Canon imageRUNNER ADVANCE 8105 Series User manual
987654321
imageRUNNER ADVANCE 8105 /8095 /8085 Series
Service Manual
August 10, 2010
Revision 2
Product Overview
Technology
Periodic Service
Parts Replacement and Clearning
Adjustment
Troubleshooting
Error Code
Service Mode
Installation
Appendix
Application
This manual has been issued by Canon Inc. for qualied persons to learn technical theory,
installation, maintenance, and repair of products. This manual covers all localities where the
products are sold. For this reason, there may be information in this manual that does not
apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this
manual, Canon will release technical information as the need arises. In the event of major
changes in the contents of this manual over a long or short period, Canon will issue a new
edition of this manual.
The following paragraph does not apply to any countries where such provisions are
inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks
of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
not be copied, reproduced or translated into another language, in whole or in part, without the
written consent of Canon Inc.
(C) CANON INC. 2010
Caution
Use of this manual should be strictly supervised to avoid disclosure of condential
information.
Explanation of Symbols
The following symbols are used throughout this Service Manual.
Symbols Explanation Symbols Explanation
Check. Remove the claw.
Check visually. Insert the claw.
Check the noise. Use the bundled part.
Disconnect the connector. Push the part.
Connect the connector. Plug the power cable.
Remove the cable/wire
from the cable guide or wire
saddle. Turn on the power.
Set the cable/wire to the
cable guide or wire saddle.
Remove the screw.
Tighten the screw.
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specic functions and the
relationship between electrical and mechanical systems with reference to the timing of
operation.
In the diagrams, represents the path of mechanical drive; where a signal name
accompanies the symbol, the arrow indicates the direction of the electric
signal.
The expression "turn on the power" means ipping on the power switch, closing the
front door, and closing the delivery unit door, which results in supplying the machine with
power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the eld. Therefore, the operations of the microprocessors used in the machines
are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.
Blank Page
Contents
Safety Precautions
CDRH Act-----------------------------------------------------------------------0-2
Laser Safety--------------------------------------------------------------------0-2
Handling of Laser System --------------------------------------------------0-2
Turn power switch ON -------------------------------------------------------0-3
Safety of Toner-----------------------------------------------------------------0-3
About Toner ------------------------------------------------------------------------- 0-3
Toner on Clothing or Skin-------------------------------------------------------- 0-3
Notes Before it Works Serving---------------------------------------------0-3
Points to Note at Cleaning--------------------------------------------------0-4
1Product Overview
Product Lineup-----------------------------------------------------------------1-2
Main Body --------------------------------------------------------------------------- 1-2
Pickup/Delivery System Option ------------------------------------------------ 1-2
Applicable Option for Each Model------------------------------------------------------ 1-2
Required Options/Conditions------------------------------------------------------------ 1-3
Scanning System Options------------------------------------------------------- 1-4
Required Options and Conditions ------------------------------------------------------ 1-4
Function Expansion System Options ----------------------------------------- 1-5
Required Options and Conditions ------------------------------------------------------ 1-5
Features-------------------------------------------------------------------------1-7
Product Features------------------------------------------------------------------- 1-7
Service Features------------------------------------------------------------------- 1-7
Improved Service Operability------------------------------------------------------------ 1-7
New Service Mode ------------------------------------------------------------------------- 1-8
Improved Upgrading Operability-------------------------------------------------------- 1-8
Jam/Error Code Display Specications ----------------------------------------------- 1-9
Applying New Connectors---------------------------------------------------------------- 1-9
Specications ----------------------------------------------------------------1-10
Product Specications-----------------------------------------------------------1-10
Power Supply Specications:--------------------------------------------------1-11
Weight and Size-------------------------------------------------------------------1-11
Productivity (Print Speed)-------------------------------------------------------1-12
Paper Type -------------------------------------------------------------------------1-13
External View/Internal View ----------------------------------------------1-24
External View ----------------------------------------------------------------------1-24
External Cover------------------------------------------------------------------------------1-24
Switches, I/F, Others----------------------------------------------------------------------1-25
Cross-Section View --------------------------------------------------------------1-25
Operation----------------------------------------------------------------------1-26
Power Switch ----------------------------------------------------------------------1-26
Types of Power Switches----------------------------------------------------------------1-26
Points to Note on Turning ON/OFF the Power Switch ---------------------------1-26
Control Panel ----------------------------------------------------------------------1-27
Control Panel -------------------------------------------------------------------------------1-27
Main Menu-----------------------------------------------------------------------------------1-27
Differences in Main Menu ---------------------------------------------------------------1-28
Settings/Registration Menu -------------------------------------------------------------1-28
Differences in Settings/Registration Menu------------------------------------------1-29
2Technology
Basic Conguration-----------------------------------------------------------2-2
Functional Conguration --------------------------------------------------------- 2-2
Basic Sequence-------------------------------------------------------------------- 2-3
Basic sequence at power ON------------------------------------------------------------ 2-3
Basic sequence at printing
<Condition: A4 1-sided (2 sheets), Right deck, Reverse delivery> ------------ 2-4
Basic sequence at printing
<Condition: A4 2-sided (2 sheets), Right deck, Reverse delivery> ------------ 2-5
Main Controller ----------------------------------------------------------------2-6
Overview ----------------------------------------------------------------------------- 2-6
Features--------------------------------------------------------------------------------------- 2-6
Specications/conguration-------------------------------------------------------------- 2-7
HDD-------------------------------------------------------------------------------------------2-10
Boot/Shutdown sequence ---------------------------------------------------------------2-11
Controls -----------------------------------------------------------------------------2-12
Flow of Image Data -----------------------------------------------------------------------2-12
Security features (encryption key and certicate, password protection)-----2-13
High capacity HDD (Option) ------------------------------------------------------------2-22
HDD mirroring feature (option)---------------------------------------------------------2-22
Removable HDD (option)----------------------------------------------------------------2-27
HDD Encryption/ Mirroring Kit (optional)---------------------------------------------2-28
Service Operations---------------------------------------------------------------2-31
HDD-------------------------------------------------------------------------------------------2-31
Main Controller PCB 1--------------------------------------------------------------------2-32
Main Controller PCB 2--------------------------------------------------------------------2-33
TPM PCB------------------------------------------------------------------------------------2-34
Flash PCB-----------------------------------------------------------------------------------2-35
Laser Exposure System---------------------------------------------------2-36
Overview ----------------------------------------------------------------------------2-36
Overview-------------------------------------------------------------------------------------2-36
Specications-------------------------------------------------------------------------------2-37
Parts Conguration------------------------------------------------------------------------2-37
Controls -----------------------------------------------------------------------------2-38
Overview-------------------------------------------------------------------------------------2-38
Laser ON Timing Control ----------------------------------------------------------------2-38
Laser Beam Intensity Control-----------------------------------------------------------2-40
Duplex print magnication correction-------------------------------------------------2-41
Polygon Motor Control--------------------------------------------------------------------2-42
Laser Shutter Control---------------------------------------------------------------------2-43
Servicing ----------------------------------------------------------------------------2-44
Periodically Replaced Parts-------------------------------------------------------------2-44
Consumable Parts-------------------------------------------------------------------------2-44
Periodical Servicing List------------------------------------------------------------------2-44
When Replacing Parts--------------------------------------------------------------------2-44
Major Adjustments-------------------------------------------------------------------------2-44
Image Formation System -------------------------------------------------2-45
Overview ----------------------------------------------------------------------------2-45
