Canon Imagerunner 1019j User manual

SERVICESERVICE

MANUALMANUAL

imageRUNNERimageRUNNER

1019J/1023/1019J/1023/

1023N/1023iF1023N/1023iF

DU7-1207-000DU7-1207-000

ApplicationApplication

This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation,This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation,

maintenancemaintenance

, and repair of products. This , and repair of products. This

manual covers all localities where the products are sold. For this manual covers all localities where the products are sold. For this

reason,reason,

there may be information in this there may be information in this

manual that does not apply to manual that does not apply to

your locality.your locality.

CorrectionsCorrections

This manual may contain technical inaccuracies or typographical errors due to improvements or changes inThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in

products. products.

When When

changes changes

occur occur

in appin app

licable licable

products products

or in or in

the the

contents contents

of this of this

manual, manual,

Canon Canon

will will

release release

technicaltechnical

information as the need arises. In the event of major changes in the contents of this manual over a long or shortinformation as the need arises. In the event of major changes in the contents of this manual over a long or short

period, Canon period, Canon

will issue a new will issue a new

edition of this manedition of this man

ual.ual.

The following paragraph does not apply to The following paragraph does not apply to

any countries where such provisions are inconsistent with local law.any countries where such provisions are inconsistent with local law.

TrademarksTrademarks

The product names and company names used in this manual are the registered trademarks of the individualThe product names and company names used in this manual are the registered trademarks of the individual

companies.companies.

CopyrightCopyright

This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,

reproduced or translated into another language, in whole or in reproduced or translated into another language, in whole or in

part, without the written consent of part, without the written consent of

Canon Inc.Canon Inc.

CANON INC.CANON INC.

Printed in JapanPrinted in Japan

CautionCaution

Use of this Use of this

manual should be strictly supervised to avoid manual should be strictly supervised to avoid

disclosure of confidential information.disclosure of confidential information.

IntroductionIntroduction

Symbols UsedSymbols Used

This documentation uses the following symbols to indicate special This documentation uses the following symbols to indicate special

information:information:

Indicates an item of a non-specific nature, possibly classified as Note, Caution, orIndicates an item of a non-specific nature, possibly classified as Note, Caution, or

Warning.Warning.

Indicates an item requiring care to Indicates an item requiring care to

avoid electric shocks.avoid electric shocks.

Indicates an item requiring caIndicates an item requiring ca

re to avoid combustion (fire).re to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid elecIndicates an item prohibiting disassembly to avoid elec

tric shocks or problems.tric shocks or problems.

Indicates an item requiring disconnection of the power Indicates an item requiring disconnection of the power

plug from the electric outlet.plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic inIndicates an item intended to provide notes assisting the understanding of the topic in

question.question.

Indicates an item of reference Indicates an item of reference

assisting the understanding of the topic in question.assisting the understanding of the topic in question.

Provides a description of a service mode.Provides a description of a service mode.

Provides a description of the nature of Provides a description of the nature of

an error indication.an error indication.

MemoMemo

REF.REF.

IntroductionIntroduction

The following rules apply throughout this Service Manual:The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the 1. Each chapter contains sections explaining the

purpose of specific functions and the relationship between elec-purpose of specific functions and the relationship between elec-

trical and mechanical systems with reference to the trical and mechanical systems with reference to the

timing of operation.timing of operation.

In In

the the

diagrams, diagrams,

represents represents

the the

path path

of of

mechanical mechanical

drive; drive;

where where

a a

signal signal

name name

accompanies accompanies

thethe

, ,

e ae a

w w

s s

e de d

n n

f f

e e

c sc s

The expression "turn on the power" means flipping on the power switch, closing the front door, and closingThe expression "turn on the power" means flipping on the power switch, closing the front door, and closing

the delivery unit door, which results in supplying the the delivery unit door, which results in supplying the

machine with power.machine with power.

2. In the digital circuits, '1'is used to 2. In the digital circuits, '1'is used to

indicate that the voltage indicate that the voltage

level of a given level of a given

signal is "High", while '0' is usedsignal is "High", while '0' is used

to indicate "Low".(The voltage value, however, differs from cto indicate "Low".(The voltage value, however, differs from c

ircuit to circuit.) In addition, the ircuit to circuit.) In addition, the

asterisk (*) asasterisk (*) as

in "DRMD*" indicates that the DRMD signal goes on when '0'.in "DRMD*" indicates that the DRMD signal goes on when '0'.

In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field.In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field.

