth
The manifold connection is used as the central connection to ground and the functional earth.
Fig.: Manifold connection module for valve outputs
Multipol circuit valve outputs
Pin 1 Valve 1
Pin 2 Valve 2
Pin 3 Valve 3
Pin 4 Valve 4
Pin 5 Valve 5
Pin 6 Valve 6
Pin 7 Valve 7
Pin 8 Valve 8
Pin 9 Valve 9
Pin 10 Valve 10
Pin 11 Valve 11
Pin 12 Valve 12
Pin 13 Valve 13
Pin 14 Valve 14
Pin 15 Valve 15
Pin 16 Valve 16
Pin 17 Valve 17
Pin 18 Valve 18
Pin 19 Valve 19
Pin 20 Valve 20
Pin 21 Valve 21
Pin 22 Valve 22
Pin 23 Valve 23
Pin 24 Valve 24
Pin 25 Ground
Fig: Multipol module for D-SUB IP 65 valve outputs and pin allocation of the plug

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MODULES FOR CONVENTIONAL CONNECTION TECHNICS
D-SUB connector 25pole IP 65 5 m cable Id. No. 917 494 H
D-SUB connector 25pole IP 65 10 m cable
Accessories
Colour codes for D-SUB cables
The wires are soldered 1:1 to the D-SUB connector, i.e., Wire 1 ws to Pin 1 D-SUB, and so on.
PIN/wire Wirecolour Code PIN/wire Wirecolour Code
1 white ws 14 brown/green brgn
2 brown br 15 white/yellow wsge
3 green gn 16 yellow/brown gebr
4 yellow ge 17 white/grey wsgr
5 grey gr 18 grey/brown grbr
6 rose rs 19 white/rose wsrs
7 blue bl 20 rose/brown rsbr
8 red rt 21 white/blue wsbl
9 black sw 22 brown/blue brbl
10 violet vi 23 white/red wsrt
11 grey/rose grrs 24 brown/red brrt
12 red/blue rtbl 25 white/black wssw
13 white/green wsgn
Pin 1 Input 1
Pin 2 Input 2
Pin 3 Input 3
Pin 4 Input 4
Pin 5 Input 5
Pin 6 Input 6
Pin 7 Input 7
Pin 8 Input 8
Pin 9 Input 9
Pin 10 Input 10
Pin 11 Input 11
Pin 12 Input 12
Pin 13 Input 13
Pin 14 Input 14
Pin 15 Input 15
Pin 16 Input 16
Pin 17 Input 17
Pin 18 Input 18
Pin 19 Input 19
Multipol circuit with transducer inputs (proximity sensors)
Fig.: Multipol module for D-SUB IP 65 transducer inputs and pin allocation of the plug
Pin 20 Input 20
Pin 21 Input 21
Pin 22 Input 22
Pin 23 Input 23
Pin 24 Input 24
Pin 25 Input 25
Pin 26 Input 26
Pin 27 Input 27
Pin 28 Input 28
Pin 29 Input 29
Pin 30 Input 30
Pin 31 Input 31
Pin 32 Input 32
: :
Pin 43 24V
Pin 44 Ground

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MODULES FOR CONVENTIONAL CONNECTION TECHNICS
Asseccories
D-SUB connector 44pole IP 65 5 m cable Id. No. 917 496 B
D-SUB connector 44pole IP 65 10 m cable Id. No. 917 497 C
Colour codes for D-SUB cables
The wires are soldered 1:1 to the D-SUB connector, i.e., Wire 1 ws to Pin 1 D-SUB, and so on.
PIN/wire Wirecolour Code PIN/wire Wirecolour Code
1 white ws 23 white/red wsrt
2 brown br 24 brown/red brrt
3 green gn 25 white/black wssw
4 yellow ge 26 brown/black brsw
5 grey gr 27 grey/green grgn
6 rose rs 28 yellow/grey gegr
7 blue bl 29 rose/green rsgn
8 red rt 30 yellow/rose gers
9 black sw 31 green/blue gnbl
10 violet vi 32 yellow/blue gebl
11 grey/rose grrs 33 green/red gnrt
12 red/blue rtbl 34 yellow/red gert
13 white/green wsgn 35 green/black gnsw
14 brown/green brgn 36 yellow/black gesw
15 white/yellow wsge 37 grey/blue grbl
16 yellow/brown gebr 38 rose/blue rsbl
17 white/grey wsgr 39 grey/red grrt
18 grey/brown grbr 40 rose/red rsrt
19 white/rose wsrs 41 grey/black grsw
20 rose/brown rsbr 42 rose/black rssw
21 white/blue wsbl 43 blue/black blsw
22 brown/blue brbl 44 red/black rtsw