Burkert 6013 User manual

Bedienungsanleitung
Manuel d‘utilisation
Operating Instructions
Type 6013
Magnetventil
2/2-Way Solenoid Valve
2/2-Wege Magnetventil
Électrovanne à 2/2 voies
Address / Adresse
Germany / Deutschland / Allemagne
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]
International
country.burkert.com
Manuals and data sheets on the Internet/
Bedienungsanleitungen und Datenblätter im
Internet/ Manuel d'utilisation et fiches techniques
sur Internet :
country.burkert.com
© Bürkert-Werke GmbH & Co. KG, 2013 - 2023
Operating Instructions 2304/24_EUml_00803465 /
OriginalDE

2
2 INTENDED USE
Unauthorised use of the Type6013 solenoid valve may be dan-
gerous to people, nearby equipment and the environment.
The device is designed for blocking, dosing, lling and ventilating
neutral gaseous and liquid media.
▶In potentially explosive environments, the device must only be
used in accordance with the specications on the separate Ex
type label. The additional information and safety instructions
relating to Ex areas enclosed with the device must be adhered
to when deploying the device.
▶Do not use devices without a separate Ex type label in poten-
tially explosive atmospheres.
▶When using the device, observe the authorised data, and the
operating and usage conditions specied in the contract docu-
ments and in the operating instructions.
▶Use the device only in conjunction with third-party devices and
components recommended or approved by Bürkert.
▶Prerequisites for safe and trouble-free operation include correct
transport, storage and installation as well as careful operation
and maintenance.
▶Use the device only as intended.
1 OPERATING INSTRUCTIONS
The operating instructions contain important information.
▶Read the instructions carefully and pay particular attention to
the safety instructions.
▶Store the instructions in such a way that they are available to all
users.
▶The liability and warranty for the Type 6013 device will be invali-
dated if the operating instructions are not followed.
1.1 Symbols
→Designates a procedure which you must carry out.
Warning of injuries:
DANGER!
Imminent danger! Serious or fatal injuries.
WARNING!
Potential danger! Serious or fatal injuries.
CAUTION!
Danger! Moderate or minor injuries.
Warning of damage:
NOTE!
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3
2.1 Denition of the term “device”
The term “device” used in these instructions always refers to the
Type 6013 solenoid valve.
3 BASIC SAFETY INSTRUCTIONS
These safety instructions do not take into consideration any contin-
gencies and events that may arise during installation, operation and
maintenance.
High pressure danger.
▶Switch o the pressure before working on the device or system.
Vent or empty the lines.
Danger from electrical voltage.
▶Before working on the device or system, switch o the power
supply. Secure it against reactivation.
▶Observe the applicable accident prevention and safety regula-
tions for electrical devices.
Danger of burns and risk of re.
Continuous operation may result in a hot device surface.
▶Only touch the device when wearing protective gloves.
▶Keep the device away from highly ammable substances and
media.
▶Do not obstruct heat dissipation required for operation.
Destruction of the coil due to overheating.
▶Electrically connect coil with mounted housing only.
▶In the case of alternating voltage, pay attention to movable core.
To prevent injuries/damage to property, observe the following:
▶Do not feed in any aggressive or highly ammable media.
▶Do not modify the device.
▶Secure the system/device against unintentional activation.
▶Installation and maintenance work may be carried out by autho-
rised technicians only, with the appropriate tools.
▶After an interruption in the electrical or pneumatic supply,
ensure that the process is restarted in a controlled manner.
▶Do not subject the body to mechanical stress.
▶Observe the general rules of technology.
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4 TECHNICAL DATA
4.1 Standards and directives
The device complies with the valid EU harmonisation legislation. In
addition, the device also complies with the requirements of the laws
of the United Kingdom.
The harmonised standards that have been applied for the con-
formity assessment procedure are listed in the current version of the
EU Declaration of Conformity/ UK Declaration of Conformity.
4.2 Operating conditions
WARNING!
Heat sources or temperature uctuations may cause malfunc-
tions or leaks.
▶When using the device outdoors, protect it from adverse
weather conditions.
▶Avoid heat sources which may cause the permissible tempera-
ture range to be exceeded.
Permitted medium temperature (for general purpose valves without
UL approval):
Circuit function Seal material Medium temperature
A FKM –10...+100°C (PA coil)
–10...+120°C (epoxide coil)
PTFE/graphite –10...+180°C
B FKM –10...+100°C (AC)
–10...+120°C (DC)
Ambient temperature: –10...+55°C
Viscosity: 21 mm/s
Degree of protection: IP65 according to EN60529 with cable plug
Media: Neutral gaseous and liquid media that do not
attack the body and seal materials
(see resistance table at country.burkert.com).
Check resistance in each individual case.