Therefore, the operations of the microprocessors used in the machines are not discussed: they are explainedTherefore, the operations of the microprocessors used in the machines are not discussed: they are explained

in terms of from sensors to the input of the in terms of from sensors to the input of the

DC controller PCB and from the output of the DC controller PCBDC controller PCB and from the output of the DC controller PCB

to the loads.to the loads.

The descriptions in this Service Manual are subject to change The descriptions in this Service Manual are subject to change

without notice for product improvement or otherwithout notice for product improvement or other

purposes, and major changes purposes, and major changes

will be communicated in the form will be communicated in the form

of Service Information bulletins.of Service Information bulletins.

All service persons are expected to have a good understanding of the contents of this Service Manual and allAll service persons are expected to have a good understanding of the contents of this Service Manual and all

relevant Service Information bulletins and be able relevant Service Information bulletins and be able

to identify and isolate faults in the to identify and isolate faults in the

machine."machine."

ContentsContents

Chapter 1Chapter 1

IntroductionIntroduction

1.11.1

System ConstructionSystem Construction

........................................................................

..........................................................................

................ ................

1-11-1

1.1.11.1.1

System ConfigurationSystem Configuration

................................................................................................ 1-1................................................................................................ 1-1

1.21.2

Product SpecificationsProduct Specifications

..................................................................

..........................................................................

................ ................

1-31-3

1.2.11.2.1

Names of PartsNames of Parts

...........................................................................................................1-3...........................................................................................................1-3

1.2.1.11.2.1.1

External View (Front)External View (Front)

......................

........................

....................

........................

......................

....... .......

1-31-3

1.2.1.21.2.1.2

External View (Rear)External View (Rear)

........................

......................

........................

....................

........................

......................

....... .......

1-41-4

1.2.1.31.2.1.3

Cross-Section (Main body)Cross-Section (Main body)

....................

........................

......................

........................

........ ........

1-51-5

1.2.1.41.2.1.4

Cross Section (ADF)Cross Section (ADF)

........................

......................

........................

....................

........................

......................

....... .......

1-61-6

1.2.21.2.2

Using the MachineUsing the Machine

.....................................................................................................1-7.....................................................................................................1-7

1.2.2.11.2.2.1

Turning On the Power SwitchTurning On the Power Switch

........................

......................

........................

....................

........................

.. ..

1-71-7

1.2.2.21.2.2.2

When Turning Off the Main Power SwitchWhen Turning Off the Main Power Switch

....................

........................

....................

........................

....................

........................

..... .....

1-81-8

1.2.2.31.2.2.3

Control PanelControl Panel

......................

........................

....................

........................

......................

....................

........................

...... ......

1-101-10

1.2.31.2.3

User Mode ItemsUser Mode Items

......................................................................................................1-12......................................................................................................1-12

1.2.3.11.2.3.1

COMMON SETTINGSCOMMON SETTINGS

......................

........................

....................

........................

....................

... ...

1-121-12

1.2.3.21.2.3.2

COPY SETTINGSCOPY SETTINGS

....................

........................

....................

........................

....................

........................

......................

....................

........... ...........

1-131-13

1.2.3.31.2.3.3

TX/RX SETTINGSTX/RX SETTINGS

....................

........................

....................

........................

....................

........................

......................

....................

........... ...........

1-141-14

1.2.3.41.2.3.4

ADDRESS BOOK SADDRESS BOOK S

ET.ET.

....................

........................

......................

........................

....................

........................

......................

. .

1-151-15

1.2.3.51.2.3.5

PRINTER SETTINGSPRINTER SETTINGS

....................

......................

........................

....................

........................

......................

..... .....

1-171-17

1.2.3.61.2.3.6

TIMER SETTINGSTIMER SETTINGS

......................

........................

....................

........................

......... .........

1-181-18

1.2.3.71.2.3.7

ADJUST./CLEANINGADJUST./CLEANING

....................

......................

........................

....................

........................

......................

..... .....

1-181-18

1.2.3.81.2.3.8

REPORT SETTINGSREPORT SETTINGS

......................

........................

....................

........................

......................

..... .....

1-181-18

1.2.3.91.2.3.9

SYSTEM SETTINGSSYSTEM SETTINGS

......................

........................

....................

........................

......................

..... .....

1-191-19

1.2.41.2.4

Maintenance by the UserMaintenance by the User

........................................................................................1-21........................................................................................1-21

1.2.4.11.2.4.1

User Maintenance ItemsUser Maintenance Items

......................

....................

........................

....................

........................

......................

....................

........... ...........

