CAME Ati-S3 User manual

CAME.COM/UK
Ati-S3 kit
QUICK SETUP GUIDE
Typical gate setup & geometry
Gate motor manual release
Kit wiring diagram
Control panel guide & safety
Complete kit for a single swing gate
up to 3m wide
TO BE READ IN CONJUNCTION WITH THE FULL INSTRUCTION MANUAL

CONTENTS
DIR10
Pair of Photocells
AF43S
Radio Frequency Card
top-a433n
Tuned Antenna
ZA3P
Control Panel
A3000A
Motor
x2
ATI-S3: KIT CONTENTS
topd4Fks
Fixed code Transmitter
1Kit Contents
2Safety Instructions
3Typical Gate Setup
4Geometry
5Manual Release Instructions
6Kit Wiring Diagram
7Control Panel:
Quick Start Guide
8Control Panel:
Programming Transmitters
9Control Panel: Safety
10 Optional Accessories

SAFETY INSTRUCTIONS
When correctly installed in compliance to installation instructions and adhering to all
current electrical, mechanical and manufacturer regulations, your automation system
will provide a high degree of safety and problem free operation.
Please take note of the following warnings that must be followed in order to
prevent accidents during your gate operation:
• Do not allow children to play near the gate.
• Keep all remote control operating devices out of the reach of children.
• Do not pass through the gate whilst in operation. Wait until they are fully open before passing through.
• Do not stop unnecessarily when passing through the gate.
• Keep feet away from the bottom of the gate during operation.
• Do not operate the gate by remote control unless they are in view.
• Do not attempt to block or interfere with the gate movement during operation.
• Under no circumstances should you attempt to modify the gate automation system.
• Ensure that your gate is serviced at 3 to 12 month intervals (dependent on number of openings) by your installation/
maintenance company.
• Report any signs of malfunction to your installation/maintenance company immediately.
• In the case of malfunction, isolate the power supply, release any additional locking mechanism, manually open the
gate (see manual release instruction booklet) and call your installation/maintenance company.
• If you are in any doubt regarding the operation of your gate, call your installation/maintenance company.

ATI: TYPICAL GATE SETUP
4
1
2
5
3
OUTSIDE OF GATES
INSIDE OF GATES
7
8
6
1ATI Motor 4Flashing Light (optional) 72nd set of Photocells (optional)
2Control Panel 5Selector Keypad (optional) 8Mechanical End Stop (not supplied)
3Reception Antenna 6Photocells (on outside of gate posts) 9Photocell column (optional accessory)
CONTROL PANEL
PHOTOCELLS
• The control panel should be mounted in an accessible position and not directly behind the gates, to avoid a
potential crushing hazard.
• Use cable glands to connect the devices to the control panel. One of these must be used exclusively for the
power supply cable.
• All holes should be sealed to avoid ingression and maintain the IP54 protection rating.
Only a competent service provider should open the enclosure
and adjust the settings.
• The photocells are used in pairs, one transmitter and one receiver.
• They should be installed between 500-600mm from the ground, facing each other.
• Power for the photocells is taken from the control panel 24v AC.
• The maximum range of the photocell should always be observed.
When the photocell beam is broken, the control panel can be programmed on how to react.
Please see ‘Safety’ section for more information.

ATI-S3: GEOMETRY
• The greater the motor angle, the greater
the opening speed and the slower the
gear motor’s thrust.
• The smaller the motor angle, the slower
the opening speed and the greater the
gear motor’s thrust.
Preliminary checks
Side hung gate GEOMETRY
Tick
1. Check that the gate structure is sturdy enough, the hinges work eciently and that there is
no friction between the fixed and moving parts
2. Make sure that measurement Cdoes not exceed the value shown in the reference table
3. Make sure that you have fitted opening and closing mechanical gate stops
OUTward OPENING gates
For outward opening gate geometry
please refer to the full Installation Manual.
Bushing
Back swivel-
joint
• Lubricate the bushing and fit it into one of the holes on the post bracket.
• The bracket holes allow the opening angle to be changed.
Pillar
Hinge
Leaf - closed
position
Opening A (mm) B (mm) C (mm) E (mm)
90°130 130 60 720
120°130 110 50 720

ATI: MANUAL RELEASE
The ATI worm drive swing gate operators have a manual release lock beneath a hatch on
the top of the motors.
To manually release the gates:
Basic Maintenance: Hints & Tips
• Slide back manual release cover & spray locking
mechanism with suitable penetrating lubricant.
• Lubricate gate hinges.
• Manually release the gates at least once per month.
ALWAYS isolate the power supply as
instructed by your installer (even in a
power cut).
Release any additional locking
device fitted to the gate (eg. electric
lock etc).
1. Raise the door covering the lock A.
2. Insert the key Band turn 180° clockwise C, which immediately releases gate.
3. With your other hand firmly open the gate. The gate should be manually released. Now fully open the gate carefully at
the same speed as the automatic operator.
4. To re-engage, close the gate and turn the key back to its original position. Attempt to manually move the gate to
ensure it is fully engaged.
a CB

