Came Bkv2000p User manual

CAME.COM/UK

BKV2000P

kit

Complete kit for a sliding gate weighing

up to 2000kg / max. width 20m

QUICK SETUP GUIDE

TO BE READ IN CONJUNCTION WITH THE FULL INSTRUCTION MANUAL

CONTENTS

AF43S

Radio Frequency Card

BKV20AGE

Motor with built-in ZN8

control panel

BKV2000P: KIT CONTENTS

DIR20

Pair of Photocells

top-a433n

Tuned Antenna

topd4rks

Rolling code Transmitter

RGSM001S

Gateway Module

RSE

Connection Card

SIM

May be preinstalled in

RGSM001S

1Kit Contents

2Safety Instructions

3Typical Gate Setup

4Geometry

5Manual Release Instructions

6Wiring Diagram

7Pre-installed SIM Card

8Initial Power On

9Commissioning the RGSM

10 Commissioning via App

11 Commissioning via Panel

12 Safety Options

13 Replacing the SIM Card

14 Optional Accessories

2SAFETY INSTRUCTIONS

When correctly installed in compliance to installation instructions and adhering to all

current electrical, mechanical and manufacturer regulations, your automation system

will provide a high degree of safety and problem free operation.

Please take note of the following warnings that must be followed in order to

prevent accidents during your gate operation:

• Do not allow children to play near the gate.

• Keep all remote control operating devices out of the reach of children.

• Do not pass through the gate whilst in operation. Wait until they are fully open before passing through.

• Do not stop unnecessarily when passing through the gate.

• Keep feet away from the bottom of the gate during operation.

• Do not operate the gate by remote control unless they are in view.

• Do not attempt to block or interfere with the gate movement during operation.

• Under no circumstances should you attempt to modify the gate automation system.

• Ensure that your gate is serviced at 3 to 12 month intervals (dependent on number of openings) by your installation/

maintenance company.

• Report any signs of malfunction to your installation/maintenance company immediately.

• In the case of malfunction, isolate the power supply, release any additional locking mechanism, manually open the

gate (see manual release instruction booklet) and call your installation/maintenance company.

• If you are in any doubt regarding the operation of your gate, call your installation/maintenance company.

3 TYPICAL GATE SETUP

PHOTOCELLS

• The photocells are used in pairs, one transmitter and one receiver.

• They should be installed between 500-600mm from the ground, facing each other.

• Power for the photocells is taken from the control panel 24v AC.

• The maximum range of the photocell should always be observed.

When the photocell beam is broken, the control panel can be programmed on how to react.

Please see ‘Safety’ section for more information.

OUTSIDE OF GATES

INSIDE OF GATES

1BKV Motor 5Selector Keypad (optional) 9Photocell column (optional accessory)

2Limit switch ﬁns 6Photocells (on outside of gate posts) 10 Slide guides

3Reception Antenna 72nd set of Photocells (optional) 11 Rack

4Flashing Light (optional) 8Mechanical End Stop (not supplied) 12 Sensitive safety-edge

CONTROL PANEL

• The control panel is integral to the motor and is accessed by removing the outer cover.

• The control panel is protected by a board-protection cover which will need to be removed for initial wiring.

Only a competent service provider should open the enclosure

and adjust the settings.

4 GEOMETRY

Max Leaf Length (m) Max Leaf Weight (kg)

20 2000

Preliminary checks

gate GEOMETRY

Tick

1. Ensure that all surfaces are perfectly level (Do not install on slopes)

2. Foundation frame dug out

3. Set up the corrugated tubes needed for the wiring coming out of the junction pit.

4. Use Ø 40 mm corrugated tubes to connect the gearmotor to the accessories

5. Prepare a Ø 20 mm tube to run the release cord through A.

6. Use Ø 40 mm corrugated tubes to connect the gearmotor to the accessories

The number of tubes depends on the type of system and the accessories that are going to be tted

INSTALLATION

Please refer to the full manual for installing the motor, rack and setting travel end points

1-2mm. The rack and pinion should mesh.

Do not allow the rack to rest on the pinion.

The gate motor must be installed parallel to the gate.

p. 8- Manual FA01443-EN

180 220

400

.xam21

412

220

260

1 ÷ 2

5 MANUAL RELEASE

To manually release the gates:

1. To disengage the motor,

insert the key into the lock

A. Unlocking the door will

automatically isolate the

power.