Overview-------------------------------------------------------------------------------------2-45
Specications-------------------------------------------------------------------------------2-46
Parts Conguration------------------------------------------------------------------------2-47
Drive Conguration------------------------------------------------------------------------2-49
Print Process--------------------------------------------------------------------------------2-52
Controls -----------------------------------------------------------------------------2-53
Exposure-------------------------------------------------------------------------------------2-54
Primary Charging--------------------------------------------------------------------------2-55
Developing ----------------------------------------------------------------------------------2-57
Transfer --------------------------------------------------------------------------------------2-59
Separation-----------------------------------------------------------------------------------2-63
Drum Cleaning -----------------------------------------------------------------------------2-65
Drum-related Issues ----------------------------------------------------------------------2-66
Drum Heater Control----------------------------------------------------------------------2-67
Toner Supply Area-------------------------------------------------------------------------2-70
Waste Toner Feeding Area--------------------------------------------------------------2-72
Image Stabilization Control--------------------------------------------------------------2-74
Auxiliary Control----------------------------------------------------------------------------2-83
Servicing ----------------------------------------------------------------------------2-88
Periodically Replaced Parts-------------------------------------------------------------2-88
Consumable Parts-------------------------------------------------------------------------2-88
Periodical Servicing List------------------------------------------------------------------2-88
When Replacing Parts--------------------------------------------------------------------2-89
Major Adjustments-------------------------------------------------------------------------2-93
Troubleshooting----------------------------------------------------------------------------2-94
Fixing------------------------------------------------------------------------- 2-104
Overview --------------------------------------------------------------------------2-104
Characteristics----------------------------------------------------------------------------2-104
Specications-----------------------------------------------------------------------------2-105
Parts conguration ----------------------------------------------------------------------2-106
Drive conguration ----------------------------------------------------------------------2-107
Controls ---------------------------------------------------------------------------2-108
Overview-----------------------------------------------------------------------------------2-108
Fixing temperature control-------------------------------------------------------------2-108
Down sequence control ---------------------------------------------------------------- 2-112
Paper Anti-wrapping Control---------------------------------------------------------- 2-114
Thermistor reciprocating control ----------------------------------------------------- 2-115
Upper separation claw reciprocating control-------------------------------------- 2-116
Cleaning web drive control ------------------------------------------------------------ 2-116
Cleaning web length detection ------------------------------------------------------- 2-117
Protective function----------------------------------------------------------------------- 2-118
Servicing -------------------------------------------------------------------------- 2-119
Periodically Replaced Parts----------------------------------------------------------- 2-119
Consumable Parts----------------------------------------------------------------------- 2-119
Periodical Servicing List---------------------------------------------------------------- 2-119
When Replacing Parts------------------------------------------------------------------2-120
Troubleshooting--------------------------------------------------------------------------2-121
Pickup / Feed System---------------------------------------------------- 2-123
Overview --------------------------------------------------------------------------2-123
Overview-----------------------------------------------------------------------------------2-123
Specications-----------------------------------------------------------------------------2-124
Parts conguration ----------------------------------------------------------------------2-125
Drive Conguration----------------------------------------------------------------------2-127
Paper path---------------------------------------------------------------------------------2-128
Interval speed-----------------------------------------------------------------------------2-129
Various types of control ----------------------------------------------------------------2-130
Deck/Cassette Pickup Unit---------------------------------------------------2-131
Basic Movement -------------------------------------------------------------------------2-131
Deck/Cassette detection---------------------------------------------------------------2-132
Paper Size Detection ------------------------------------------------ 2-133
Paper Level Detection------------------------------------------------------------------2-135
Paper Detection--------------------------------------------------------------------------2-137
Lifter Control ------------------------------------------------------------------------------2-138
Pickup Retry Control--------------------------------------------------------------------2-139
Multi-purpose Tray Pickup Unit----------------------------------------------2-140
Basic Movement -------------------------------------------------------------------------2-140
Paper Size Detection -------------------------------------------------------------------2-141
Paper Detection--------------------------------------------------------------------------2-141
Registration Unit ----------------------------------------------------------------2-142
Pre-registration Control ----------------------------------------------------------------2-142
Registration Control---------------------------------------------------------------------2-143
Registration Deceleration Control ---------------------------------------------------2-143
Registration Acceleration Control----------------------------------------------------2-144
Post-transfer Guide Attraction Control ---------------------------------------------2-144
Delivery/Reverse Unit----------------------------------------------------------2-145
Basic Operation--------------------------------------------------------------------------2-145
Duplex Unit--------------------------------------------------------------------------------2-147
Side Registration Control--------------------------------------------------------------2-148
Circulation quantity and limit----------------------------------------------------------2-149
Jam Dection----------------------------------------------------------------------2-153
Jam Code List ----------------------------------------------------------------------------2-153
Forced Paper Feed Control-----------------------------------------------------------2-155
Servicing --------------------------------------------------------------------------2-156
Periodically Replaced Parts-----------------------------------------------------------2-156
Consumable Parts-----------------------------------------------------------------------2-156
Periodical Servicing List----------------------------------------------------------------2-156
When Replacing Parts------------------------------------------------------------------2-156
Major Adjustments-----------------------------------------------------------------------2-156
Troubleshooting--------------------------------------------------------------------------2-156
External Auxiliary System----------------------------------------------- 2-157
Overview --------------------------------------------------------------------------2-157
Power Supply Conguration ----------------------------------------------------------2-157
Controls ---------------------------------------------------------------------------2-158
Power supply control--------------------------------------------------------------------2-158
Fan Control--------------------------------------------------------------------------------2-163
Counter control---------------------------------------------------------------------------2-164
Servicing --------------------------------------------------------------------------2-166
Periodically Replaced Parts-----------------------------------------------------------2-166
Consumable Parts-----------------------------------------------------------------------2-166
Periodical Servicing---------------------------------------------------------------------2-166
DC Controller PCB ----------------------------------------------------------------------2-166
Troubleshooting--------------------------------------------------------------------------2-166
MEAP ------------------------------------------------------------------------ 2-169
Changes--------------------------------------------------------------------------- 2-169
Abolition of Supplying MEAP Administrator's CD with Machine -------------2-169
Checking the Operating Environment -------------------------------------2-169
Outline--------------------------------------------------------------------------------------2-169
SMS-----------------------------------------------------------------------------------------2-169
SSO-H Management--------------------------------------------------------------------2-170
Setting Up the Network--------------------------------------------------------2-172
Network conguration process -------------------------------------------------------2-172
Login to SMS---------------------------------------------------------------------2-173
Outline--------------------------------------------------------------------------------------2-173
Login by Password Authentication --------------------------------------------------2-173
Login by RLS Authentication----------------------------------------------------------2-174
Initial Display Languages of SMS ---------------------------------------------------2-175
Setting the method to login to SMS ---------------------------------------- 2-176