1-211-21

1.2.4.21.2.4.2

CleaningCleaning

......................

....................

........................

......................

........................

....................

........................

......................

..... .....

1-211-21

1.2.51.2.5

SafetySafety

.........................................................................................................................1-24.........................................................................................................................1-24

1.2.5.11.2.5.1

Safety of TonerSafety of Toner

..................

........................

......................

........................

....................

........................

......................

..... .....

1-241-24

1.2.5.21.2.5.2

Safety of the Laser LightSafety of the Laser Light

......................

....................

........................

....................

........................

......................

....................

........... ...........

1-241-24

1.2.5.31.2.5.3

CDRH RegulationsCDRH Regulations

......................

........................

....................

........................

......... .........

1-241-24

1.2.5.41.2.5.4

Handling the Laser UnitHandling the Laser Unit

....................

........................

......................

........................

....................

........................

......................

. .

1-251-25

1.2.5.51.2.5.5

Point to Note about FirePoint to Note about Fire

........................

....................

........................

....................

........................

......................

....................

........... ...........

1-261-26

1.2.5.61.2.5.6

Cautions as to the replacement and disposal Cautions as to the replacement and disposal

of lithium batteryof lithium battery

....................

......................

............ ............

1-261-26

1.2.61.2.6

Product SpecificationsProduct Specifications

.............................................................................................1-27.............................................................................................1-27

1.2.6.11.2.6.1

Product SpecificationsProduct Specifications

......................

........................

....................

........................

....................

... ...

1-271-27

1.2.6.21.2.6.2

ADF SpecificationsADF Specifications

......................

........................

....................

........................

......... .........

1-291-29

1.2.6.31.2.6.3

Fax SpecificationsFax Specifications

....................

........................

....................

........................

....................

........................

......................

....................

........... ...........

1-301-30

1.2.71.2.7

Function ListFunction List

..............................................................................................................1-31..............................................................................................................1-31

ContentsContents

1.2.7.11.2.7.1

Print Speed (iR1019J))Print Speed (iR1019J))

........................

....................

........................

......................

........................

. .

1-311-31

1.2.7.21.2.7.2

Print Speed (iR1023/1023N/1023iF)Print Speed (iR1023/1023N/1023iF)

......................

........................

. .

1-321-32

1.2.7.31.2.7.3

Types of PaperTypes of Paper

......................

........................

....................

........................

......................

........................

....................

.... ....

1-331-33

Chapter 2Chapter 2

InstallationInstallation

2.12.1

Installing the Card ReaderInstalling the Card Reader

............................................................

....................................................................

................ ................

2-12-1

2.1.12.1.1

Points to NotePoints to Note

..................................................................................

..........................................................................................

...................... ......................

2-12-1

2.1.22.1.2

Checking the ContentsChecking the Contents

....................................................................................

..........................................................................................

...... ......

2-12-1

2.1.32.1.3

Installation ProcedureInstallation Procedure

........................................................................................

..........................................................................................

...... ......

2-32-3

2.22.2

Installing the PCL Printer Kit-M1Installing the PCL Printer Kit-M1

..................................................................................................................................................................

2-122-12

2.2.12.2.1

Checking the ContentsChecking the Contents

....................................................................................

..........................................................................................

.... ....

2-122-12

2.2.22.2.2

Installation ProcedureInstallation Procedure

........................................................................................

..........................................................................................

.... ....

2-122-12

2.32.3

Installing the Network Interface Adapter iN-E11Installing the Network Interface Adapter iN-E11

..............................................................................................................

2-192-19

2.3.12.3.1

Checking the ContentsChecking the Contents

....................................................................................

..........................................................................................

.... ....

2-192-19

2.3.22.3.2

Installation ProcedureInstallation Procedure

........................................................................................

..........................................................................................

.... ....

2-202-20

Chapter 3Chapter 3

Basic OperationBasic Operation

3.13.1

ConstructionConstruction

..........................................................

....................................................................

....... .......

3-13-1

3.1.13.1.1

Functional ConstructionFunctional Construction

................................................................................

..........................................................................................

...... ......

3-13-1

3.1.23.1.2

Functional Block DiagramFunctional Block Diagram

........................................................................................

............................................ 3-............................................ 3-

3.1.33.1.3

Image Processor PCBImage Processor PCB

......................................................................................

..........................................................................................

...... ......

3-23-2

3.1.43.1.4

DC Controller PCBDC Controller PCB

................................................................................

..............................................................................................

............. .............