2. With the power safely isolated

it is safe to proceed with the

manual release.

3. To re-engage, ensure the gate

is closed. Now close the door

on the motor Band turn the

key to the locked position.

Remove the key.

4. Attempt to manually open the

gate to ensure the system is

fully engaged.

The BKV sliding gate operator has a manual release system found behind a locked

compartment on the front of the motor.

Basic Maintenance: Hints & Tips

• If a ground track is ﬁtted, ensure the track is always

clear of debris.

• Lubricate manual release compartment and key

mechanism.

• Manually release the gates at least once per month.

ALWAYS isolate the power supply as

instructed by your installer (even in a

power cut).

Release any additional locking

device ﬁtted to the gate (eg. electric

lock etc).

6 wiring diagram

ZN8

Control Panel

TOP-A433N

Antenna

Cable/length

RG58

Max. 5m

+ -

10 2 TX C NC TX 2

RX TX

DIR

Photocells

Cable/length

RX 4 Core 0.5mm Flex

TX 4 Core 0.5mm Flex

1m - 30m

Mains Supply

230 V AC

Cable/length

1m - 20m = 3 Core 1.5mm Flex

20m - 30m = 3 Core 2.5mm Flex

AF43S

Plug-in

1 2 3P 7 10 TS 2 CX CY

M N

FC FA F + E -

L N

AGNDBA BS1 GND

10 11 E 5Z4 C

RSE

Set RSE jumper

to OFF

RGSM001S

Gateway Module

Cable/length

Max 3m power

10 2 A B GND

TITLE7pre-installed sim card

The pre-installed SIM card is an IOT/M2M multi SIM complete with 480MB data allowance and 3 year life term.

Under average usage of 3-4 gate manoeuvres per day, the data should last approximately 3 years.

In case you use up the 480MB data volume before the end of the 3-year term, you can easily add another 480MB data

volume by making a top-up, details of which can be found here:

www.cameconnect.co.uk/gsmmodule

Due to situations outside of our control, CAME cannot guarantee signal strength or availability and therefore will not be

held liable for lack of service.

came automation

internet

came cloud

setup app

for the installer

GET IT ON

App Store

GET IT ON

automation app

for the end user

GET IT ON

App Store

GET IT ON

System Frequency Approx. Movements Est. SIM Life Based on Usage

Occasional Usage Approx. 5 gate manoeuvres per

week

4-7 Years*

Average Usage** Approx. 3-4 gate manoeuvres

per day

3-4 Years

High Usage Approx. 5+ gate manoeuvres per

day, multiple scenarios running

1-3 Years

* SIM will expire after 3-4 years. (CAME guarantees 3 years with some tolerance for shelf life consideration)

** We anticipate SIM provided will have sufﬁcient data for Average Usage (as shown above) lasting approx. 3 years

TITLE

7pre-installed sim card

The pre-installed SIM card is an IOT/M2M multi SIM complete with 480MB data allowance and 3 year life term.

Under average usage of 3-4 gate manoeuvres per day, the data should last approximately 3 years.

In case you use up the 480MB data volume before the end of the 3-year term, you can easily add another 480MB data

volume by making a top-up, details of which can be found here:

www.cameconnect.co.uk/gsmmodule

Due to situations outside of our control, CAME cannot guarantee signal strength or availability and therefore will not be

held liable for lack of service.

came automation

internet

came cloud

setup app

for the installer

GET IT ON

App Store

GET IT ON

automation app

for the end user

GET IT ON

App Store

GET IT ON

System Frequency Approx. Movements Est. SIM Life Based on Usage

Occasional Usage Approx. 5 gate manoeuvres per

week

4-7 Years*

Average Usage** Approx. 3-4 gate manoeuvres

per day

3-4 Years

High Usage Approx. 5+ gate manoeuvres per

day, multiple scenarios running

1-3 Years

* SIM will expire after 3-4 years. (CAME guarantees 3 years with some tolerance for shelf life consideration)

** We anticipate SIM provided will have sufﬁcient data for Average Usage (as shown above) lasting approx. 3 years

8initial power ON

OUT1OUT2

Keycode

123456789ABCDE F

MATR

54051 6

300mAE GSM – 900 33dBm

DCS – 1800 30dBm

869.5MHz 14dBm

24V

CONNECT

123 4

GND

10+

COM

IN2

COM

IN1

–

1A 30V

RGSM001S

1 2

1GSM LED (Blue)

After a few seconds the LED will ﬂash 1x/sec indicating the RGSM001S is registered on a GSM network.

