Burkert EPS 22 ATEX 1 136 X User manual

Operating Instructions
EPS 22 ATEX 1 136 X, IECEx EPS 22.0018X / UL E504714
Solenoid coil Type AC19
with cable plug Type 2509 or Type 2513
Device with II 3G/D Ex approval
and Hazardous Locations Zone 2/22 and Class I, II, III Div 2 Listing

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2022
Operating Instructions 2209/00_EU-ML_00815423 / Original DE

3
1 OPERATING INSTRUCTIONS............................................... 4
1.1 Terms and abbreviations ............................................. 4
1.2 Symbols....................................................................... 4
2 INTENDED USE .................................................................... 5
2.1 Ex approval.................................................................. 5
2.2 UL approval ................................................................. 6
2.3 Applied Standards for Hazardous Locations
Zone 2/22 and Class I, II, III Div. 2 Listing ................... 6
3 BASIC SAFETY INSTRUCTIONS.......................................... 7
4 GENERAL NOTES ................................................................. 9
4.1 Contact addresses ...................................................... 9
4.2 Warranty ...................................................................... 9
4.3 Information on the Internet.......................................... 9
5 OPERATIONAL CONDITIONS OF THE DEVICES ................ 9
5.1 Special conditions ....................................................... 9
5.2 Operating conditions ................................................. 10
5.3 Operating temperature range .................................... 10
6 TECHNICAL DATA............................................................... 11
6.1 Safety instructions..................................................... 11
6.2 Standards and directives........................................... 11
6.3 Type label for Ex area ................................................ 12
6.4 Type label for the USA/CA Hazardous Locations
area............................................................................ 13
6.5 Electrical data for solenoids ...................................... 14
7 INSTALLATION AND DISASSEMBLY.................................. 14
7.1 Installing the cable plug............................................. 15
7.2 Electrical connection ................................................. 15
7.3 Disassembly .............................................................. 16
8 START-UP............................................................................ 16
9 MAINTENANCE, REPAIRS, TROUBLESHOOTING............ 17
9.1 Maintenance.............................................................. 17
9.2 Repair ........................................................................ 17
9.3 Troubleshooting......................................................... 17
10 TRANSPORT, STORAGE, PACKAGING ............................. 17
Contents
Type AC19, II 3G/D Ex
English

4
Operating instructions
1 OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device.
Keep these instructions in a location which is easily accessible to
every user, and make them available to every new owner of the
device.
Important safety information!
▶Carefully read these instructions.
▶Above all, observe the safety instructions, intended use and
operating conditions.
▶People who work on the device must read and understand
these instructions.
1.1 Terms and abbreviations
The terms and abbreviations in these instructions represent the
following denitions:
Device/system Type AC19 solenoid in connection with Type
2509 or Type 2513 cable plug
Ex area Potentially explosive atmosphere
Ex approval Approval for potentially explosive atmosphere
Hazardous
Locations
Explosion protection area USA/CA
1.2 Symbols
The following symbols are used in these instructions.
DANGER!
Warns of an immediate danger.
▶Failure to observe these instructions will result in death or
serious injuries.
WARNING!
Warns of a potentially hazardous situation.
▶Failure to observe these instructions may result in serious
injuries or death.
CAUTION!
Warns of a potential danger.
▶Failure to observe these instructions may result in moderate
or minor injuries.
NOTE!
Warns of damage!
Important tips and recommendations.
Refers to information in these operating instructions or in
other documentation.
▶Highlights instructions to avoid a danger.
→Highlights a procedure which you must carry out.
Type AC19, II 3G/D Ex
English