Outline--------------------------------------------------------------------------------------2-176
Setting for login by Password Authentication-------------------------------------2-176
Setting for login by RLS Authentication --------------------------------------------2-177
Checking MEAPApplication Management Page -----------------------2-178
About MEAPApplication Management Page-------------------------------------2-178
Starting and Stopping a MEAPApplication-------------------------------2-179
Procedure to start and stop a MEAP application--------------------------------2-179
Checking the Platform Information -----------------------------------------2-180
The check procedure of the platform information -------------------------------2-180
MEAP Specications-----------------------------------------------------------2-180
What is MEAP Specications (MEAP Spec Version)? -------------------------2-180
About Name-------------------------------------------------------------------------------2-180
Mechanism--------------------------------------------------------------------------------2-180
MEAPApplication System Information------------------------------------2-182
Outline--------------------------------------------------------------------------------------2-182
Checking the System Information of a MEAP Application with SMS -------2-182
Printing the System Information of a MEAPApplication-----------------------2-182
Content of MEAP system information----------------------------------------------2-183
Installing an Application ------------------------------------------------------- 2-184
Resource-----------------------------------------------------------------------------------2-184
Procedure to install applications-----------------------------------------------------2-184
Adding a License File----------------------------------------------------------2-186
Procedure adding a license le ------------------------------------------------------2-186
Disabling a License File-------------------------------------------------------2-187
Procedure disabling a license le (suspending a license)---------------------2-187
Downloading / Removing an Invalidated License File-----------------2-189
Outline--------------------------------------------------------------------------------------2-189
Procedure downloading / removing an invalidated license le---------------2-189
Reusable license----------------------------------------------------------------2-190
Outline--------------------------------------------------------------------------------------2-190
License for forwarding ---------------------------------------------------------2-191
Outline--------------------------------------------------------------------------------------2-191
Procedure to create license for forwarding----------------------------------------2-191
Uninstalling an Application----------------------------------------------------2-193
Procedure to uninstall an application-----------------------------------------------2-193
Login Service --------------------------------------------------------------------2-194
About Login Service---------------------------------------------------------------------2-194
Default Authentication overview------------------------------------------------------2-195
SSO-H (Single Sign-On-H) overview -----------------------------------------------2-195
Authentication methods of SSO-H --------------------------------------------------2-195
Access Mode in Sites-------------------------------------------------------------------2-197
Environment conrmation -------------------------------------------------------------2-198
Specication of SSO-H-----------------------------------------------------------------2-199
Changing Login Services -----------------------------------------------------2-199
Steps to Change Login Services ----------------------------------------------------2-199
Initializing the Password ------------------------------------------------------2-200
Outline--------------------------------------------------------------------------------------2-200
Procedure to initialize the SMS login password ---------------------------------2-200
Creating a Backup, Formatting the Hard Disk, Restoring
with the Backup data, Using the SST-------------------------------------- 2-201
Outline--------------------------------------------------------------------------------------2-201
Backup Items -----------------------------------------------------------------------------2-201
Requirements for Backup Using the SST -----------------------------------------2-202
Making a Backup and Formatting Hard Disk Drive
with Service Support Tool--------------------------------------------------------------2-202
Procedures to Restore Backup Data -----------------------------------------------2-204
Replacing the Hard Disk Drive ----------------------------------------------2-204
Outline--------------------------------------------------------------------------------------2-204
HDD replacement procedure ---------------------------------------------------------2-205
MEAP Safe Mode (level 2) ---------------------------------------------------2-205
Outline--------------------------------------------------------------------------------------2-205
Starting in Safe Mode-------------------------------------------------------------------2-205
How to cancel MEAP SAFE mode --------------------------------------------------2-206
Setting HTTP port for MEAP application (level 2) ----------------------2-207
Outline--------------------------------------------------------------------------------------2-207
Port setup procedure of HTTP Server----------------------------------------------2-207
Port setup procedure of HTTPS Server--------------------------------------------2-208
Using USB Devices ------------------------------------------------------------2-210
USB Driver --------------------------------------------------------------------------------2-210
Initialization of MEAP driver priority registration---------------------------------2-212
USB Device report print----------------------------------------------------------------2-212
Reference material -------------------------------------------------------------2-215
Glossary------------------------------------------------------------------------------------2-215
Option for exclusive individual measure ----------------------------------2-217
Display Setting of Copy Icon (level2)-----------------------------------------------2-217
Error at starting up the MEAP application/Setting
to hide JAM screen (level 2) ----------------------------------------------------------2-217
Setting of Screen Transition from MEAP Screen
to the Standard Screen (level2)------------------------------------------------------2-218
Embedded RDS----------------------------------------------------------- 2-219
Product Overview---------------------------------------------------------------2-219
Overview-----------------------------------------------------------------------------------2-219
Features and benets ------------------------------------------------------------------2-219
Major Functions --------------------------------------------------------------------------2-219
Limitations ------------------------------------------------------------------------2-220
Service Mode Menu Transmission Function--------------------------------------2-220
Service cautions-----------------------------------------------------------------2-220
E-RDS Setup---------------------------------------------------------------------2-221
Conrmation and preparation in advance -----------------------------------------2-221
E-RDS-related setting items ----------------------------------------------------------2-224
Steps to E-RDS settings---------------------------------------------------------------2-225
Steps to Service Call button settings-----------------------------------------------2-228
Steps to Service Browser settings---------------------------------------------------2-230
Initializing E-RDS settings-------------------------------------------------------------2-231
FAQ---------------------------------------------------------------------------------2-232
Troubleshooting ----------------------------------------------------------------- 2-234
Error code and strings---------------------------------------------------------2-237
3Periodic Service
Periodical Service Operation Item----------------------------------------3-2
4Parts Replacement and Clearning
List of Parts---------------------------------------------------------------------4-2
List of External / Internal Cover ------------------------------------------------ 4-2
List of Main Unit -------------------------------------------------------------------- 4-4
Periodic Replacing Parts,Durable Parts,Cleaning Parts ----------------4-10
Periodic Replacing Parts,Durable Parts --------------------------------------------4-10
List of Cleaning Parts---------------------------------------------------------------------4-20
List of Fan---------------------------------------------------------------------------4-34
List of Clutch / Solenoid ---------------------------------------------------------4-36
List of Motor ------------------------------------------------------------------------4-40
List of Sensor ----------------------------------------------------------------------4-46
List of Switch-----------------------------------------------------------------------4-52
List of PCB--------------------------------------------------------------------------4-54
Heater,others-----------------------------------------------------------------------4-58
Connector List ---------------------------------------------------------------------4-60
Main Controller --------------------------------------------------------------4-80
Removing Main Controller PCB 1 --------------------------------------------4-80
Removing Main Controller PCB 2 --------------------------------------------4-85
Laser Exposure System---------------------------------------------------4-92
Removing the Laser Scanner Unit--------------------------------------------4-92
Cleaning the Dust Collecting Glass ------------------------------------------4-95
Image Formation System -------------------------------------------------4-96
Removing the Primary Charging Assembly --------------------------------4-96
Removing the Primary Charging Wire Cleaner,
Cleaner Holder (Right/Left)-----------------------------------------------------4-97
Replacing the Primary Charging Assembly Grid Wire-----------------4-100
Replacing the Primary Charging Wire-------------------------------------4-103
Cleaning the Primary Charging Assembly Grid Wire ------------------4-105
Removing the Pre-transfer Charging Assembly-------------------------4-106
Removing the Pre-transfer Charging Wire Cleaner,