3-53-5

3.1.53.1.5

Analog Processor PCBAnalog Processor PCB

....................................................................................

..........................................................................................

...... ......

3-63-6

3.1.63.1.6

Power Supply PCBPower Supply PCB

..............................................................................

..............................................................................................

............. .............

3-63-6

3.1.73.1.7

Relay PCBRelay PCB

..................................................................................

....................................................................................

............................... ...............................

3-63-6

3.1.83.1.8

Control Panel PCBControl Panel PCB

................................................................................

..............................................................................................

............. .............

3-63-6

3.1.93.1.9

NCU PCB (if equipped with fax functions)NCU PCB (if equipped with fax functions)

................................................................................

.................... 3-.................... 3-

3.1.103.1.10

Network PCB (if equipped with network functions)Network PCB (if equipped with network functions)

..............

.. ..

3-63-6

3.1.113.1.11

Modular Jack PCB (if equipped with fax functions)Modular Jack PCB (if equipped with fax functions)

..............

................

..............

....... .......

3-63-6

3.1.123.1.12

Modem PCB (if equipped with fax Modem PCB (if equipped with fax

functions)functions)

..............

............

..............

................

..............

..... .....

3-73-7

3.23.2

Basic SequenceBasic Sequence

..................................................................

....................................................................

.............................. ..............................

3-83-8

3.2.13.2.1

Basic SequenceBasic Sequence

............................................................................

..........................................................................................

...................... ......................

3-83-8

Chapter 4Chapter 4

Original Exposure SystemOriginal Exposure System

4.14.1

ConstructionConstruction

..........................................................

....................................................................

....... .......

4-14-1

4.1.14.1.1

Specifications, Control Methods, and FunctionsSpecifications, Control Methods, and Functions

..............

. .

4-14-1

4.1.24.1.2

Major ComponentsMajor Components

................................................................................

..............................................................................................

............. .............

4-24-2

4.24.2

Basic SequenceBasic Sequence

..................................................................

....................................................................

.............................. ..............................

4-34-3

Contents

4.2.2

Basic Sequence after Depression of Start Key (Book mode, One Sheet of original)

4-4

4.2.3

Basic Sequence after Depression of Start Key (ADF

Mode, One Sheet of Original)

4-5

4.3

Various Control

..................................

..............................

4-6

4.3.1

Enlargement/Reduction

............................................................................................4-6

4.3.1.1

Magnification Change in Vertical Scan Direction

...........

..........

............

..........

............

.....

4-6

4.3.1.2

Magnification Change in Horizontal Scan Direction

..........

............

..........

...........

............

4-6

4.3.2

Dirt Sensor Control

....................................................................................................4-6

4.3.2.1

Outline

..........

...........

............

..........

............

...........

............

..........

...........

4-6

4.4

Parts Replacement Procedure

...............................

....................................

.....

4-8

4.4.1

Copyboard glass

........................................................................................................4-8

4.4.2

Reader Controller PCB

.............................................................................................4-8

4.4.3

Scanner Motor

............................................................................................................4-9

4.4.4

Contact sensor

...........................................................................................................4-9

4.4.5

Contact Sensor HP Sensor

....................................................................................4-10

Chapter 5

Laser Exposure

5.1

Construction

.................................

..................................

....................................

5-1

5.1.1

Specifications and Control Mechanism

.................................................................. 5-1

5.1.2

Main Components

...................................................................................................... 5-2

5.2

Parts Replacement Procedure

...............................

....................................

.....

5-3

5.2.1

Laser Scanner Unit

....................................................................................................5-3

Chapter 6

Image Formation

6.1

Construction

.................................

..................................

....................................

6-1

6.1.1

Specifications and Control Mechanism

.................................................................. 6-1

6.1.2

Outline

.......................................................................................................................... 6-2

6.2

Image Formation Process

.................................

.....................................

..........

6-3

6.2.1

Reproduction Processes

........................................................................................... 6-3

6.3

Parts Replacement Procedure

...............................

....................................

.....

6-5

6.3.1

Developing Assembly

................................................................................................6-5

6.3.2

Transfer Charging Roller

..........................................................................................6-5

6.3.3

Waste Toner Full Sensor

..........................................................................................6-6

Chapter 7

Pickup/Feeding System

7.1

Construction

.................................

..................................

....................................

7-1

7.1.1

Outline

.......................................................................................................................... 7-1

Contents

7.2

Detecting Jams

..............................

.................................

..................................

7-2

7.2.1

Jam Detection Outline

..........................................

.............................................

.......

7-2

7.2.1.1

Outline

...........