5
Intended use
2 INTENDED USE
Improper use of the Type AC19 solenoid may be dangerous
to people, nearby equipment and the environment.
The TypeAC19 solenoid is used to operate valves that
control gaseous or liquid media.
▶A valve operated with the Type AC19 solenoid is to be used
exclusively with the permissible media specied in the data
sheet and for use in explosion group IIC, category 3G and/or
explosion group IIIC, category 3D and temperature class T3
(see details on the type label for the ex area).
▶The solenoid may only be used for the applications specied
in chapter „5 Operational conditions of the devices“ and in
connection with the Type 2509 or Type 2513 cable plugs
available from Bürkert.
Variants with UL listing are only authorised for Type 2509
cable plugs.
▶Prerequisites for safe and trouble-free operation of the
device are proper transport, storage and installation as well
as careful operation and maintenance. Any other or addi-
tional use is not considered part of the intended use. Bürkert
will not be liable for any damage resulting from this. The user
alone bears the risk.
▶Only use the device as intended.
2.1 Ex approval
The explosion protect approval is only valid if you use the modules
and components authorised by Bürkert as described in these oper-
ating instructions. The Type AC19 solenoid with Type 2509 or Type
2513 cable plug may be used only in combination with the additional
components approved by Bürkert, otherwise the explosion pro-
tection approval is terminated. In the event of unauthorised changes
to the device, modules or components, the explosion protection
approval is also void. The EU type approval test certicate and the
following IECEx certicates have been issued by:
Bureau Veritas
Consumer Products Services Germany GmbH
Businesspark A96
86842 Türkheim
Type AC19 solenoid with Type
2509 or Type 2513 cable plug
EPS 22 ATEX 1 136 X
II 3G Ex ec IIC T3 Gc
II 3D Ex tc IIIC T200°C Dc
IECEX EPS 22.0018X
Ex ec IIC T3 Gc
Ex tc IIIC T200°C Dc
Production will be audited by:
CE 102
PTB (Physikalisch Technische Bundesanstalt - German
Federal Metrology Institute)
Bundesallee 100
38116 Braunschweig, Germany
You can nd the EU type approval test certicate online at:
country.burkert.com
Type AC19, II 3G/D Ex
English

6
Intended use
2.2 UL approval
The UL approval is only valid if you use the modules and com-
ponents authorised by Bürkert as described in these operating
instructions. The Type AC19 solenoid with Type 2509 cable plug
may be used only in combination with the additional compo-
nents approved by Bürkert, otherwise the UL approval will be
terminated. In the event of unauthorised changes to the device,
modules or components, the UL approval is also void.
The UL certicate was issued by:
UL LLC 333 Pngsten Road Northbrook IL 60062-2096 USA
Type AC19 solenoid with Type
2509 cable plug
E504714
Production will be audited by:
UL LLC 333 Pngsten Road Northbrook IL 60062-2096 USA
2.3 Applied Standards for Hazardous
Locations Zone 2/22 and Class I, II,
III Div. 2 Listing
USL - U.S. Listed certication in accordance with UL 429
and
UL 60079-0 EXPLOSIVE ATMOSPHERES
- PART 0: EQUIPMENT -
GENERAL REQUIREMENTS
Edition 7 -
Revision Date
04/15/2020
UL 60079-7 STANDARD FOR EXPLOSIVE
ATMOSPHERES - PART 7:
EQUIPMENT PROTECTION BY
INCREASED SAFETY ‘’E’’
Edition 5 -
Revision Date
2017/04/21
UL 60079-31 EXPLOSIVE ATMOSPHERES -
PART 31: EQUIPMENT DUST
IGNITION PROTECTION BY
ENCLOSURE “T”
Edition 2 -
Issue Date
2015/06/12
Type AC19, II 3G/D Ex
English

7
Basic safety instructions
CNL - Canada Listed certication in accordance with CSA C22.2
NO. 139 and
CSA C22.2
No 60079-0
EXPLOSIVE ATMOSPHERES
- PART 0: EQUIPMENT -
GENERAL REQUIREMENTS
Edition 4 –
Issue Date
02/2019
CSA C22.2
No 60079-7
STANDARD FOR EXPLOSIVE
ATMOSPHERES - PART 7:
EQUIPMENT PROTECTION BY
INCREASED SAFETY ‘’E’’
Edition 2 -
Issue Date
2016/10/01
CSA C22.2
No 60079-31
EXPLOSIVE ATMOSPHERES -
PART 31: EQUIPMENT DUST
IGNITION PROTECTION BY
ENCLOSURE “T”
Edition 2 -
Issue Date
2015/10/01
3 BASIC SAFETY INSTRUCTIONS
These safety instructions do not take into account any
unforeseen circumstances and events which occur during instal-
lation, operation and maintenance.
The operator is responsible for observing the location-specic
safety regulations, also with reference to personnel.
Risk of injury due to high pressure in the system or device.
▶Before working on the system or device, switch o the pres-
sure and ventilate or empty the lines.
Risk of injury due to electric shock.
▶Before working on the system or device, switch o the
power supply and secure against reactivation.
▶Observe the applicable accident prevention and safety regu-
lations for electrical devices.
Risk of burns or re from hot device surfaces due to prolonged
operation.
The solenoid can become very hot during continuous operation.
▶Keep the device away from highly ammable substances
and media and do not touch with bare hands.
Type AC19, II 3G/D Ex
English