Cleaner Holder ------------------------------------------------------------------4-108
Replacing the Pre-transfer Charging Wire-------------------------------- 4-110
Cleaning the Pre-transfer Charging Wire--------------------------------- 4-112
Removing the Process Unit -------------------------------------------------- 4-114
Cleaning the Process Unit---------------------------------------------------- 4-115
Removing the Drum Cleaning Unit----------------------------------------- 4-116
Removing the Drum Cleaning Blade--------------------------------------- 4-117
Cleaning the Drum Cleaning Unit------------------------------------------- 4-119
Replacing the Pre-exposure Plastic Film --------------------------------- 4-120
Removing the Drum Unit------------------------------------------------------4-121
Removing the Photosensitive Drum----------------------------------------4-122
Cleaning Photosensitive Drum ----------------------------------------------4-125
Cleaning the Drum edges-----------------------------------------------------4-126
Removing the Cleaner Separation Claw----------------------------------4-127
Removing the Side Seal ------------------------------------------------------4-127
Removing the Developing Assembly---------------------------------------4-128
Cleaning the Developing Assembly ----------------------------------------4-131
Removing the ETB Unit -------------------------------------------------------4-133
Removing the ETB -------------------------------------------------------------4-135
Cleaning the ETB---------------------------------------------------------------4-136
Removing the Transfer Roller------------------------------------------------4-137
Removing the ETB Cleaning Blade ---------------------------------------- 4-138
Removing the ETB Brush Roller--------------------------------------------4-138
Removing the Waste Toner Container-------------------------------------4-141
Removing the Drum Heater--------------------------------------------------4-142
Removing the Primary Charging Shutter Unit ---------------------------4-143
Removing the Pre-transfer Charging Assembly Shutter Unit--------4-146
Removing the Patch Sensor -------------------------------------------------4-149
Removing the Drum Brush Roller-------------------------------------------4-150
Removing the ETB Drive Unit -----------------------------------------------4-151
Removing the Transfer Cleaning Unit -------------------------------------4-153
Removing the Post-transfer Static Eliminator----------------------------4-154
Removing the Toner Receptacle Tray -------------------------------------4-155
Removing the Hopper Unit ---------------------------------------------------4-156
Removing the Buffer Unit-----------------------------------------------------4-160
Removing the Potential Control PCB Unit--------------------------------4-163
Removing the Waste Toner Feed Unit-------------------------------------4-165
Removing the Drum Drive Unit----------------------------------------------4-168
Removing the Developing Drive Unit --------------------------------------4-170
Fixing------------------------------------------------------------------------- 4-173
Removing the Fixing Assembly----------------------------------------------4-173
Cleaning the Fixing Inlet Guide,Fixing Inlet Sensor Flag,
Fixing Right Stay, Dowel, Dowel Holder ----------------------------------4-175
Cleaning the Inner Delivery Roller------------------------------------------4-176
Cleaning the Fixing Oil Pan --------------------------------------------------4-177
Removing the Fixing Cleaning Web----------------------------------------4-177
Cleaning the Fixing Roller Static Eliminator------------------------------ 4-179
Separating the Fixing Upper Unit from the Fixing Lower Unit -------4-180
Removing the Fixing Roller, Insulating Bush and Thrust Stopper --4-182
Removing the Pressure Roller-----------------------------------------------4-184
Removing the Pressure Roller Static Eliminator------------------------4-185
Removing the Main Thermistor----------------------------------------------4-186
Removing the Sub Thermistor 1 --------------------------------------------4-188
Removing the Sub Thermistor 2 --------------------------------------------4-189
Removing the Upper Separation Claw ------------------------------------ 4-190
Cleaning the Upper Separation Claw--------------------------------------4-190
Removing the Thermoswitch 2 ----------------------------------------------4-192
Pickup/Feed System ----------------------------------------------------- 4-194
Removing the Left Pickup Deck---------------------------------------------4-194
Removing the Left Deck Pickup Roller ------------------------------------ 4-194
Removing the Left Deck Feed Roller -------------------------------------- 4-195
Removing the Right Pickup Deck-------------------------------------------4-195
Removing the Left Deck Separation Roller/Cleaning
the Left Deck Pickup Sensor 2 (PS20) ------------------------------------ 4-196
Removing the Right Deck Pickup Roller---------------------------------- 4-196
Removing the Right Deck Feed Roller ------------------------------------ 4-197
Removing the Right Deck Separation Roller/Cleaning
the Right Deck Pickup Sensor 2 (PS19)---------------------------------- 4-197
Removing the Upper Cassette ----------------------------------------------4-198
Removing the Upper Cassette Pickup Roller----------------------------4-199
Removing the Upper Cassette Feed Roller------------------------------ 4-199
Removing the Upper Cassette Separation Roller/Cleaning the Cassette
3 Pickup Sensor 2 (PS21)----------------------------------------------------4-200
Removing the Lower Cassette ----------------------------------------------4-201
Removing the Lower Cassette Pickup Roller----------------------------4-201
Removing the Lower Cassette Feed Roller ------------------------------ 4-202
Removing the Lower Cassette Separation Roller/Cleaning
the Cassette 4 Pickup Sensor 1 (PS22) ----------------------------------4-202
Removing the Multi-purpose Tray Feed Roller--------------------------4-203
Removing the Multi-purpose Tray Separation Roller ------------------4-205
Cleaning the Pickup and Fixing Feed Assembly------------------------4-206
Removing the Left Deck Pickup Unit---------------------------------------4-215
Removing the Right Deck Pickup Unit-------------------------------------4-216
Removing the Cassettes 3 and 4 Pickup Unit---------------------------4-217
Removing the Vertical Path Cassette Pickup Drive Unit--------------4-218
Removing the Registration Unit---------------------------------------------4-221
Removing the Left Deck Pickup Drive Unit------------------------------- 4-224
Removing the Main Drive Unit-----------------------------------------------4-225
External Auxiliary System----------------------------------------------- 4-230
Removing the Filter (for primary charging)------------------------------- 4-230
Removing the Ozone Filter---------------------------------------------------4-230
Removing the DC Controller PCB------------------------------------------4-231
Removing the Power Supply Assembly -----------------------------------4-234
Removing the Fixing Power Unit--------------------------------------------4-235
Removing the Feed Driver PCB---------------------------------------------4-236
Removing the Upper High Voltage Unit-----------------------------------4-237
Removing the Upright Control Panel---------------------------------------4-238
5Adjustment
Overview ------------------------------------------------------------------------5-2
When replacing parts --------------------------------------------------------5-2
Controller System------------------------------------------------------------------ 5-2
HDD-------------------------------------------------------------------------------------------- 5-2
Main Controller PCB 1--------------------------------------------------------------------- 5-4
Main Controller PCB 2--------------------------------------------------------------------- 5-4
TPM PCB------------------------------------------------------------------------------------- 5-6
Flash PCB------------------------------------------------------------------------------------ 5-6
Image Formation System-------------------------------------------------------- 5-7
Primary Charging Wire-------------------------------------------------------------------- 5-7
Primary Charging Assembly ------------------------------------------------------------- 5-7
Pre-transfer Charging Assembly-------------------------------------------------------- 5-9
Pre-transfer Charging Wire--------------------------------------------------------------- 5-9
Photosensitive Drum----------------------------------------------------------------------- 5-9
Drum Side Seals (Front and Rear)----------------------------------------------------5-10
Developing Assembly---------------------------------------------------------------------5-10
Potential Sensor / Potential Control PCB--------------------------------------------5-10
ETB Unit / ETB-----------------------------------------------------------------------------5-11
Patch Sensor -------------------------------------------------------------------------------5-11
Waste Toner Container-------------------------------------------------------------------5-11
Fixing System----------------------------------------------------------------------5-11
Fixing Roller---------------------------------------------------------------------------------5-11
External Auxiliary System-------------------------------------------------------5-12
DC Controller PCB ------------------------------------------------------------------------5-12
6Troubleshooting
Test Print ------------------------------------------------------------------------6-2
Overview ----------------------------------------------------------------------------- 6-2
How to View the Test Print------------------------------------------------------- 6-3
Grid (TYPE=1)------------------------------------------------------------------------------- 6-3
17 gradations (TYPE=2/3)---------------------------------------------------------------- 6-3
Solid white (TYPE=4)---------------------------------------------------------------------- 6-4
Halftone (TYPE=5/6/11/12/13/14) ------------------------------------------------------ 6-4
Solid black (TYPE=7)---------------------------------------------------------------------- 6-5
Horizontal line (TYPE=8/9/10)----------------------------------------------------------- 6-5
Image Faults -------------------------------------------------------------------6-6
Trailing Edge Shock Imaget----------------------------------------------------- 6-6
