BWI Eagle AIR-EAGLE XLT User manual

AIR-EAGLE XLT
441-6000-DC
900 MHz RF Transceiver
Document Date: 5/16/2023
Product Rev: 5

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WARRANTY STATEMENT
BWI Eagle Inc. warrants the Air-Eagle Remote Control System, if properly used and installed, will be free
from defects in material and workmanship for a period of 1 year after date of purchase. Said warranty to
include the repair or replacement of defective equipment. This warranty does not cover damage due to
external causes, including accident, problems with electrical power, usage not in accordance with product
instructions, misuse, neglect, alteration, repair, improper installation, or improper testing. This limited
warranty, and any implied warranties that may exist under state law, apply only to the original purchaser of
the equipment, and last only for as long as such purchaser continues to own the equipment. This warranty
replaces all other warranties, express or implied including, but not limited to, the implied warranties or
merchantability and fitness for a particular purpose. BWI Eagle makes no express warranties beyond
those stated here. BWI disclaims without limitation, implied warranties of merchantability and fitness for a
particular purpose. Some jurisdictions do not allow the exclusion of implied warranties so this limitation
may not apply to you. To obtain warranty service, contact BWI Eagle for a return material authorization.
When returning equipment to BWI Eagle, the customer assumes the risk of damage or loss during
shipping and is responsible for the shipping costs incurred.
SIGNAL RANGE
Max range statements are estimates based on a clear line of sight with few interferences. Actual range will
vary based on transmitting power, orientation of transmitter and receiver, height of transmitting and
receiving antennas, weather conditions, electronic interference, terrain, and physical obstacles, including
but not limited to; walls, building structures, trees (foliage), metal objects, and landscape (hills, mountains).
WIRELESS STOP, ASTOP, and E-STOP SYSTEMS
Wireless E-STOP systems should never be considered a primary life-saving device.
At least one hard-wired switch must be available in the event the wireless system is
not operational. Failure to comply may result in serious injury or death to personnel
and damage to equipment.
Wireless STOP and ASTOP transmitters are not failsafe emergency stop controls.
They are NOT to be used as a life-saving device. They are designed for wireless
control of equipment or vehicle remote operation. Failure to use as intended may
result in serious injury or death to personnel and damage to equipment.

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INTRODUCTION
The Air-Eagle XLT is an RF system designed for long range wireless remote control of electrical
apparatus in a variety of industrial applications. This transceiver is a dual I/O unit designed to transmit
and receive unique signals from an identical unit.
Eight user selectable frequencies allow multiple systems to be used in the same area without
interference.
This transceiver is equipped to send three independent dry-contact input commands and is equipped with
two independent relays that can switch 5 amps @ 120VAC or 30VDC. The relays are user programmable
for momentary or toggle/latching operation and can be directly interfaced with the customer's equipment
or P.L.C. It is capable of sending and receiving remote signals from up to 2500 feet away. Longer ranges
can be achieved with external antennas (See ACCESSORIES section). The Air-Eagle XLT transceiver
utilizes spread-spectrum technology and provides the utmost in security and reliability.
SERIES FEATURE
The “441” Series features repeating capability. Transmitters can be set up to send “repeat signal
packets”, and any transmitter or receiver within its range will repeat the signal packet to help propagate
communication over widespread areas.
INSTALLATION
1. DISCONNECT power from all equipment before proceeding with installation.
2. Mount the transceiver in a convenient location.
3. Install input and output control wiring to the terminal strip. (See TERMINAL STRIP WIRING section.)
4. Attach rubber duck antenna or coax from external antenna to connector on side of enclosure.
5. Connect supplied power input cable to external power source.

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TERMINAL STRIP WIRING
Terminal 1
Negative (-) 9-36VDC
Terminal 2
Positive (+) 9-36VDC
Terminal 3
CH1 Dry Contact Input (Common)
Terminal 4
CH1 Dry Contact Input
Terminal 5
CH2 Dry Contact Input (Common)
Terminal 6
CH2 Dry Contact Input
Terminal 7
CH3 Dry Contact Input (Common)
Terminal 8
CH3 Dry Contact Input
Terminal 9
N/O Relay 1
Terminal 10
C Relay 1
Terminal 11
N/C Relay 1
Terminal 12
N/O Relay 2
Terminal 13
C Relay 2
Terminal 14
N/C Relay 2
APPROVALS
United States (FCC)
MCQ-XB900HP
Canada (IC)
1846A-XB900HP
Australia
RCM
Brazil
ANATEL 3727-12-1209