............

..........

............

...........

............

..........

............

.........

7-2

7.2.1.2

Types of Jams

..........

...........

............

..........

............

...........

............

..........

...........

........

7-3

7.3

Cassette Pick-Up Unit

.............................

....................................

......................

7-4

7.3.1

Outline

.......................................

............................................

......................................

7-4

7.3.2

Retry Pickup

............................................

.............................................

......................

7-4

7.3.3

Detecting the Size of Paper

...........................................

.......................................... 7-

7.4

Manual Feed Pickup Unit

.....................................

..................................

..........

7-5

7.4.1

Outline

.......................................

............................................

......................................

7-5

7.4.2

Retry Pickup

............................................

.............................................

......................

7-6

7.4.3

Detecting the Size of Paper

...........................................

.......................................... 7-

7.5

Duplex Feeding Unit

................................

....................................

......................

7-6

7.5.1

Outline

.......................................

............................................

......................................

7-6

7.6

Parts Replacement Procedure

.............................

..................................

..........

7-7

7.6.1

Pickup Roller

..........................................

.............................................

.......................

7-7

7.6.2

Cassette Paper Sensor

........................................

.............................................

.......

7-7

7.6.3

Cassette Pickup Solenoid

...........................................

............................................

7-8

7.6.4

Manual Pickup Roller

............................................

.............................................

.......

7-8

7.6.5

Manual Feed Tray paper sensor

........................................

....................................

7-9

7.6.6

Manual Feed Pickup Solenoid

............................................

....................................

7-9

7.6.7

Manual Separation Pad

........................................

.............................................

.......

7-9

7.6.8

Registration Roller

.......................................

...............................................

............

7-10

7.6.9

Registration Sensor

.....................................

...............................................

............

7-13

7.6.10

Registration Clutch

.....................................

...............................................

............

7-14

7.6.11

Feeding Roller

............................................

.............................................

..............

7-14

7.6.12

Duplex Pickup Solenoid

............................................

...........................................

7-15

7.6.13

Separation Roller

.......................................

.............................................

..............

7-15

Chapter 8

Fixing System

8.1

Construction

.............................

..................................

.......

8-1

8.1.1

Specifications, Control Mechanisms, and Functions

.......

8-1

8.1.2

Outline

.......................................

............................................

......................................

8-2

8.2

Various Control Mechanisms

...............................

..................................

..........

8-3

8.2.1

Controlling the Fixing Film Temperature

..........................................

.....................

8-3

8.2.1.1

Outline

...........

............

..........

............

...........

............

..........

............

.........

8-3

8.2.1.2

Controlling the Fixing Film

Temperature

...........

............

..........

............

...........

..........

........

8-3

8.2.1.3

Target Temperatures by Mode

..........

...........

............

..........

............

...........

8-4

8.3

Protective Functions

................................

....................................

......................

8-5

8.3.1

Outline

8-5

Contents

8.4

Parts Replacement Procedure

...............................

....................................

.....

8-7

8.4.1

Fixing Unit

...................................................................................................................8-7

8.4.2

Pressure Roller

.........................................................................................................8-10

8.4.3

Fixing Film

.................................................................................................................8-11

8.4.4

Fixing Delivery Sensor

............................................................................................8-12

Chapter 9

External and Controls

9.1

Control Panel

.....................................

..................................

..............................

9-1

9.1.1

Outline

.......................................................................................................................... 9-1

9.2

Fans

.................................

.....................................

..........

9-1

9.2.1

Outline

.......................................................................................................................... 9-1

9.3

Power Supply System

.................................

.....................................

................

9-2

9.3.1

Power Supply

..............................................................................................................9-2

9.3.1.1

Outline

..........

...........

............

..........

............

...........

............

..........

...........

9-2

9.3.1.2

Rated Output of the Power Supply PCB

...........

............

........

9-4

9.3.2

Protection Function

....................................................................................................9-4

9.3.2.1

Protective Functions

............

...........

............

..........

............

...........

.......

9-4

9.4

Parts Replacement Procedure

...............................

....................................

.....

