Burkert 3323 User manual

Operating instructions
Type 3323, 3324, 3325
AE3363, AE33
Electromotive diaphragm valve

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
Bürkert Werke GmbH & Co. KG, © 2016 – 2023
Operating Instructions 2309/04_EN-GB_00810538 / Original EN

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Content
1OPERATING INSTRUCTIONS ................................................................................................................7
1.1 Symbols........................................................................................................................................7
1.2 Denitionofterms........................................................................................................................ 7
2INTENDED USE ......................................................................................................................................8
3BASIC SAFETY INSTRUCTIONS ...........................................................................................................9
4GENERAL NOTES.................................................................................................................................11
4.1 Contactaddress.........................................................................................................................11
4.2 Warranty .....................................................................................................................................11
4.3 InformationontheInternet........................................................................................................11
5PRODUCT DESCRIPTION....................................................................................................................12
5.1 Generaldescription....................................................................................................................12
5.2 Properties ...................................................................................................................................12
5.3 Variants.......................................................................................................................................12
5.4 Options .......................................................................................................................................13
6STRUCTURE AND FUNCTION.............................................................................................................14
6.1 Structureoftheelectromotivediaphragmvalve ......................................................................14
6.2 Valvepositionaftersupplyvoltagefailure ................................................................................16
6.3 Safetyposition ...........................................................................................................................16
6.4 Displayofthedevicestatus ......................................................................................................17
6.5 Factorysettings.........................................................................................................................19
7CONTROL ELECTRONICS...................................................................................................................20
7.1 Function......................................................................................................................................20
7.2 EnergystorageSAFEPOSenergy-pack(option) ......................................................................22
8TECHNICAL DATA ................................................................................................................................27
8.1 Standardsanddirectives...........................................................................................................27
8.2 Approvals ...................................................................................................................................27
Electromotivediaphragmvalve
Type 3323, 3324, 3325
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Type 3323, 3324, 3325
8.3 Typelabel ...................................................................................................................................27
8.4 Labellingofforgedsteelvalvebody .........................................................................................28
8.5 Labellingoftubevalvebody(VP)..............................................................................................28
8.6 Operatingconditions .................................................................................................................29
8.7 Generaltechnicaldata...............................................................................................................32
8.8 Electricaldata ............................................................................................................................33
8.9 FlowvaluesforVSforgedsteelvalvebodies...........................................................................35
8.10 Flowvaluesforcastvalvebodiesandplasticvalvebodies....................................................36
8.11 Flowvaluesfortubevalvebodies.............................................................................................37
9INSTALLATION......................................................................................................................................38
9.1 Safetyinstructionsforinstallation.............................................................................................38
9.2 Installationpositionofthediaphragmvalves........................................................................... 38
9.3 Installationofdeviceswiththreadedconnection,angeconnection,clampconnectionor
bondedconnection....................................................................................................................41
9.4 Installationofdeviceswithweldedconnections......................................................................43
9.5 Installingactuatoronvalvebody ..............................................................................................46
9.6 Rotatingtheactuator.................................................................................................................50
9.7 Disassemblingtheactuator.......................................................................................................51
9.8 Holdingdevice ...........................................................................................................................53
10 ELECTRICAL INSTALLATION............................................................................................................... 54
10.1 Electricalinstallationwithcircularplug-inconnector ..............................................................54
10.2 Electricalconnectioneldbusgateway ....................................................................................58
10.3 Electricalinstallationwithcablegland
(onlyAG2) ...................................................................................................................................59
11 START-UP .............................................................................................................................................65
11.1 Basesettings..............................................................................................................................65
11.2 Setsafetypositionandeectivedirection ...............................................................................65
11.3 AdjustmentofpositioncontrolonAG2.....................................................................................66
11.4 AdjustmentofpositioncontrolonAG3.....................................................................................67
11.5 SetAUTOMATICoperatingstate...............................................................................................69
12 OPERATION..........................................................................................................................................70
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Type 3323, 3324, 3325
12.1 Overview:availabilityoftheoperatingelements......................................................................70
12.2 Displayelements .................................................................................................................................. 71