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4.3 Fluidic data (for UL approved valves)
Temperature-/fluid ratings General Purpose Valve
Seal
Designation
Seal material Fluid Temperature Ambient Temperature Fluids
[°F] [°C] [°F] [°C]
Non-hazardous fluids FF (IB46/IB76) Low temp. FKM –40...+212°F –40 ... +100°C –40...+131°F -40 ... +55°C Air, Inert gas
FF FKM +14...+212°F –10 ... +100°C +14...+131°F –10...+55°C Air, Inert gas
+32...+212°F –0 ... +100°C +32...+131°F 0...+55°C Water
AA EPDM –22...+212°F –30...+100°C –22...+131°F –30...+55°C Air, Inert gas, Steam
+32...+212°F –0 ... +100°C +32...+131°F 0...+55°C Water
EG, EF PTFE + Graphite,
PTFE + FKM
–40...+266°F –40 ... +130°C –40...+131°F –40 ... +55°C Air, Inert gas, Steam
+32...+212°F –0 ... +100°C +32...+131°F 0...+55°C Water
BB NBR +14...+194°F –10 ... +90°C +14...+131°F –10...+55°C Air, Inert gas, Steam
+32...+194°F 0 ... +90°C +32...+131°F 0...+55°C Water
Hazardous fluids BB NBR +14...+194°F –10... +90°C +14...+131°F –10...+55°C No.2 Fuel Oil
FF FKM +14...+248°F –10...+120°C +14...+131°F –10...+55°C
Temperature-/fluid ratings Safety Shutoff Valve
Seal
Designation
Seal material Fluid Temperature Ambient Temperature Fluids
[°F] [°C] [°F] [°C]
Hazardous fluids FF FKM –4...+150°F –20...+66°C –4...+131°F –20...+55°C No.2 Fuel Oil
Diesel/Biodiesel (B6-20)
Biodiesel (B99.9/B100)
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Circuit functions
A
(NC)
1 (P)
2 (A)
2/2-way valve, normally closed
B
(NO)
1 (P)
2 (B)
2/2-way valve, normally open
Pressure range: see type label
Port connection: Type 6013: G1/8, G1/4, G3/8, ange
Type 6013A: G1/8, G1/4
4.4 Approvals
The valve is approved as a General Purpose or Safety Shuto Valve.
See labelling on the valve.
4.5 Type label (example)
Observe the data for voltage, current type and pressure listed
on the type label.
6013 A 2,0 FKM MS
Made in Germany
00450000
WXXXX
24V 50Hz 7W
G1/8 PN 0-10 bar
1 2 3 4 5
6
7
8
1 Device type 2 Circuit function
3 Orifice 4 Seal material
5 Body material 6 Connection, nominal pressure
class
7 Voltage, frequency, output 8 Order number
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4.6 Electrical data
Connections: DIN EN 175301-803 Design A
for cable plug Type 2509 or Type 2518
Operating
voltage: Type 6013:
24 V DC ±10%, max. residual ripple 10%
24 V/50 Hz, 230 V/50 Hz
Type 6013A:
24 V DC ±10%, max. residual ripple 10%
230 V/50 Hz
Voltage tolerance: ±10%
Nominal power: WWA: 8 W (5 W, 10 W)
WWB: AC 7 W (9 W), DC 8 W
Impulse version DC: 7 W
Nominal oper-
ating mode: Continuous operation, duty cycle 100%
for block installation:
5 W continuous operation a. A.
8 W intermittent operation 60% (30 min)
5 INSTALLATION
5.1 Safety instructions
DANGER
High pressure danger.
▶Switch o the pressure before working on the device or system.
Vent or empty the lines.
Danger from electrical voltage.
▶Before working on the device or system, switch o the power
supply. Secure it against reactivation.
▶Observe the applicable accident prevention and safety regula-
tions for electrical devices.
WARNING!
Risk of injury due to improper installation.
▶Installation work may be carried out by authorised technicians
only, with the appropriate tools.
Risk of injury due to unintentional activation of the system and
uncontrolled restart.
▶Secure the system against unintentional activation.
▶Following installation, ensure a controlled restart.
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5.2 Fluidic installation
Installation position: any, preferably actuator face up.
Flow direction (for normally closed/Safety Shuto Valves): The
letters on the valve body state the pressure (P) and outlet (A).
For normally open valves (not for Safety Shuto Valves): The letters
on the valve body state the pressure (P) and outlet (B).
→Clean pipelines and ange connections.
→Install dirt trap at the valve inlet (0.2...0.4mm).
Observe ow direction: from 1 (P) →2(A) (WWA)
from 1(P) →2(B) (WWB).
Valve with threaded connection:
→Use PTFE tape as a seal material.
NOTE!
Caution! Risk of breakage!
▶Do not use the coil as a lever arm.
→Hold the valve using a corresponding open-end wrench and
screw into the pipeline.