Uneven density correction by 2D shading----------------------------------- 6-7
ADF black line ---------------------------------------------------------------------6-11
Bleed-thru/Soil appeared on the back of the paper
(Staple Finisher D1/Booklet Finisher D1)-----------------------------------6-12
White line (foreign matter between Developing Sleeves)---------------6-13
Separation Failure Jam due to Deformation of Separation Claw -----6-15
Image error due to soil attached to the Cleaning Brushes for
the Duplex Right Roller and the Duplex Outlet Roller -------------------6-16
Uneven density--------------------------------------------------------------------6-22
Smeared image -------------------------------------------------------------------6-23
Image failure due to the temperature rising at the edge of
the Fixing Roller (crepe mark)-------------------------------------------------6-25
MTF Adjustment-------------------------------------------------------------------6-26
Adjustment Procedure--------------------------------------------------------------------6-26
When Making Fine Adjustment After Sampling the MTF Value ----------------6-27
When Disabling the MTF Adjustment-------------------------------------------------6-27
Feed Faults-------------------------------------------------------------------6-28
Paper wrinkle ----------------------------------------------------------------------6-28
Other ---------------------------------------------------------------------------6-28
Adjusting rotation of the Upright Control Panel Arm ---------------------6-28
Remedy to be implemented when the ETB Disengage Member
(Transfer Frame Stopper) is left unremoved-------------------------------6-30
Checking nip width ---------------------------------------------------------------6-32
Version upgrade-------------------------------------------------------------6-33
Overview ----------------------------------------------------------------------------6-33
Overview of Version Upgrade ----------------------------------------------------------6-33
Writing System Software-----------------------------------------------------------------6-34
System Software Components---------------------------------------------------------6-35
Note on Download Process -------------------------------------------------------------6-36
Version Upgrade via SST-------------------------------------------------------6-36
Overview-------------------------------------------------------------------------------------6-36
Copying System Software---------------------------------------------------------------6-37
Connection ----------------------------------------------------------------------------------6-39
Downloading System Software (Assist mode) -------------------------------------6-40
Downloading System Software (Single mode) -------------------------------------6-42
Formatting HDD----------------------------------------------------------------------------6-44
Backup ---------------------------------------------------------------------------------------6-49
Version Upgrade using USB memoryStorage Device-------------------6-52
Relation between SST and USB memory storage device
Storage Device-----------------------------------------------------------------------------6-52
Copying System Software---------------------------------------------------------------6-53
Connection ----------------------------------------------------------------------------------6-56
Upgrading System Software ------------------------------------------------------------6-57
Downloading/Writing System Software (Automatic) ------------------------------6-59
Downloading System Software (Conrmation)-------------------------------------6-60
Downloading System Software (Overwriting) --------------------------------------6-62
Formatting HDD----------------------------------------------------------------------------6-63
Backup ---------------------------------------------------------------------------------------6-65
Clearing Download File ------------------------------------------------------------------6-65
Download Menu 2 -------------------------------------------------------------------------6-65
Other Menu----------------------------------------------------------------------------------6-65
Troubleshooting -------------------------------------------------------------------6-66
Error Code: E753-0001 ------------------------------------------------------------------6-66
Making Initial Checks ------------------------------------------------------6-67
List of Initial Check Items -------------------------------------------------------6-67
7Error Code
Overview ------------------------------------------------------------------------7-2
Outline-------------------------------------------------------------------------------- 7-2
Location code-------------------------------------------------------------------------------- 7-2
Location code-------------------------------------------------------------------------------- 7-2
Points to Note When Clearing MN-CON---------------------------------------------- 7-2
Points to Note When Clearing HDD---------------------------------------------------- 7-2
Error Code----------------------------------------------------------------------7-3
Error Code Details----------------------------------------------------------------- 7-3
E000 to E069 -------------------------------------------------------------------------------- 7-3
E100 to E197 -------------------------------------------------------------------------------7-13
E202 to E280 -------------------------------------------------------------------------------7-17
E301 to E355 -------------------------------------------------------------------------------7-20
E400 to E490 -------------------------------------------------------------------------------7-22
E500 to E5F9-------------------------------------------------------------------------------7-24
E602 ------------------------------------------------------------------------------------------7-41
E604 to E677 -------------------------------------------------------------------------------7-74
E710 to E753 -------------------------------------------------------------------------------7-75
E804 to E996 -------------------------------------------------------------------------------7-80
Jam Code---------------------------------------------------------------------7-83
Jam Type----------------------------------------------------------------------------7-83
Main Unit----------------------------------------------------------------------------7-84
Duplex Color Image Reader-C1-----------------------------------------------7-86
Paper Deck Unit-C1--------------------------------------------------------------7-87
POD Deck Light-A1 --------------------------------------------------------------7-87
Inserter-K1--------------------------------------------------------------------------7-88
Professional Puncher-C1/Integration Unit-B1 -----------------------------7-89
PaperFolding Unit-H1------------------------------------------------------------7-91
Staple Finisher-D1/Booklet Finisher-D1-------------------------------------7-92
Alarm Code-------------------------------------------------------------------7-93
List of Alarm Code ----------------------------------------------------------------7-93
8Service Mode
Overview ------------------------------------------------------------------------8-2
Service Mode Menu--------------------------------------------------------------- 8-2
Service mode item explanations----------------------------------------------- 8-2
I/O information enhancement--------------------------------------------------- 8-3
Display of Error Code/Alarm Code description----------------------------- 8-3
COPIER > OPTION > BODY, Item Segmentation------------------------- 8-4
Security features------------------------------------------------------------------- 8-4
Related service modes-------------------------------------------------------------------- 8-4
Switching Screen (Level 1 < - > 2) -------------------------------------------- 8-5
Language switch ------------------------------------------------------------------- 8-6
Back-up of service mode--------------------------------------------------------- 8-6
COPIER -------------------------------------------------------------------------8-7
DISPLAY ----------------------------------------------------------------------------- 8-7
VERSION------------------------------------------------------------------------------------- 8-7
USER-----------------------------------------------------------------------------------------8-29
ACC-STS ------------------------------------------------------------------------------------8-29
ANALOG-------------------------------------------------------------------------------------8-31
CST-STS-------------------------------------------------------------------------------------8-32
HV-STS---------------------------------------------------------------------------------------8-33
CCD-------------------------------------------------------------------------------------------8-34
DPOT-----------------------------------------------------------------------------------------8-37
DENS-----------------------------------------------------------------------------------------8-38
SENSOR-------------------------------------------------------------------------------------8-39
MISC------------------------------------------------------------------------------------------8-40
ENVRNT-------------------------------------------------------------------------------------8-40
2D-SHADE ----------------------------------------------------------------------------------8-41
I/O (I/O display mode) -----------------------------------------------------------8-42
Host Machine_DC Controller (DC-CON>P001 to P030) ------------------------8-42
Host Machine_Main Controller (DC-CON>P001 to P005)) ---------------------8-51
Reader (R-CON>P001 to P005)-------------------------------------------------------8-51
ADF (FEEDER>P001 to P007) --------------------------------------------------------8-52
Paper Deck Unit - C1 (DC-CON>P048 to P050) ----------------------------------8-53
POD Deck Lite - A1 (DC-CON>P047 to P050) ------------------------------------8-54
Inserter - K1 (DC-CON>P045 to P054) ----------------------------------------------8-55
Paper Folding Unit - H1 (DC-CON>P045 to P071) -------------------------------8-57
Professional Puncher - C1 + Integration Unit-B1
(SORTER>P058 to P059)---------------------------------------------------------------8-60
Staple Finisher - D1 / Booklet Finisher -D1 (SORTER>P001 to P059)------8-60
Inner Trimmer - A1 (SORTER>P024 to P028) -------------------------------------8-75
ADJUST-----------------------------------------------------------------------------8-77