12.3 Operatingelements....................................................................................................................72
12.4 büSserviceinterface .................................................................................................................73
12.5 SIMcard–acquireandsavedata(option) ........................................................................................ 74
12.6 UserinterfaceoftheBürkertCommunicatorPCsoftware............................................................... 75
12.7 EstablishtheconnectionbetweendeviceandBürkertCommunicator..................................76
13 BASIC FUNCTIONS..............................................................................................................................77
13.1 Changingtheoperatingstate,AUTOMATIC,MANUAL ............................................................77
13.2 Setsafetypositionandeectivedirection ...............................................................................78
14 ADVANCED FUNCTIONS................................................................................................................................ 79
14.1 X.TIME – limitationofcontrolspeed ......................................................................................79
14.2 X.LIMIT – mechanicalstrokerangelimit.................................................................................81
14.3 SetLEDoperationmode ...........................................................................................................82
14.4 Settingthecoloursforindicatingvalveposition ......................................................................83
15 MANUALOVERRIDEOFVALVE ..........................................................................................................84
15.1 Electricaloverrideofvalve ........................................................................................................84
15.2 Actuatingthevalvemechanically..............................................................................................85
16 OPERATING STRUCTURE AND FACTORY SETTING .........................................................................89
16.1 Operatingstructureofthecongurationarea ..........................................................................89
17 INDUSTRIAL ETHERNET .....................................................................................................................96
17.1 Fieldbusgatewaydescription ...................................................................................................96
17.2 TechnicaldataIndustrialEthernet.............................................................................................97
17.3 Projectingviaeldbus ...............................................................................................................98
17.4 Webserver ...............................................................................................................................100
18 CANopen ............................................................................................................................................104
18.1 Projectingviaeldbus .............................................................................................................104
18.2 CANopennetworkconguration ............................................................................................. 104
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Type 3323, 3324, 3325
19 büS...................................................................................................................................................... 104
19.1 CablingofbüSnetworks .........................................................................................................104
19.2 CongurationofbüSnetworks................................................................................................104
20 MAINTENANCE ..................................................................................................................................105
20.1 Visualinspection ......................................................................................................................105
20.2 Replacingthediaphragm ........................................................................................................106
20.3 Maintenancenotications .......................................................................................................112
21 TROUBLESHOOTING.........................................................................................................................113
21.1 Noticationsondevicestatus“Outofspecication” ............................................................113
21.2 Errornotications.....................................................................................................................114
21.3 Noticationsondevicestatus“Functioncheck” ...................................................................116
22 CLEANING ..........................................................................................................................................117
22.1 Rinsingthevalvebody ............................................................................................................117
23 ACCESSORIES,REPLACEMENTPARTS..........................................................................................118
23.1 Accessories..............................................................................................................................118
23.2 Communicationsoftware.........................................................................................................119
24 DISASSEMBLY ...................................................................................................................................120
25 PACKAGING,TRANSPORT................................................................................................................121
26 STORAGE ...........................................................................................................................................121
27 DISPOSAL ..........................................................................................................................................121
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Operating instructions
Type 3323, 3324, 3325
1 OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device. Keep these instructions in an easily
accessible location for every user. The instructions must be available to each new owner of the device.
Importantsafetyinformation.
Carefully read through the operating instructions. Study in particular the chapters entitled Basic safety
instructions and Intended use.
▶The operating instructions must be read and understood.
1.1 Symbols
DANGER!
Warnsofanimmediatedanger.
▶Failure to observe these instructions will result in death or serious injuries.
WARNING!
Warnsofapotentiallyhazardoussituation.
▶Failure to observe these instructions may result in serious injuries or death.
CAUTION!
Warnsofapotentialdanger.
▶Failure to observe these instructions may result in moderate or minor injuries.
ATTENTION!
Warnsofdamage.
•Failure to observe the warning may result in damage to the device or the equipment.
Indicates important additional information, advice and recommendations.
refers to information in these operating instructions or in other documentation.
▶Indicates an instruction to be carried out to avoid a danger, a warning or a possible risk.
→Indicates a procedure to be carried out.
Indicates a result.
MENU Symbol for software interface texts.
1.2 Denition of terms
•The term “device” used in these instructions applies to the Type 3323, 3324, 3325 and AE3363 electro-
motive diaphragm valve.
•The abbreviation “Ex” used in these instructions stands for “potentially explosive”.
•The term “büS” (Bürkert system bus) used in this instruction stands for the communication bus developed
by Bürkert and based on the CANopen protocol.
•AG2: Actuator size 2 with a nominal force of 2,500 N for diaphragm size 8-40
AG3: Actuator size 3 with a nominal force of 11500N for diaphragm size 40-100
•In these instructions, the unit bar stands for relative pressure. The absolute pressure is stated separately
in bar(abs).
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Intended use
Type 3323, 3324, 3325
2 INTENDED USE
ImproperuseoftheType3323,3324and3325electromotivediaphragmvalvemaybedangerousto
people,nearbyequipmentandtheenvironment.