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RELAY, REPEATER, & FREQUENCY SETUP
The unit is shipped from the factory
with SEL1 switches in the open
positions. All relays will operate as
maintained momentary, repeater mode
is turned off, and the unit is sending
and receiving commands on frequency
1, To change default settings, follow
the instructions below:
1. *IMPORTANT*
Disconnect power from unit.
2. Remove top cover.
3. Select desired options using
the table.
4. Reattach cover.
5. Reconnect power to unit.
6. Programming is complete.
RELAY CONFIGURATION
SEL1
SW#
OPEN (default)
CLOSED
SW1
Relay #1 momentary
Relay #1 toggle/latch
SW2
Relay #2 momentary
Relay #2 toggle/latch
Maintained Momentary –Relay mimics button or input –
when pressed or closed, relay will be energized; when
released, relay de-energizes.
Toggle Latch –Relay changes and holds its state each time
the corresponding button or input is pressed or closed.
REPEATER MODE
SEL1
SW#
OPEN (default)
CLOSED
SW4
Repeater Mode OFF
Repeater Mode ON
FREQUENCY SETUP
NETWORK
FREQUENCY
SW5
SW6
SW7
1 (default)
OPEN
OPEN
OPEN
2
CLOSED
OPEN
OPEN
3
OPEN
CLOSED
OPEN
4
CLOSED
CLOSED
OPEN
5
OPEN
OPEN
CLOSED
6
CLOSED
OPEN
CLOSED
7
OPEN
CLOSED
CLOSED
8
CLOSED
CLOSED
CLOSED
Note: SW3 not used on this model. Leave in OPEN position.

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CONTROLS & INDICATORS
POWER/TX
LED3
Dual color LED illuminates red while unit is booting up, changes to
green when boot-up is successful and unit is ready to operate.
If this LED fails to turn green, power unit off for 15-20 seconds, then
reapply power.
LED1
Illuminates green while relay 1 is energized
LED2
Illuminates green while relay 2 is energized
Dry Contact Inputs
Transmits individual RF codes to the remote transceiver
REL1 and REL2
Two SPDT output control relays
RF1
RF Module that transmits/receives data to/from corresponding unit

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SPECIFICATIONS
Power Supply
9-36VDC @10 Watts
Relay Contacts
SPDT 5 amp @ 120VAC or 30VDC per channel
Fuse Protected
1 amp
Frequency
900 MHz Spread Spectrum
RF Output Power
250 mW
Range
Up to 2500 feet *
RF Networks
Eight Independent Network Frequencies
Operating Temperature
-40oF to +185oF
Enclosure
Polycarbonate, IP66 (NEMA 4)
*Note: Max range statements are estimates based on a clear line of sight with few
interferences. Actual range will vary based on transmitting power, orientation of
transmitter and receiver, height of transmitting and receiving antennas, weather
conditions, electronic interference, terrain, and physical obstacles, including but not
limited to; walls, building structures, trees (foliage), metal objects, and landscape (hills,
mountains).
ACCESSORIES
STANDARD ANTENNA (INCLUDED)
900MHz TNC Portable “Rubber Duck” Antenna
49-1103
MOBILE/BASE ANTENNAS (OPTIONAL)
Used to help achieve max range in non-line-of-sight and line-of-sight applications.
Contact BWI Eagle for recommendations.
900MHz Thru-Hole/Bracket Mount Mobile Antenna
49-2101
900MHz Magnet Mount Mobile Antenna
49-2102
900MHz Omni Directional Base Antenna
49-3101
900MHz Yagi Directional Base Antenna
49-3102
HIGH QUALITY COAX CABLE
Used to connect external antennas to control unit.
Flex Coax Cable w/Connectors
(Available in 5’, 15’, 25’, 30’, 40’, 60’, 80’, and 100’ lengths)
49-4000-XX
(XX = length in feet)
BULKHEAD EXTENSION
Used to provide an external antenna connection when mounting control unit
inside another enclosure.
TNC Male to TNC Bulkhead Cable Assembly
(Available in 2’, 4’, and 7’ lengths)
49-5004-X-ISO
(X = length in feet)

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DIMENSIONS