8
Basic safety instructions
Risk of explosion.
Solenoids and valve bodies form a closed system after instal-
lation. When used in a potentially explosive atmosphere, there is a
risk of explosion when the system is opened while in operation.
▶Do not dismantle or open the system during operation.
Risk of explosion due to electrostatic discharge.
If there is a sudden discharge of electrostatically charged devices
or people, there is a risk of explosion in the Ex area.
▶Use suitable measures to ensure that electrostatic charges cannot
occur in the Ex area.
▶The device must not be used in areas with processes that
generate heavy charges, involve automated grinding or cut-
ting, the spraying of electrons (e.g. near electrostatic painting
equipment) or generate pneumatically propelled dust.
▶Clean the device surface by gently wiping it with a damp or
anti-static cloth only.
To avoid the risk of explosions, the following must be observed
in the Ex area:
▶Information about temperature class, ambient temperature,
degree of protection and voltage on the type label for the Ex
area.
▶Installation, operation and maintenance may only be per-
formed by qualied personnel.
▶Observe applicable safety regulations (as well as national
safety regulations), as well as the general rules for the tech-
nology during setup and operation.
▶Repairs may only be carried out by the manufacturer.
▶Do not subject the device to mechanical and/or thermal
stresses which exceed the limits described in the operating
instructions.
▶Do not disconnect connector while circuit is live
General hazardous situations.
To prevent injuries, observe the following:
▶Secure the device or system against unintentional activation.
▶Note the ow direction when installing.
▶Following an interruption in the power supply, ensure that
the process is restarted in a controlled manner.
▶Do not use the device as a lever when screwing the valve
into the line.
Type AC19, II 3G/D Ex
English

9
General notes
4 GENERAL NOTES
4.1 Contact addresses
Germany
Bürkert Fluid Control Systems
Sales Centre
Christian-Bürkert-Str. 13-17
D-74653 Ingelngen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]
International
The contact addresses can be found on the back pages of the
printed operating instructions.
They are also available online at: country.burkert.com
4.2 Warranty
A precondition for the warranty is that the AC19 solenoid is used as
intended in consideration of the specied application conditions.
4.3 Information on the Internet
Operating instructions and data sheets for Bürkert products can
be found online at: country.burkert.com
5 OPERATIONAL CONDITIONS OF
THE DEVICES
5.1 Special conditions
▶Only use the device in an area which has pollution degree2
at least, as dened in IEC60664-1.
▶Ensure that the transient protection has been set to a value
which does not exceed 140% of the rated peak voltage
value on the supply connections of the device.
▶Only use the solenoid in an installation position that is not
overloaded.
Installation advice
The information for the authorised ambient temperature con-
cerns the single installation of the solenoids. If multiple sole-
noids are installed in one valve block:
▶Prevent mutual heating by using a suitable distance.
Type AC19, II 3G/D Ex
English

10
Operational conditions of the devices
WARNING!
Hazard due to electrostatic discharge.
If there is a sudden discharge of electrostatically charged
devices or people, there is a risk of explosion in the Ex area.
▶Use suitable measures to ensure that electrostatic charges
cannot occur in the Ex area.
▶The device must not be used in areas with processes that
generate heavy charges, involve automated grinding or cut-
ting, the spraying of electrons (e.g. near electrostatic painting
equipment) or generate pneumatically propelled dust.
▶Clean the device surface by gently wiping it with a damp or
anti-static cloth only.
5.2 Operating conditions
The valve fulls a cooling function for the solenoid.
The solenoid must not be operated without a valve. The valve
body must meet the following prerequisites:
• Material
Metal (brass, aluminium, stainless steel) or polyamide
• Minimum dimensions
55mmx36mmx30mm
A larger valve body with better thermal conductivity may be used
at any time.
Solenoids intended for single installation must not be used for
block installation.
5.3 Operating temperature range
Pay attention to the operating temperature range for each type
listed in the electrical data.
Type AC19, II 3G/D Ex
English