AE ---------------------------------------------------------------------------------------------8-77
ADJ-XY---------------------------------------------------------------------------------------8-77
CCD-------------------------------------------------------------------------------------------8-79
LASER----------------------------------------------------------------------------------------8-89
IMG-REG ------------------------------------------------------------------------------------8-89
DEVELOP -----------------------------------------------------------------------------------8-90
DENS-----------------------------------------------------------------------------------------8-90
BLANK----------------------------------------------------------------------------------------8-92
V-CONT--------------------------------------------------------------------------------------8-93
PASCAL--------------------------------------------------------------------------------------8-94
HV-PRI ---------------------------------------------------------------------------------------8-94
HV-TR ----------------------------------------------------------------------------------------8-95
FEED-ADJ---------------------------------------------------------------------------------8-102
CST-ADJ-----------------------------------------------------------------------------------8-106
MISC----------------------------------------------------------------------------------------8-107
EXP-LED-----------------------------------------------------------------------------------8-109
FUNCTION----------------------------------------------------------------------- 8-110
INSTALL------------------------------------------------------------------------------------ 8-110
CCD----------------------------------------------------------------------------------------- 8-112
DENS--------------------------------------------------------------------------------------- 8-113
DPC----------------------------------------------------------------------------------------- 8-114
CST ----------------------------------------------------------------------------------------- 8-114
CLEANING -------------------------------------------------------------------------------- 8-115
FIXING ------------------------------------------------------------------------------------- 8-116
PANEL-------------------------------------------------------------------------------------- 8-116
PART-CHK -------------------------------------------------------------------------------- 8-117
CLEAR ------------------------------------------------------------------------------------- 8-118
MISC-R-------------------------------------------------------------------------------------8-120
MISC-P-------------------------------------------------------------------------------------8-124
SENS-ADJ---------------------------------------------------------------------------------8-126
SYSTEM-----------------------------------------------------------------------------------8-127
2D-SHADE --------------------------------------------------------------------------------8-128
OPTION---------------------------------------------------------------------------8-130
FNC-SW -----------------------------------------------------------------------------------8-130
DSPLY-SW --------------------------------------------------------------------------------8-137
IMG-FIX------------------------------------------------------------------------------------8-140
IMG-DEV-----------------------------------------------------------------------------------8-143
IMG-LSR-----------------------------------------------------------------------------------8-146
IMG-RDR ----------------------------------------------------------------------------------8-146
IMG-MCON--------------------------------------------------------------------------------8-148
CLEANING --------------------------------------------------------------------------------8-151
ENV-SET-----------------------------------------------------------------------------------8-152
FEED-SW----------------------------------------------------------------------------------8-153
NETWORK--------------------------------------------------------------------------------8-156
CUSTOM ----------------------------------------------------------------------------------8-164
USER---------------------------------------------------------------------------------------8-166
CST -----------------------------------------------------------------------------------------8-178
ACC-----------------------------------------------------------------------------------------8-180
INT-FACE----------------------------------------------------------------------------------8-182
TEMPO-------------------------------------------------------------------------------------8-183
LCNS-TR ----------------------------------------------------------------------------------8-183
TEST-------------------------------------------------------------------------------8-193
PG-------------------------------------------------------------------------------------------8-193
NETWORK--------------------------------------------------------------------------------8-194
COUNTER------------------------------------------------------------------------8-196
TOTAL --------------------------------------------------------------------------------------8-196
PICK-UP -----------------------------------------------------------------------------------8-197
FEEDER -----------------------------------------------------------------------------------8-197
JAM -----------------------------------------------------------------------------------------8-198
MISC----------------------------------------------------------------------------------------8-198
JOB------------------------------------------------------------------------------------------8-199
PRDC-1 ------------------------------------------------------------------------------------8-199
DRBL-1-------------------------------------------------------------------------------------8-201
DRBL-2-------------------------------------------------------------------------------------8-205
T-CNTR ------------------------------------------------------------------------------------8-223
SORTER-----------------------------------------------------------------------------------8-223
FEEDER--------------------------------------------------------------------- 8-229
DISPLAY --------------------------------------------------------------------------8-229
ADJUST---------------------------------------------------------------------------8-230
FUNCTION-----------------------------------------------------------------------8-231
OPTION---------------------------------------------------------------------------8-233
SOATER--------------------------------------------------------------------- 8-234
ADJUST---------------------------------------------------------------------------8-234
FUNCTION-----------------------------------------------------------------------8-242
OPTION---------------------------------------------------------------------------8-244
BOARD---------------------------------------------------------------------- 8-247
OPTION---------------------------------------------------------------------------8-247
9Installation
Checking before Installation------------------------------------------------9-2
Checking Power Supply---------------------------------------------------------- 9-2
Checking the Installation Environment --------------------------------------- 9-2
Checking Installation Space----------------------------------------------------- 9-2
Points to Note at Installation Work -------------------------------------------- 9-3
Table of Options Combination ---------------------------------------------9-3
Order to Install the Host machine and the Options------------------------ 9-4
Checking the Contents ------------------------------------------------------9-5
Unpacking-----------------------------------------------------------------------9-9
Installation -------------------------------------------------------------------- 9-11
Installation of the Upright Control Panel ------------------------------------9-11
Installing the Developing Assembly ------------------------------------------9-16
Installing the Pickup Assembly -----------------------------------------------9-20
Installing the Fixing Assembly -------------------------------------------------9-21
Installing the Toner Container--------------------------------------------------9-23
Installing the Exhaust Filter-----------------------------------------------------9-24
Installing the USB Device Port (only with the products designed
for Europe) -------------------------------------------------------------------------9-25
Setting the Environment Heater Switch -------------------------------------9-28
Turning ON the Main Power----------------------------------------------------9-28
Turning OFF the Main Power --------------------------------------------------9-28
Toner Stirring-----------------------------------------------------------------------9-29
Installation of the Host Machine-----------------------------------------------9-29
Other Installation Work----------------------------------------------------------9-29
Setting the Deck-------------------------------------------------------------------9-30
Setting the Paper Cassette-----------------------------------------------------9-32
Auto Adjust Gradation -----------------------------------------------------------9-33
Image Position Adjustment -----------------------------------------------------9-33
Left Edge Margin Adjustment (1st side)----------------------------------------------9-33
Adjusting margin of Multi-purpose Pickup Tray ------------------------------------9-35
Left Edge Margin Adjustment (2nd side)---------------------------------------------9-36
Leading Edge Margin Adjustment (1st side) ----------------------------------------9-37
Leading Edge Margin Adjustment (2nd side) ---------------------------------------9-37
Checking the Network Connection -------------------------------------------9-38
Overview-------------------------------------------------------------------------------------9-38
Checking the Network Connection ----------------------------------------------------9-38
Operation Procedure Using Ping ------------------------------------------------------9-38
Checking by the Remote Host Address----------------------------------------------9-38
Network Troubleshooting -------------------------------------------------------9-39
Checking Connection of the Network Cable ----------------------------------------9-39
Operation Procedure Using Ping ------------------------------------------------------9-39