Valve with ange connection:
→Remove cover plate.
→Loosen nut and remove coil.
WARNING!
Danger due to escaping medium!
Leaking connections if the seals are not tted precisely, if the man-
ifold is uneven or if the surface quality of the manifold is inadequate.
▶Make sure that the seals provided t the valve properly.
▶Make sure that the manifold is even, with adequate surface
quality.
→Insert the seal into the
valve body.
→Screw valve body to
manifold (max. 1.5 Nm).
→Mount coil and attach
nut (max. 5 Nm). Seal
Nut
Coil
Cover plate
Manifold
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5.3 Electrical installation
WARNING
Danger from electrical voltage.
▶Before working on the device or system, switch o the power
supply. Secure it against reactivation.
▶Observe the applicable accident prevention and safety regula-
tions for electrical devices.
If there is no protective conductor function between the coil and
the body, there is a risk of electric shock.
▶Always connect protective conductor.
▶Check electrical continuity between coil and body.
You can nd information about the Type 2509 and 2518 cable
plugs in their operating instructions at
country.burkert.com
Observe voltage and current type according to type label.
→Check that the seal is properly tted.
→Screw cable plug tightly onto the coil (max. 1 Nm).
Impulse design control unit
Correct polarity is a requirement for the function of the
device: observe labelling on the top of the coil. Impulse time
at least 50 ms.
switch ON +
Terminal 1
Terminal 2
Protective conductor connection
Polarity Description Terminal assignment
– Switch ON + Valve (P-seat)
is opened (+) on terminal 2, (–) on terminal 1
+ Switch OFF – Valve (P-seat)
is closed (+) on terminal 1, (–) on terminal 2
Only use cable plug without electrical wiring for impulse
versions.
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5.4 Rotate the coil
WARNING!
Risk of injury due to electric shock.
If there is no protective conductor function between the coil and
the body, there is a risk of electric shock.
▶Check the protective conductor function after installing the coil.
Overheating, risk of re.
Connecting the coil without installing the armature will lead to
overheating and will destroy the coil.
▶Only connect the coil after the armature has been installed.
Nut
max. 5 Nm
O-ring
Armature
The coil can be rotated 4 x 90° (only 2 x
180° with block installation).
Procedure:
→Loosen the nut.
→Rotate the coil.
→Tighten the nut using an open-end
wrench (tightening torque
max.5Nm).
6 MAINTENANCE, TROUBLESHOOTING
6.1 Safety instructions
WARNING!
Risk of injury due to improper maintenance work.
▶Maintenance work may be carried out by authorised techni-
cians only, with the appropriate tools.
Risk of injury due to unintentional activation of the system and
uncontrolled restart.
▶Secure the system against unintentional activation.
▶Ensure a controlled restart after maintenance is completed.
6.2 Faults
Check in case of faults:
• Port connections
• Operating pressure
• Operating voltage and valve control
If the valve still does not actuate, please contact your local Bürkert
branch.
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7 DEACTIVATION
7.1 Safety instructions
DANGER!
High pressure danger.
▶Switch o the pressure before working on the device or system.
Vent or empty the lines.
Danger from electrical voltage.
▶Before working on the device or system, switch o the power
supply. Secure it against reactivation.
▶Observe the applicable accident prevention and safety regula-
tions for electrical devices.
WARNING!
Risk of injury due to improper disassembly.
▶Disassembly work may be carried out by authorised techni-
cians only, with the appropriate tools.
7.2 Disassembly
→Switch o pressure and drain lines.
→Switch o electrical voltage.
→Remove the cable plug.
Valve with threaded connection:
→Hold the valve on the valve body using an open-end wrench
and unscrew from the pipeline.
Valve with ange connection:
→Loosen nut and remove coil.
→Remove the valve body from the manifold.
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8 SPARE PARTS
CAUTION!
Risk of injury and/or damage due to incorrect parts.
Incorrect accessories and unsuitable spare parts may cause
injuries and damage to the device and the area around it.
▶Use only original accessories and original spare parts from
Bürkert.
The coil and armature can be ordered as a complete set using the
device's identication number.
Wearing part set on request.
9 TRANSPORTATION, STORAGE,
DISPOSAL
NOTE!
Transport damages.
▶Use shock-resistant packaging to protect the device against
moisture and dirt during transport.
▶Avoid exceeding or dropping below the permitted storage
temperature.
▶Protect the electrical interfaces of the coil and the pneumatic
connections from damage by placing protective caps on them.
Incorrect storage may damage the device.
▶Store the device in a dry and dust-free location.
Storage temperature: –40…+80°C.
Environmentally friendly disposal
▶Follow national regulations regarding disposal and
the environment.
▶Collect electrical and electronic devices separately
and dispose of them as special waste.
Further information at country.burkert.com.
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country.burkert.com