9-5

9.4.1

External Covers

..........................................................................................................9-5

9.4.2

Drive Unit

.....................................................................................................................9-9

9.4.3

Power Supply Unit

...................................................................................................9-10

9.4.4

Control Panel

............................................................................................................9-11

9.4.5

Image Processor PCB

.............................................................................................9-11

9.4.6

NCU PCB

..................................................................................................................9-13

9.4.7

Modular Jack PCB

...................................................................................................9-13

9.4.8

Modem PCB

..............................................................................................................9-14

9.4.9

Network PCB

............................................................................................................9-14

9.4.10

Relay PCB

...............................................................................................................9-15

9.4.11

Interlock Switch

......................................................................................................9-15

9.4.12

Fans

.........................................................................................................................9-16

9.4.13

Other

........................................................................................................................9-16

Chapter 10

Original Feeding System

10.1

Basic Construcion

..............................

....................................

.......................

10-1

10.1.1

Outline

...................................................................................................................... 10-1

10.1.2

Drive Mechanism

................................................................................................... 10-2

10.2

Basic Operation

.....................................

.................................

.......................

10-2

10.2.1

Outline of Operation Mode

................................................................................... 10-2

10.2.2

Document Size Detection

..................................................................................... 10-5

Contents

10.2.3

Paper Pickup Operation

.............................................

.......................................... 10-

10.2.4

Reversal Operation

.....................................

...............................................

...........

10-7

10.2.5

Delivery Operation

...............................................

.............................................

....

10-8

10.3

Detection Jams

.................................

..................................

............................

10-9

10.3.1

Outline

.....................................

............................................

....................................

10-9

10.4

Parts Replacement Procedure

.................................

10-11

10.4.1

ADF

........................................

............................................

...................................

10-11

10.4.2

External Covers

..........................................

...............

10-11

10.4.3

ADF Drive Unit

............................................

..........................................

...............

10-13

10.4.4

Feed Frame Unit

........................................

..........................................

...............

10-14

10.4.5

ADF Motor Unit

..................................

.............................................

.....................

10-14

10.4.6

Pick-up/Feed Roller Unit

........................................

............................................

10-15

10.4.7

Pickup Roller

......................................

.............................................

.....................

10-15

10.4.8

Original Separation Pad

.........................................

............................................

10-16

10.4.9

Feed Roller

.........................................

.............................................

.....................

10-16

10.4.10

Original Sensor

.........................................

..........................................

...............

10-16

10.4.11

Separation Rear Sensor

.........................................

10-17

10.4.12

Registration Sensor

........................................

..........................................

........

10-17

10.4.13

Document Edge Sensor

.......................................

............................................

10-17

10.4.14

Pick-up Solenoid

.............................................

..........................................

........

10-18

10.4.15

Registaration Solenoid

.........................................

............................................

10-18

10.4.16

Roller Release Solenoid

.........................................

10-19

Chapter 11

Maintenance and Inspection

11.1

Periodically Replaced Parts

...............................

..................................

........

11-1

11.1.1

Periodically Replaced Parts

.........................................

........................................ 11-

11.2

Durables and Consumables

...............................

..................................

........

11-1

11.2.1

Durables

..........................................

.............................

11-1

11.3

Scheduled Servicing Basic Procedure

...........................

............................

11-1

11.3.1

Periodeical Service Items

..........................................

.......................................... 11-

Chapter 12

Standards and Adjustments

12.1

Image Adjustments

................................

....................................

....................

12-1

12.1.1

Image parallelism adjustment

............................................

................................. 12-

12.2

Scanning System

.............................

..................................

............................

12-2

12.2.1

Procedure after Replacing the CS

..........................................

........................... 12-

12.2.2

Procedure after Replacing the Copyboard Glass

(if equipped with SEND

functions)

.......................................

............................................

....................................

12-2

12.3

Electrical Components

12-3

Contents

12.3.2

Actions to Take before A

ll Clearing (Backing

up the User Data)

................... 12-3

12.4

ADF

...............................

.....................................

........

12-4

12.4.1

Outline

......................................................................................................................12-4

12.4.1.1

Outline

...........

............

..........

............

...........

............

..........

......

12-4

12.4.1.2

Preparing a Test Sheet for Adjustment

...........

............

......

12-4

12.4.2

Adjusting the Mechan

ical System

.......................................................................12-5

12.4.2.1

Adjusting the Perpend

icularity

..........

............

..........

............

...........

..........

...........

12-5

12.4.3

Adjusting the El

lectrical System

..........................................................................12-5

12.4.3.1

Adjusting the Magnification

...........

..........

............

..........

............

...........

.....

12-5

12.4.3.2

Adjusting the Horizontal Re

gistration

..........

............

..........

............

...........

..........

...........

12-6

12.4.3.3

Leading edge registration adjustment

..........

............

..........

............

...........

........

12-6

Chapter 13

Correcting Faulty Images

13.1

Making lnitial Checks

..............................