Thetype3323,3324and3325electromotivediaphragmvalveisdesignedtocontroltheowofliquid
andgaseousmedia.
▶Standard devices must not be used in the potentially explosive area. They do not possess the separate
Ex type label denoting the approval for use in potentially explosive environments.
▶The use of alkaline cleaning agents is not permitted for cleaning the surface of the device.
▶If the position of the valve has a bearing on safety concerns in the event of a power failure: Only use
devices that have a SAFEPOS energy-pack (optional energy storage system).
▶To use the device, observe the permitted data, operating conditions and usage conditions. These speci-
cations can be found in the contract documents, operating instructions and on the type label.
▶Protect device from harmful environmental inuences (e.g. radiation, air humidity, fumes, etc.)! For any
matters requiring clarication, contact the relevant sales department.
Onlyusethedevice
▶in conjunction with third-party devices and components recommended or approved by Bürkert.
▶when in perfect condition, and always ensure proper storage, transportation, installation and operation.
▶Use only as intended.
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Basic safety instructions
Type 3323, 3324, 3325
3 BASIC SAFETY INSTRUCTIONS
This safety information does not take into account any contingencies or occurrences that may arise during
installation, use and maintenance of the device.
The operating company is responsible for the respect of the local safety regulations, including sta safety.
Riskofinjuryfromhighpressure.
▶Switch o the pressure before working on the device or system. Vent or empty the lines.
Dangerofburnsandriskofre.
Following an extended duty cycle or as a result of a hot medium, the surface of the device may become hot.
▶Only touch the device when wearing protective gloves.
▶Keep the device away from highly ammable substances and media.
Riskofcrushingbymechanicallypoweredparts.
▶Installation work on the compressor, diaphragm and valve body must only be performed while electrically
isolated.
For devices with SAFEPOS energy-pack: completely remove the SAFEPOS energy-pack. Wait until the LED
ring is no longer lit and ensure that the LED status is not in “LEDo” mode.
▶Do not reach into the openings of the valve body.
Riskofuncontrolledprocessintheeventofapowerfailure.
For devices without the optional SAFEPOS energy-pack, the valve will not stop in a dened position in the
event of a power failure.
▶If the valve position has a bearing on safety concerns in the event of a power failure: only use devices
that have the SAFEPOSenergy-pack (optional energy storage system).
▶Select a valve position that is safe in respect of the process using the DIP switch.
Dangerduetoloudnoises.
▶Depending on the usage conditions, the device may generate loud noises. More detailed information on the
likelihood of loud noises is available from the relevant sales department.
▶Wear hearing protection when in the vicinity of the device.
Mediummayleakoutifthediaphragmisworn.
▶Relief bore must be regularly inspected for any medium leakages.
▶If medium is leaking from the relief bore, the diaphragm must be replaced.
▶If the medium is hazardous, secure the area around the leakage to prevent risks.
Generalhazardoussituations.
To prevent injury, ensure that:
▶In potentially explosive atmosphere the device must only be used in accordance with the specications
on the separate type label.
▶The additional information and safety instructions relating to potentially explosive atmospheres enclosed
with the device or the separate operating instructions relating to potentially explosive atmospheres must
be adhered to when deploying the device.
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Basic safety instructions
Type 3323, 3324, 3325
▶In potentially explosive atmospheres, only use devices with a separate Ex type label.
▶Only the media listed in Chapter “8 Technical data” should be fed into the medium ports.
▶Do not make any internal or external changes to the device and do not subject it to mechanical stress.
▶Secure the device to prevent unintentional operation.
▶Note the system-specic safety regulations.
▶Make sure only trained technicians carry out installation and maintenance work.
▶Transport, install and dismantle a heavy device only with the aid of a second person and using suitable
equipment.
▶Following an interruption in the power supply, ensure that the process is restarted in a controlled man-
ner.
Observe sequence:
1. Connect supply voltage.
2. Pressurise the device with medium.
▶Observe the general rules of technology.
▶Install the device according to the regulations applicable in the respective country.
ATTENTION!
Electrostaticallysensitivecomponentsandassemblies.
The device contains electronic components that are susceptible to the eects of electrostatic discharging
(ESD). Components that come into contact with electrostatically charged persons or objects are at risk. In
the worst-case scenario, they will be destroyed immediately or will fail after start-up.
•Meet the requirements specied by EN61340-5-1 to minimise or avoid the possibility of damage caused
by sudden electrostatic discharge.
•Do not touch electronic components when the supply voltage is connected.
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