Checking the Network Setting of the Host Machine----------------------9-39
Checking Network Function on the Main Controller----------------------9-39
When Relocating the Machine-------------------------------------------9-40
Printer Cover -B1------------------------------------------------------------9-43
Points to Note at Installation ---------------------------------------------------9-43
Checking the Contents ---------------------------------------------------------9-43
Parts to be used----------------------------------------------------------------------------9-43
Parts not to be used----------------------------------------------------------------------9-43
Check Items when Turning OFF the Main Power-------------------------9-44
Installation Procedure------------------------------------------------------------9-44
Operation Check------------------------------------------------------------------9-47
Auto Adjust Gradation -----------------------------------------------------------9-47
Reader Heater Unit---------------------------------------------------------9-48
Checking the Contents (ASIA only) ------------------------------------------9-48
Reader Heater Unit-G1-------------------------------------------------------------------9-48
Checking the Parts to be Installed (Europe only)-------------------------9-48
Reader Heater Unit------------------------------------------------------------------------9-48
Check Items when Turning OFF the Main Power-------------------------9-48
Installation Procedule------------------------------------------------------------9-49
Cassette Heater Unit-------------------------------------------------------9-54
Checking the Contents (Asia only) -------------------------------------------9-54
Cassette Heater Unit-38 -----------------------------------------------------------------9-54
Checking the Parts to be Installed (Europe only)-------------------------9-54
Check Items when Turning OFF the Main Power ------------------------9-54
Installation Procedure------------------------------------------------------------9-54
Paper Deck Heater Unit-A1 ----------------------------------------------9-58
Checking the Contents ----------------------------------------------------------9-58
Check Items when Turning OFF the Main Power-------------------------9-58
Installation Procedure (Paper Deck Unit-C1)------------------------------9-59
Utility Tray-A1----------------------------------------------------------------9-67
Checking the Contents ----------------------------------------------------------9-67
Installation Procedure------------------------------------------------------------9-68
When Installing the USB Keyboard ------------------------------------------9-69
Card Reader-C1-------------------------------------------------------------9-70
Points to Note at Installation ---------------------------------------------------9-70
Checking the Contents ----------------------------------------------------------9-70
Contents of Card Reader-C1 -----------------------------------------------------------9-70
Contents of Copy Card Reader Attachment-A2------------------------------------9-71
Check Items when Turning OFF the Main Power ------------------------9-72
Installation Procedure------------------------------------------------------------9-72
Setting After Installation---------------------------------------------------------9-77
Voice Guidance Kit-F1-----------------------------------------------------9-78
Points to Note at Installation ---------------------------------------------------9-78
Checking the Contents ----------------------------------------------------------9-78
Check Items when Turning OFF the Main Power-------------------------9-79
Installation Procedure------------------------------------------------------------9-79
Checking after Installation------------------------------------------------------9-83
Operation Check------------------------------------------------------------------9-83
Installation Procedure for Expansion Bus-F1,
IPSec Board-B2 and Wireless LAN Board-B1-----------------------9-84
Points to Note at Installation ---------------------------------------------------9-84
Checking the Contents ----------------------------------------------------------9-85
Expansion Bus-F1/F2---------------------------------------------------------------------9-85
IPSec Board-B2----------------------------------------------------------------------------9-85
Wireless LAN Board-B1------------------------------------------------------------------9-86
Check Items when Turning OFF the Main Power-------------------------9-87
Installation Procedure------------------------------------------------------------9-88
Removing the Main Controller PCB 1 ------------------------------------------------9-88
Installing the Expansion Bus-F1 and the IPSec Board-B2 Simultaneously-9-89
Installing the Expansion Bus-F1, the Wireless LAN Board-B1 and
the IPSec Board-B2 Simultaneously--------------------------------------------------9-90
Checking after Installation------------------------------------------------------9-95
Additional Memory Type B (512MB) -----------------------------------9-96
Checking the Contents ----------------------------------------------------------9-96
Checking before Installation----------------------------------------------------9-96
Check Items when Turning OFF the Main Power ------------------------9-96
Installation Procedure------------------------------------------------------------9-96
Checking after Installation------------------------------------------------------9-97
Combination of HDD Options--------------------------------------------9-98
[TYPE-1] Option HDD (250GB) -----------------------------------------9-99
Checking the Contents ----------------------------------------------------------9-99
Points to Note Regarding Data Backup/Export--------------------------9-100
Making a Backup of the Data (Reference only)-------------------------9-101
Check Items when Turning OFF the Main Power----------------------- 9-105
Assembling the Option HDD-------------------------------------------------9-105
Procedure to Replace with the HDD ---------------------------------------9-106
Installing the System Software Using the SST --------------------------9-108
Execution of Auto Gradation Adjustment----------------------------------9-108
[TYPE-2] Removable HDD Kit----------------------------------------- 9-109
Checking the Contents --------------------------------------------------------9-109
Check Items when Turning OFF the Main Power----------------------- 9-110
Installation Procedure---------------------------------------------------------- 9-110
Removing the HDD and HDD Case Unit ------------------------------------------ 9-110
Disassembling and Assembling of the HDD Removed from
the Host Machine------------------------------------------------------------------------ 9-113
Changing Conguration inside of HDD Case Unit ------------------------------ 9-115
Installing the HDD Case Unit --------------------------------------------------------- 9-117
[TYPE-3] Option HDD (250GB) + Removable HDD Kit--------- 9-120
Checking the Contents --------------------------------------------------------9-120
Option HDD (250GB)-------------------------------------------------------------------9-120
Removable HDD Kit---------------------------------------------------------------------9-121
Points to Note Regarding Data Backup/Export--------------------------9-122
Making a Backup of the Data (Reference only)-------------------------9-123
Check Items when Turning OFF the Main Power----------------------- 9-127
Installation Procedure----------------------------------------------------------9-127
Assembling the Option HDD----------------------------------------------------------9-127
Removing the HDD and HDD Case Unit ------------------------------------------9-130
Changing Conguration inside of HDD Case Unit ------------------------------9-132
Installing the HDD Case Unit ---------------------------------------------------------9-134
Installing the System Software Using the SST --------------------------9-137
Execution of Auto Gradation Adjustment----------------------------------9-137
[TYPE-4] Option HDD (80GB) + HDD Mirroring Kit or
HDD Data Encryption & Mirroring Kit -------------------------------- 9-138
Points to Note when Unpacking HDD Data Encryption &
Mirroring Kit ---------------------------------------------------------------------- 9-138
Checking the Contents --------------------------------------------------------9-138
Option HDD (80GB)---------------------------------------------------------------------9-138
HDD Mirroring Kit or HDD Data Encryption & Mirroring Kit-------------------9-139
Points to Note when HDD Data Encryption &
Mirroring Kit has been Installed ---------------------------------------------9-140
Points to Note Regarding Data Backup/Export ----------------------------------9-140
Making a Backup of the Data (Reference only)----------------------------------9-141
Check Items when Turning OFF the Main Power----------------------- 9-145
Installation Procedure----------------------------------------------------------9-145
Removing the Covers-------------------------------------------------------------------9-145
Installing the Mirroring Board or Encryption Board------------------------------9-147
After Installing HDD Data Encryption & Mirroring Kit ------------------9-157
Installing the System Software Using the SST-----------------------------------9-157
Checking the Security Version -------------------------------------------------------9-157
Checking the Security Mark-----------------------------------------------------------9-157
Setting for Mirroring ------------------------------------------------------------9-158
After Installing HDD Data Encryption & Mirroring Kit ------------------9-158
Reporting to the System Administrator at the End of the Work --------------9-158
Execution of Auto Gradation Adjustment ------------------------------------------9-158
[TYPE-5] 2 Option HDDs (250GB) + HDD Mirroring Kit or
HDD Data Encryption & Mirroring Kit -------------------------------- 9-159
Points to Note when Unpacking HDD Data Encryption &
Mirroring Kit ---------------------------------------------------------------------- 9-159
Checking the Contents --------------------------------------------------------9-159
Option HDD (250GB)-------------------------------------------------------------------9-159
HDD Mirroring Kit or HDD Data Encryption & Mirroring Kit-------------------9-160
Points to Note when HDD Data Encryption &
Mirroring Kit has been Installed ---------------------------------------------9-161
Points to Note Regarding Data Backup/Export ----------------------------------9-161