.....................................

.................

13-1

13.1.1

Site Environment

.................................................................................................... 13-1

13.1.2

Checking the Paper

............................................................................................... 13-1

13.1.3

Checking the Placement of Paper

....................................................................... 13-1

13.1.4

Checking the Durables

.......................................................................................... 13-1

13.1.5

Checking the Units and Functional Systems

..................................................... 13-1

13.1.6

Others

...................................................................................................................... 13-2

13.2

Outline of Electrical Components

.............................

..................................

13-3

13.2.1

Clutch/Solenoid

......................................................................................................13-3

13.2.1.1

List of

Clutches/Solenoids/Motors/Fa

...........

.....

13-3

13.2.2

Sensor

......................................................................................................................13-5

13.2.2.1

List of Sensors

..........

............

...........

............

..........

............

..........

...

13-5

13.2.3

Lamps, Heaters, and Others

................................................................................13-7

13.2.3.1

List of Lamps, Heaters, and Others

...........

............

..........

............

13-7

13.2.4

PCBs

........................................................................................................................13-8

13.2.4.1

List of PCBs

............

...........

............

..........

............

...........

..........

............

......

13-8

Chapter 14

Self Diagnosis

14.1

Error Code Details

..............................

....................................

.......................

14-1

14.1.1

Error Code Details

................................................................................................. 14-1

14.2

Jam Code

.................................

..................................

...

14-4

14.2.1

Jam Codes (Main body)

........................................................................................ 14-4

14.2.2

Jam Codes (ADF)

.................................................................................................. 14-4

14.3

FAX Error Codes

...................................

.................................

.......................

14-5

14.3.1

Outline

......................................................................................................................14-5

14.3.1.1

Error Code Outline

............

..........

............

...........

............

......

14-5

14.3.2

User Error Code

.....................................................................................................14-6

Chapter 1

1.2.6.2 ADF Specifications

0013-1043

Noise

Copying

(A4/22cpm):66.7 dB or less (reference)

(LTR/23cpm):67.05 dB or less (reference)

(A4/18cpm):65.3dB dB or less (reference)

(LTR/19cpm):65.65 dB or less (reference)

Power supply rating

120V (50/60Hz), 230V (50/60Hz)

Power consumption

(maximum)

120V: Approx. 748 kW (max.)

230V: Approx. 954 kW (max.)

Power consumption

Continuous printing: 120V/ approx.432 Wh, 230V/

approx.417

Standby: 120V/ approx.18.2 Wh, 230V/ approx.19.7 Wh

Energy save stanby: 120V/ approx.4.59 Wh, 230V/ approx.4.65

(reference only,

equipped with

full option)

Ozone

0.01ppm or less (initial)

0.035ppm or less (after endurance test)

Dimensions

Copyboard model: 520 mm (W) X 457mm (D) X 380mm (H)

ADF standard model: 520 mm (W) X 457mm (D) X 453mm

(H)

With optional cassette unit: 520 mm (W) X 457mm (D) X

581mm (H)

Weight

ADF model: Approx. 24.1kg

Copy board model: Approx. 22.0kg

Original orientation

Face-up

Original position

Center reference

Original processing mode

- Single-sided document processing

- Double-sided document processing

Original reading

Stream reading

Stack

small size *1: 50 sheets or less

large size*2: 25 sheets or less

*1: small size

(A4R, B5R, A5R, B6, LTRR, SMTR)

*2: large size (LGL)

Mixed original sizes

Same types of paper can be mixed.

Original AE detection

Chapter 1

1.2.6.3 Fax Specifications

0013-1044

Original size recognition

Stamp

Operating environment

Same as that of host machine.

Applicable lines

Subscriber telephone line (PSTN)

Transmission method

G3 / ECM

Modulation method

ITU-T V.27 ter (2.4Kbps, 4.8Kbps)

ITU-T V.29 (7.2Kbps, 9.6Kbps)

ITU-T V.17 (TC7.2Kbps, TC9.6Kbps, 12Kbps,

14.4Kbps)

ITU-T V.34 (2.4Kbps, 4.8Kbps, 7.2Kbps, 9.6Kbps, 12Kbps,

14.4Kbps, 16.8Kbps, 19.2Kbps, 21.6Kbps, 24Kbps, 26.4Kbps,

28.8Kbps, 31.2Kbps, 33.6Kbps)

ITU-T V.21 No.2 (300bps)

ITU-T V.8, V.34 (300bps)