11
Technical data
6 TECHNICAL DATA
6.1 Safety instructions
DANGER!
Risk of explosion.
If the technical safety information and values listed on the type
label are not observed and complied with, dangerous situa-
tions could occur.
▶Observe the degree of protection and temperature class for
operating the device.
Exceeding the voltage stated on the type label is a technical
safety risk that can cause the device to overheat.
▶Do not connect the device to voltage higher than the one
specied on the type label.
6.2 Standards and directives
The appliance complies with the relevant EU harmonisation regulations.
In addition, the device also fulls the requirements of the laws of the
United Kingdom.
On the respective current version of the EU Declaration of Conformity
/ UK Declaration of Conformity you will nd the harmonised standards
which were applied in the conformity assessment procedure.
UKCA marking with the address of the importer.
Type AC19, II 3G/D Ex
English

12
Technical data
6.3 Type label for Ex area
Type label with
valve details
Type AC19 solenoid with example valve
and the type label positions:
Ex type label
with details on
Type AC19
solenoid
Ÿ
Ÿ
ɮɫɭɬɪ ɮɨɥ
ɩɩɨɨɪɭ
ɪɪ
ɪɩɥɥʸ
ɩɩŜɥɥɨɯ
ɪ
ɩɥɥʸ
ś
ɨɰŷɬŷɯɨ
ɩɫɨɭ
ŷɫɥʸʳʳʫɭɬʸ
ŵɥ
ɨɪ
ɥɥɰɰɰɰɰɭ
1
2
3
4
5
6
7
8
9
10 11
12
13
14
Fig. 1: Location and description of the Ex type label
Item Description Details
1 Ex logo
2 Information on special
operating conditions
X
3ATEX, identication of
the Ex protection for the
solenoid
EPS 22 ATEX 1 136 X
II 3G Ex ec IIC T3 Gc
II 3D Ex tc IIIC T200°C Dc
4IECEx, identication of
the Ex protection for the
solenoid
IECEx EPS 22.0018X
Ex ec IIC T3 Gc
Ex tc IIIC T200°C Dc
5 Type designation AC19-U5-K PX81
6Nominal voltage, nominal
power
24V DC 16W
7 Serial number S/N 0
8 ID number 00999996
9 Date of manufacture W13AA
10 Manufacturer’s logo
11 UKCA logo
12 Warning
13 Address
14 Ambient temperature –40°C <Tamb < +65°C
Tab. 1: Description of the Ex type label details
Type AC19, II 3G/D Ex
English

13
Technical data
6.4 Type label for the USA/CA
Hazardous Locations area
1
2
3
4
5
6
7
8
9
10
Item Description Details
1 Ex labelling in accordance
with zone concept (US and
CA separately)
Cl I, Zn 2, AEx ec IIC T3 Gc
Zn 22, AEx tc IIIC T200°C Dc
Ex ec IIC T3 Gc
Ex tc IIIC T200°C Dc
2 Ex labelling in accordance
with division concept (US
and CA together)
Cl I, Div 2, Gr A,B,C,D T3
Cl II,III, Div 2, Gr F,G, T200°C
3 Type code (abbreviated) AC19-37AA-PU20
4Certicate issuer’s label
5 Reference to operating
instructions re. “Special
operating conditions” (EN
and FR)
6Nominal data (voltage, fre-
quency, output)
24V DC 10W
7 Ambient temperature -40° ≤ Tamb ≤ 65°C
8 Serial number Serial No. ********
9 Key for producing plant,
date of manufacture,
materials
W23AA f
10 Manufacturer's logo and
address details
Tab. 2: Description of type label details for USA/CA Hazardous
Locations area
Type AC19, II 3G/D Ex
English

14
Installation and disassembly
6.5 Electrical data for solenoids
Code Struc-
tural
width
[mm]
Temperature
class
Ambient
temperature
range [°C]
Nominal
voltage [V]
Nominal
capacity
[W]
PX81 42 T3 –40...+65 24 16
7 INSTALLATION AND
DISASSEMBLY
DANGER!
Risk of injury due to high pressure in the system or device.
▶Before working on the system or device, switch o the pres-
sure and ventilate or empty the lines.
Risk of injury due to electric shock.
▶Before working on the system or device, switch o the
power supply and secure against reactivation.
▶Observe the applicable accident prevention and safety regu-
lations for electrical devices.
Risk of burns or re from hot device surfaces due to prolonged
operation.
▶Keep the device away from highly ammable substances
and media and do not touch with bare hands.
Danger of short circuit due to damaged connection cables.
▶Solenoid connection cables must be attached rmly and
protected from damage.
Risk of explosion.
Solenoids and valve bodies form a closed system after instal-
lation. When used in a potentially explosive atmosphere, there is a
risk of explosion when the system is opened while in operation.
▶Do not dismantle or open the system during operation.
Type AC19, II 3G/D Ex
English