ATI-S3: wiring diagram
ATI A3000A
Gate motor
Cable/length
1m - 20m = 3 Core 1.5mm
20m - 30m = 3 Core 2.5mm
L N U V W X Y E E3 10 11 S 1 2 3 3P 457 2 C1 CX B1 B2TS 10
L1T CT 0 12 24 L2T
2FC1 FA2 FC2
FA1
L2T L1T1 2 3 4
012 24
ZA3P
Control Panel
+ -
10 2 TX C NC TX 2
RX TX
DIR
Photocells
Cable/length
RX 4 Core 0.5mm Flex
TX 4 Core 0.5mm Flex
1m - 30m
AF43S
Plug-in
TOP-A433N
Antenna
Cable/length
RG58
Max. 5m
Mains Supply
230 V AC
Cable/length
1m - 20m = 3 Core 1.5mm
20m - 30m = 3 Core 2.5mm
The Earth cable should
be connected to the
motor chassis.

ZA3P: QUICK START GUIDE
Important!
The installation must be carried out
by skilled and qualified personnel
Should the gates not operate as suggested above,
call CAME helpline 0115 921 0430 for technical support.
Safety inputs should now be configured and the
gate force tested as required. Please refer to the
full manual to complete the commissioning.
Ensure the wiring is complete (refer to the wiring diagram) & any required physical stops are set before
commencing with programming Tick
1. Power on the control panel.
2. Disable total stop – Permanent link wire between terminal 1& 2.
3. If no safety device has been connected to the C1 terminal then disable the safety input C1 -
Permanent link wire between terminal 2& C1.
4. Disable safety input CX – Dip switch 8on.
5. Set all other dip switches off.
6. Check the motor directions
Enable maintained action – Dip switch 6on.
Hold a wire between terminal 2& 3.
The gate should open, if not reverse the motor cables for motor 2 (Connections X, Y)
Disable maintained action – Dip switch 6off
7. Set the TRM2 potentiometer all the way to minus (Anticlockwise).
8. Adjust the TL potentiometer to the 4 O’clock position
9. Check the gate operation by pulsing across connections 2& 4, the gate will close.
Potentiometers Dip Switches

ZA3P: transmitters
Should the transmitter not operate as suggested above,
call CAME helpline 0115 921 0430 for technical support.
add a transmitter button
1. Press and hold the CH1 button, the PROG. LED starts flashing rapidly.
2. While keeping the CH1 button held down press and release a button on a transmitter
The PROG. LED goes solid to signal the successful saving of the code.
3. Release the CH1 key.
A maximum of 25 individual buttons can be saved.
remove all transmitters
1. Press and hold the CH1 and CH2 buttons simultaneously until the PROG. LED stays lit
All previously saved transmitter buttons will be removed from the memory of the control board.
L N U V W X Y E E3 10 11 S 1 2 3 3P 457 2 C1 CX B1 B2TS 10
L1T CT 0 12 24 L2T
2FC1 FA2 FC2
FA1
L2T L1T1 2 3 4
012 24
L N U V W X Y E E3 10 11 S 1 2 3 3P 457 2 C1 CX B1 B2TS 10
L1T CT 0 12 24 L2T
2FC1 FA2 FC2
FA1
L2T L1T1 2 3 4
012 24
Ensure the AF card is fitted (refer to the wiring diagram).

ZA3P: SAFETY
C1 REOPENING DURING CLOSING
• When the automation is in its closing cycle and the safety circuit is triggered the automation will stop and reverse its motion until it reaches its
fully open position again.
• If the auto closing option is enabled and the safety is no longer triggered the auto closing countdown will commence, once completed the
automation will start the closing cycle again.
• If the auto closing option is not enabled the automation will return to the fully open position awaiting another activation from a command device.
FUNCTIONS > C1 Input, CX Input
SAFETY INPUTS
CX RECLOSING DURING OPENING
• When the automation is in its opening cycle and the safety circuit is triggered the automation will stop and reverse its motion until it reaches its
fully closed position again.
• Once the automation has reached the fully closed position it will require another activation from a command device to restart.
CX PARTIAL STOP
• When the automation is in its opening cycle and the safety circuit is triggered the automation will stop.
• If the auto closing option is enabled and the safety is no longer triggered the auto closing countdown will commence, once completed the
automation will start closing the device.
If during the reverse motion a different safety is triggered the automation will perform the appropriate action for the new triggered
safety, should multiple safeties be triggered at the same time the automation will be halted at its current position.
OR
The above sequence will be attempted 3 times before the automation is halted, the automation will then
require activation from a command device to restart.