2POWER LED (Green)

The LED will ﬂash 5x/sec indicating the RGSM001S is not yet conﬁgured on the Connect platform

Power on the control board.

The display will read

Installer Tip

If the RGSM001S is located

in a concealed area and a low

GSM signal observed a 2m

extension cable and bracket is

available to purchase.

This then allows the aerial to

be located in a more suitable

position. Part No:

806SA-0050

TITLE9 commissioning the rgsm

3.1 Open the App and log in

using your technician details

as registered.

3.2 Select “CAME Connect

connection”.

3.3 Select “Site

management”.

3.4 Fill in a site “Name” and

“Description” and then press

“Add”.

2.1 Select “Register as

technician”.

2.2 Fill in your details and

then “Conﬁrm”.You will

receive an email containing

your log in information

and request to conﬁrm the

account. Should the email not

arrive, please check your junk

folder.

download the

connect setup app

adding the rgsm gateway

to your technician account

technician

connect setup app

If you have an existing account, please move to step 3.

Important!

The installation must be carried out

by skilled and qualified personnel

Mr Wilson, Sills Road, DE74 2US

1.1

GET IT ON

App Store

GET IT ON

Installer Tip

The Name and Description entered

here, can be used to identify the

site location.

Name: Mr Wilson, Sills Rd, DE74 2US

Description: Mr Wilson, Sills Rd,

DE74 2US

This shows in the Installers

Setup App, under the site

management list.

TITLE9 commissioning the rgsm

3.8 Manual Add

Enter the “Keycode” located on the

front of the RGSM0001S. Enter a

“Name” and “Description” followed

be “Add”.

3.5 Select the site you have

created.

3.6 Press “Add gateway”. 3.7 Press ‘Manual Add’.

OUT1OUT2

Keycode

123456789ABCDE F

MATR

54051 6

300mAE GSM – 900 33dBm

DCS – 1800 30dBm

869.5MHz 14dBm

24V

CONNECT

123 4

GND

10+

COM

IN2

COM

IN1

–

1A 30V

RGSM001S

1 2

troubleshooting

If you have any problems

setting up your RGSM, visit our

troubleshooting page:

123456789ABCDEF

SIM ID 8988228066602040825

Mr Wilson, Sills Rd, DE74 2US

3.9 The RED 3and GREEN 2LED’s will now be

on solid and the BLUE 1 ﬂashing 1x/sec.

CONGRATULATIONS - the RGSM001S has now

been successfully added to the Connect platform

OUT1OUT2

Keycode

123456789ABCDE F

MATR

54051 6

300mAE GSM – 900 33dBm

DCS – 1800 30dBm

869.5MHz 14dBm

24V

CONNECT

123 4

GND

10+

COM

IN2

COM

IN1

–

1A 30V

RGSM001S

If you intend to retain control

of the SIM for top up

If, as the installer, you intend to retain control of the SIM

for top up purposes, we recommend that you complete

the ‘Name’ eld with information relating to the customer,

property or site and in the ‘Description’ eld you insert

the SIM number which will give you full visibility of the site

information and the description in the installer SETUP app.

However, If you are transferring

the SIM control to your end user

If you intend to transfer control of the SIM for top up

purposes to your end user, we recommend that the

Device Name should be labeled with the SIM number to

provide your end user long term visibility in the dedicated

end user Automation App.

Please Note:

The ‘Description’ eld is not visible in the end user

Automation App, therefore any information contained

within that eld will not be available to the end user

after handover. The description eld is only visible in the

Installer SETUP App.

TITLE

Encoder

Frog - F4024E

M1 + M2

10 COMMISSIONING VIA APP

Select the device you have

just created.

Select Quick Setup. Select Yes. Ensure direction of motor and

motor type are set.

Select the 3 dots. Select add automation. Select Manual Add. Select BKV – ZN8 from the

drop-down list.

Enter a name and description,

then press Add.

adding

automation

BKV - ZN8 - Automation for sliding gates

BKV2000

Front Gates

Installer Tip

The Name and Description entered

here, can be used to identify the

gate location

Name: Front Gates

Description: Front Gates

This shows under the

customers Automation App

on the main display

TITLE10 COMMISSIONING VIA APP

When the gate has successfully

calibrated, it will automatically

display the dialog box shown

below. Select Yes.