Transmission speed

33.6Kbps, 31.2Kbps, 28.8Kbps, 26.4Kbps, 24Kbps, 21.6Kbps,

19.2Kbps, 16.8Kbps, 14.4Kbps, 12Kbps, TC9.6Kbps,

TC7.2Kbps, 9.6Kbps, 7.2Kbps, 4.8Kbps, 2.4Kbps

w/ auto fall-back mechanism

Coding

JBIG, MMR, MR, MH

Error correction

ITU-T ECM method

Modem IC

CONEXAN

T FM336

Plus

Scanning line density

Standard: 8 dots/mm x 3.85 lines/mm

Fine: 8 dots/mm x 7.7 lines/mm

Super Fine: 8 dots/mm x 15.4 lines/mm

Ultra Fine: 16 dots/mm x 15.4 lines/mm

Scanning density adjustment

Possible (9 settings)

Half tone

256 gradations

Printing resolution

600 dpi x 600 dpi

Reduction for reception

Fixed reduction (75%, 90%, 95%, 97%) Auto reduction (70 to

100%)

FAX/TEL switching

Yes (no voice response, no pseudo CI transmission)

Answering machine

connection

No

Remote reception

ID input method

ID: 2 characters (default: 25)

Auto dialing

One-touch dialing: 200 (common with speed dial

key)

Speed dialing: 200 (common with one-touch dial key)

Delayed transmission

No

Chapter 1

1.2.7 Function List

1.2.7.1 Print Speed (iR1019J)

0013-1045

T-1-10

Supplement:

- (): The speed may change by the state of a fixing unit.

- The above copy speed does not change if magnification is changed.

- The above copy speed

does not change irrespective of whether paper

is supplied from the cassette, the manual

feed tray, or from the cassette unit.

Dual access

Number of reservations

: 64 max.

Image data backup

Image memory type: SDRAM

Storage method: JBIG

Backup battery: rechargeable capacitor

Backup length: 1 hr (approx.)

Plain paper, colored paper,

recycled paper, heavy paper 1

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

Chapter 1

width paper. The slowdown is reduced with the following user mode. User Mode: Additional Functions >

Adjust/Cleaning > Spesial Mode S> ON

1.2.7.2 Print Speed

(iRiR1023/1023N/10

23iF)

0013-7801

T-1-11

Supplement:

- (): The speed may change by the state of a fixing unit.

- The above copy speed does not change if magnification is changed.

- The above copy speed

does not change irrespective of whether pa

per is supplied from the cassette, the manual

feed tray, or from the cassette unit.

- The copy speed may become down when the

copies make continuously one minutes or more with the

narrow

width paper. The slowdown is reduced with the following user mode. User Mode: Additional Functions >

Adjust/Cleaning > Spesial Mode S> ON

Plain paper, colored paper,

recycled paper, heavy paper 1

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

Chapter 1

1.2.7.3 Types of Paper

0013-1046

T-1-12

(

)

(

ASIA/OCE)

LGL/LTR/OFICIO/BOFI/

M-OFI/FOO

LSCAP

(for

USA/CA/LA)

16K/A4(for CHN)

76 x 127 to 216 x 356

A4, LTR, LGL

(

)

Chapter 2

2.1.3 Installation Procedure

0013-4622

1. Preparations for main body

1) Turn off the main

power switch of the host machine and disconnect the

power plug from the outlet.

2) To release the hooks at the back of the machine, move the machine backward until the hooks are about 10 cm

away from the edge of the desk and so on.

3) Remove the screw [1].

4) Release the three claws[2] at the

right and the three claws [3] at

the top.

5) Release the two claws [4] at the

bottom, and then detach the

rear cover [5].

F-2-3

[5]

[1]

[4]

[2]

[3]

Chapter 2

6) To release the hooks at the lower right of the machine, float the right side of the machine about 5 cm above

the edge of the desk and so on.

7) Release the two claws [1] at the

rear back of the right

cover.

8) Using a flathead screwdriver, release the three claws [2] at

the top of the right c

over.

F-2-4

[1]

[2]

Chapter 2

9) Remove the claw [1] at the

front, and then release the

two hooks [2] using a flathead

screwdriver.

10) Remove right cover [4] in the direction of the arrow, and then detach the righy cover [4] by releasing the

three hooks [3] at the bottom.

F-2-5

[3]

[4]

[2]

[1]

Chapter 2

11) Using a nipper, remove the precut

portion [1] of the right cover a

s shown below.

F-2-6

Smooth the edges of the interface cable hole so that the canle is not damaged.

12) Attach the right cover.

[1]

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