15
Installation and disassembly
DANGER!
Risk of explosion due to electrostatic discharge.
If there is a sudden discharge of electrostatically charged devices
or people, there is a risk of explosion in the Ex area.
▶Use suitable measures to ensure that electrostatic charges cannot
occur in the Ex area.
▶The device must not be used in areas with processes that
generate heavy charges, involve automated grinding or cut-
ting, the spraying of electrons (e.g. near electrostatic painting
equipment) or generate pneumatically propelled dust.
▶Clean the surface of the solenoid valve by gently wiping it
with a damp or anti-static cloth only.
WARNING!
Risk of injury due to improper installation.
▶Installation may be carried out by trained technicians only
with the appropriate tools.
▶Secure the system against unintentional activation.
▶Ensure a controlled restart after installation.
7.1 Installing the cable plug
An exact description of the installation can be found in
the operating instructions for the cable plug in question
and/or online at: country.burkert.com
7.2 Electrical connection
DANGER!
Risk of injury due to electric shock.
▶Before reaching into the system, switch o the power supply
and secure against reactivation.
▶Observe the applicable accident prevention and safety regu-
lations for electrical devices.
If there is no electrical contact between the metal valve com-
ponents and the protective conductor of the solenoid, there is
a risk of electric shock.
▶Always connect the protective conductor.
▶Check electrical continuity between the protective conductor
of the solenoid and the core guide tube of the valve.
Type AC19, II 3G/D Ex
English

16
Start-up
7.3 Disassembly
DANGER!
Risk of injury due to high pressure in the system or device.
▶Before working on the system or device, switch o the pres-
sure and ventilate or empty the lines.
Risk of injury due to electric shock.
▶Before working on the system or device, switch o the
power supply and secure against reactivation.
▶Observe the applicable accident prevention and safety regu-
lations for electrical devices.
WARNING!
Risk of injury due to improper disassembly.
▶Disassembly should be performed only by trained personnel
using suitable tools!
Risk of injury due to medium leaking out of loose
connections.
▶Carefully seal connection lines.
→Disconnect electrical connection.
→Disconnect valve body from the pipeline.
8 START-UP
WARNING!
Risk of injury due to improper operation.
Improper operation may result in injuries as well as damage to
the device and the area around it.
▶Before start-up, ensure that the operating personnel are
aware of and have completely understood the contents of
the operating instructions.
▶The safety instructions must be followed and the device
used only as intended.
▶Only adequately trained personnel may start up the system
or device.
Before start-up, ensure that
→the device is installed according to regulations,
→the connection has been properly made,
→the device is not damaged,
→all screws have been tightened.
Type AC19, II 3G/D Ex
English

17
Maintenance, repairs, troubleshooting
9 MAINTENANCE, REPAIRS,
TROUBLESHOOTING
9.1 Maintenance
The Type AC19 solenoid is maintenance-free if the operating con-
ditions described in the instructions are observed.
9.2 Repair
DANGER!
Risk of injury due to improper repair.
The safety and function of the Type AC19 solenoid and the
accompanying solenoid valve can only be guaranteed after a
repair if the repairs were done by the manufacturer.
▶Only have the device repaired by the manufacturer!
9.3 Troubleshooting
In the case of malfunction, ensure that
→the device is installed according to regulations,
→the connection has been properly made,
→the device is not damaged,
→voltage and pressure have been applied,
→the pipelines are free,
→all screws have been tightened.
10 TRANSPORT, STORAGE,
PACKAGING
NOTE!
Transport damage.
Inadequately protected devices may be damaged during
transport.
▶Use shock-resistant packaging to protect the device against
moisture and dirt during transport.
▶Avoid exceeding or falling below the permitted storage
temperature.
Incorrect storage may damage the device.
▶Permitted storage temperature –40 … +65 °C.
▶Store the device in a dry and dust-free location.
Environmentally compatible disposal
▶Observe national waste disposal regulations and
the environment.
▶Collect electrical and electronic appliances sepa-
rately and dispose of them specially.
Further information can be found on the Internet at
country.burkert.com
Type AC19, II 3G/D Ex
English

www.burkert.com