Select Add. Select either Local Acquisition

or Add with QR Code.

If you pressed Local Acquisition,

the screen will change to the one

shown here. Select the button on

the fob and it will add the button

straight onto the control panel.

Select OK. Set the safety inputs (please

refer to section 12 for

options). Select Next.

Select Calibrating Travel.

10 COMMISSIONING VIA APP

Select the back button to return

to the main menu.

Once it has been accepted on

the control panel It will display

the above screen. Enter a

Name and select the correct

function for the fob. Select

Save. Repeat this process for

all fobs.

Select the back button to

return to the main menu.

If you select ADD via QR

Code, the app will open the

devices camera enabling

scanning of the QR code on

the fobs packaging.

Once the QR code has been

scanned, enter a Name and

select the correct function

for each button on the fob. If

you wish for a certain button

to not be active, then untick

the check box for that button.

Select Conﬁrm. Repeat this

process for all fobs.

TITLE

10 COMMISSIONING VIA APP

Accept the transfer request

directly from the email

received by the customer.

If the user has not previously

registered, select REGISTER

AS USER.

Complete the registration

details.

Finally, download the

Automation App.

On ﬁrst login you will be

prompted to accept the

gateway.

You will then be presented

with control options for your

automation.

To transfer to a customer,

select the 3 dots.

Select Transfer site Enter customer details you

wish to transfer to.

Select conﬁrm. The customer

will get an email asking to

conﬁrm the account.

transfer to

customer

name@mycustomer.co.uk

Firstname

Lastname

GET IT ON

App Store

GET IT ON

TITLE11 commissioning via panel

Should the gates not operate as suggested above,

call CAME helpline 0115 921 0430 for technical support.

Safety inputs should now be configured and the

gate force tested as required. Please refer to the

full manual to complete the commissioning.

Ensure the wiring is complete (refer to the wiring diagram) & any required physical stops are set before

commencing with programming Tick

1. Power on the control panel.

2. Press the button

3. Guided procedure

If Guided procedure is not shown go to Conﬁguration – Guided procedure

System mode - Single

Opening direction - To the left or To the right

As viewed from the inside of the property looking outwards.

CX input - Disable

CY input - Disable

CZ input - Disable

CK input - Disable

Travel AST Control - Disabled

AST Control (slowd.) - Disabled

Add users - NO

Travel calibration - Conﬁrm - YES

Please refer to the main manual for:

Changing automatic closing time, adjusting encoder settings if required

button - used to perform the following operations:

• Exit the menu

• Delete the changes

• Go back to the previous screen

• Stop the operator

buttons - used to perform the following operations:

• Navigate the menu

• Increase or decrease values

• Open or close the operator

button - used to perform the following operations

• Access menus

• Conﬁrm a choice

Important!

Esc< > Ent

TITLE11 commissioning via panel

Should the transmitter not operate as suggested above,

call CAME helpline 0115 921 0430 for technical support.

add a transmitter button

1. Press hold button, Conﬁguration is displayed

2. User management – New user

3. Select the function to be assigned to the button

User mode – Step-by-step – Sequential – Open – Partial open – B1-B2 Output

4. Waiting for code will now appear on the screen.

Press and release a button on a transmitter, if the transmitter button has not been previously saved

User saved will be displayed along with a user number. If the transmitter has been previously saved

Code already existing will be displayed.

Repeat the same procedure for adding another button.

A maximum of 250 individual buttons can be saved

remove a transmitter button

1. Press hold button, Conﬁguration is displayed

2. User management – Delete single user

3. Select the transmitter button number to remove by using the < > keys and Conﬁrm - YES

Repeat the same procedure to delete another transmitter button

remove all transmitters

1. Press hold button, Conﬁguration is displayed

2. User management – Delete all users

3. Conﬁrm - YES

Repeat the same procedure to delete another transmitter button

transmitter radio decoding

1. Press hold button, Conﬁguration is displayed

2. User management – Radio coding

3. Select the type of Radio-frequency coding.

All decoding - Rolling code - TW key block

4. Conﬁrm - YES

Ensure the AF card is ﬁtted (refer to the wiring diagram).

TITLE12 SAFETY options

C1 REOPENING DURING CLOSING

• When the automation is in its closing cycle and the safety circuit is triggered the automation will stop and reverse its motion until it reaches its

fully open position again.

• If the auto closing option is enabled and the safety is no longer triggered the auto closing countdown will commence, once completed the

automation will start the closing cycle again.

• If the auto closing option is not enabled the automation will return to the fully open position awaiting another activation from a command device.

FUNCTIONS > CX Input, CY Input, CZ Input, CK Input

SAFETY INPUTS

SENSITIVE EDGES

C2 RECLOSING DURING OPENING

• When the automation is in its opening cycle and the safety circuit is triggered the automation will stop and reverse its motion until it reaches its

fully closed position again.

• Once the automation has reached the fully closed position it will require another activation from a command device to restart.

C3 PARTIAL STOP

• When the automation is in its opening cycle and the safety circuit is triggered the automation will stop.

• If the auto closing option is enabled and the safety is no longer triggered the auto closing countdown will commence, once completed the

automation will start closing the device.

C4 OBSTRUCTION WAIT

• When the automation is in either its opening or closing cycle and the safety circuit is triggered the automation will stop.

• Once the safety is no longer triggered the automation will carry on the cycle it was performing at the time it was interrupted.

C7 REOPENING DURING CLOSING

• When the automation is in its closing cycle and the safety circuit is triggered the automation will reverse its motion until it reaches its fully open

position again.

• If the auto closing option is enabled and the safety is no longer triggered the auto closing countdown will commence, once completed the

automation will start the closing cycle again.

• If the auto closing option is not enabled the automation will return to the fully open position awaiting another activation from a command device.

C8 RECLOSING DURING OPENING

• When the automation is in its opening cycle and the safety circuit is triggered the automation will reverse its motion until it reaches its fully

closed position again.

• Once the automation has reached the fully closed position it will require another activation from a command device to restart.

If during the reverse motion a diﬀerent safety is triggered the automation will perform the appropriate action for the new triggered

safety, should multiple safeties be triggered at the same time the automation will be halted at its current position.

The above sequence will be attempted 3 times before the automation is halted, the automation will then

require activation from a command device to restart.

12 SAFETY options

C13 Reopening during closure with immediate stop once the obstacle has been removed, even

with automation not in movement

• When the automation is in its closing cycle and the safety circuit is triggered the automation will stop and reverse its motion until it reaches its fully

open position again.

• The automation is halted and will then require a activation from a command device to restart even if the obstruction is cleared.

• If the obstruction is removed before the automation reaches its fully open position the automation is halted at its current position and will then

require a activation from a command device to restart.

FUNCTIONS > CX Input, CY Input, CZ Input, CK Input

SENSITIVE EDGES (continued)

R7 Reopening during closure (sensitive edges with 8K2 resistor)

Direct connection of an 8k2 resistive edge

• When the automation is in its closing cycle and the safety circuit is triggered the automation will stop and reverse its motion until it reaches its

fully open position again.

• If the auto closing option is enabled and the safety is no longer triggered the auto closing count down will commence, once completed the

automation will again start the closing cycle.

• The above sequence will be attempted 3 times before the automation is halted, the automation will then require a activation from a command

device to restart

• If the auto closing option is not enabled the automation will return to the fully open position awaiting another activation from a command device

R8 Reclosing during opening (sensitive edges with 8K2 resistor)

Direct connection of an 8k2 resistive edge

• When the automation is in its opening cycle and the safety circuit is triggered the automation will stop and reverse its motion until it reaches its

fully closed position again.

• Once the automation has reached the fully closed position it will require another activation from a command device to restart

• The above sequence will be attempted 3 times before the automation is halted, the automation will then require a activation from a command

device to restart

R7 Double (Pair of sensitive safety-edges)

R8 Double (Pair of sensitive safety-edges)

Conﬁgure contact CX, CY, CZ or CK (NC), input for safety devices such as sensitive safety-edges as:

• [R7 (two sensitive safety-edges )] one pair sensitive safety-edges (with 8K2 resistor), reopening when closing.

• When the gate is closing, opening the contact triggers the inversion of movement until the gate is fully open again.

• [R8 (two sensitive safety-edges )], one pair sensitive safety-edges (with 8K2 resistor), reclosing when opening. When the gate is opening,

opening the contact triggers the inversion of movement until the gate is fully closed again.

If during the reverse motion a diﬀerent safety is triggered the automation will perform the appropriate action for the new triggered

safety, should multiple safeties be triggered at the same time the automation will be halted at its current position.

The above sequence will be attempted 3 times before the automation is halted, the automation will then

require activation from a command device to restart.