Making a Backup of the Data (Reference only)----------------------------------9-162
Check Items when Turning OFF the Main Power----------------------- 9-166
Installation Procedure----------------------------------------------------------9-166
Assembling the Option HDD----------------------------------------------------------9-166
Removing the Covers-------------------------------------------------------------------9-167
Installing the Mirroring Board or Encryption Board------------------------------9-169
Installing the System Software Using the SST --------------------------9-178
After Installing HDD Data Encryption & Mirroring Kit ------------------9-178
Checking the Security Version -------------------------------------------------------9-178
Checking the Security Mark-----------------------------------------------------------9-178
Setting for Mirroring ------------------------------------------------------------9-179
Reporting to the System Administrator at the End of the Work (only
when HDD Data Encryption & Mirroring Kit has been installed) ----9-179
Execution of Auto Gradation Adjustment----------------------------------9-179
[TYPE-6] HDD Data Encryption & Mirroring Kit ------------------- 9-180
Points to Note when HDD Data Encryption &
Mirroring Kit has been Installed ---------------------------------------------9-180
Checking the Contents --------------------------------------------------------9-180
Points to Note Regarding Data Backup/Export--------------------------9-181
Making a Backup of the Data (Reference only)-------------------------9-182
Check Items when Turning OFF the Main Power----------------------- 9-186
Installation Procedure----------------------------------------------------------9-186
Removing the Covers-------------------------------------------------------------------9-186
Installing the Encryption Board----------------------------------------------9-187
Installing the System Software Using the SST --------------------------9-195
Checking the Security Version-----------------------------------------------9-195
Checking the Security Mark--------------------------------------------------9-195
Checking after Installation----------------------------------------------------9-196
Reporting to the System Administrator at the End of the Work -----9-196
Execution of Auto Gradation Adjustment----------------------------------9-196
[TYPE-7] Option HDD (250GB) + HDD Data Encryption &
Mirroring Kit----------------------------------------------------------------- 9-197
Points to Note when Unpacking HDD Data Encryption &
Mirroring Kit ---------------------------------------------------------------------- 9-197
Checking the Contents --------------------------------------------------------9-197
Option HDD (250GB)-------------------------------------------------------------------9-197
HDD Data Encryption & Mirroring Kit-----------------------------------------------9-198
Points to Note Regarding Data Backup/Export--------------------------9-199
Making a Backup of the Data (Reference only)-------------------------9-200
Check Items when Turning OFF the Main Power----------------------- 9-204
Installation Procedure----------------------------------------------------------9-204
Assembling the Option HDD----------------------------------------------------------9-204
Removing the Covers-------------------------------------------------------------------9-205
Installing the Encryption Board----------------------------------------------9-207
Installing the System Software Using the SST --------------------------9-215
Checking the Security Version-----------------------------------------------9-215
Checking the Security Mark--------------------------------------------------9-215
Checking after Installation----------------------------------------------------9-216
Reporting to the System Administrator at the End of the Work -----9-216
Execution of Auto Gradation Adjustment----------------------------------9-216
[TYPE-8] Option HDD (80GB) + Removable HDD Kit +
HDD Mirroring Kit or HDD Data Encryption & Mirroring Kit ---- 9-217
Points to Note when Unpacking HDD Data Encryption &
Mirroring Kit ---------------------------------------------------------------------- 9-217
Checking the Contents --------------------------------------------------------9-217
Option HDD (80GB)---------------------------------------------------------------------9-217
Removable HDD Kit---------------------------------------------------------------------9-218
HDD Mirroring Kit or HDD Data Encryption & Mirroring Kit-------------------9-219
Points to Note when HDD Data Encryption &
Mirroring Kit has been Installed ---------------------------------------------9-220
Points to Note Regarding Data Backup/Export ----------------------------------9-220
Making a Backup of the Data (Reference only)----------------------------------9-221
Check Items when Turning OFF the Main Power----------------------- 9-225
Installation Procedure----------------------------------------------------------9-225
Removing the HDD and HDD Case Unit ------------------------------------------9-225
Disassembling and Assembling of the HDD Removed from
the Host Machine (the First HDD)---------------------------------------------------9-228
Assembling the Option HDD (the Second HDD) --------------------------------9-230
Changing Conguration inside of HDD Case Unit ------------------------------9-233
Installing the Mirroring Board or Encryption Board and HDD Case Unit --9-234
After Installing HDD Data Encryption & Mirroring Kit ------------------9-241
Installing the System Software Using the SST-----------------------------------9-241
Checking the Security Version -------------------------------------------------------9-241
Checking the Security Mark-----------------------------------------------------------9-241
Setting for Mirroring ------------------------------------------------------------9-242
After Installing HDD Data Encryption & Mirroring Kit ------------------9-242
Reporting to the System Administrator at the End of the Work --------------9-242
Execution of Auto Gradation Adjustment ------------------------------------------9-242
[TYPE-9] 2 Option HDDs (250GB) + Removable HDD Kit +
HDD Mirroring Kit or HDD Data Encryption & Mirroring Kit ---- 9-243
Points to Note when HDD Data Encryption & Mirroring Kit has been
Installed ---------------------------------------------------------------------------9-243
Checking the Contents --------------------------------------------------------9-243
Option HDD (250GB)-------------------------------------------------------------------9-243
Removable HDD Kit---------------------------------------------------------------------9-244
HDD Mirroring Kit or HDD Data Encryption & Mirroring Kit-------------------9-245
Points to Note when HDD Data Encryption &
Mirroring Kit has been Installed ---------------------------------------------9-246
Points to Note Regarding Data Backup/Export ----------------------------------9-246
Making a Backup of the Data (Reference only)----------------------------------9-247
Check Items when Turning OFF the Main Power----------------------- 9-251
Installation Procedure----------------------------------------------------------9-251
Assembling the Option HDD----------------------------------------------------------9-251
Removing the HDD and HDD Case Unit ------------------------------------------9-254
Changing Conguration inside of HDD Case Unit ------------------------------9-257
Installing the Mirroring Board or Encryption Board and HDD Case Unit --9-258
Installing the System Software Using the SST --------------------------9-265
After Installing HDD Data Encryption & Mirroring Kit ------------------9-265
Checking the Security Version -------------------------------------------------------9-265
Checking the Security Mark-----------------------------------------------------------9-265
Setting for Mirroring ------------------------------------------------------------9-266
Reporting to the System Administrator at the End of the Work (Only
When HDD Data Encryption & Mirroring Kit has been Installed) ---9-266
Execution of Auto Gradation Adjustment----------------------------------9-266
[TYPE-10] Removable HDD Kit + HDD Data Encryption &
Mirroring Kit----------------------------------------------------------------- 9-267
Points to Note when Unpacking HDD Data Encryption &
Mirroring Kit ---------------------------------------------------------------------- 9-267
Checking the Contents --------------------------------------------------------9-267
Removable HDD Kit---------------------------------------------------------------------9-267
HDD Data Encryption & Mirroring Kit-----------------------------------------------9-268
Points to Note Regarding Data Backup/Export--------------------------9-269
Making a Backup of the Data (Reference only)-------------------------9-270
Check Items when Turning OFF the Main Power----------------------- 9-274
Installation Procedure----------------------------------------------------------9-274
Removing the HDD and HDD Case Unit ------------------------------------------9-274
Disassembling and Assembling of the HDD Removed from
the Host Machine------------------------------------------------------------------------9-277
Changing Conguration inside of HDD Case Unit ------------------------------9-280
Installing the Encryption Board and HDD Case Unit ---------------------------9-281
Installing the System Software Using the SST --------------------------9-288
Checking the Security Version-----------------------------------------------9-288
Checking the Security Mark--------------------------------------------------9-288
Checking after Installation----------------------------------------------------9-289
Reporting to the System Administrator at the End of the Work -----9-289
Execution of Auto Gradation Adjustment----------------------------------9-289
[TYPE-11] Option HDD (250GB) + Removable HDD Kit +
HDD Data Encryption & Mirroring Kit -------------------------------- 9-290
Points to Note when Unpacking HDD Data Encryption &
Mirroring Kit ---------------------------------------------------------------------- 9-290
Checking the Contents --------------------------------------------------------9-290
Option HDD (250GB)-------------------------------------------------------------------9-290
Removable HDD Kit---------------------------------------------------------------------9-291
HDD Data Encryption & Mirroring Kit-----------------------------------------------9-292
Points to Note Regarding Data Backup/Export--------------------------9-293
Making a Backup of the Data (Reference only)-------------------------9-294
Check Items when Turning OFF the Main Power----------------------- 9-298
Installation Procedure----------------------------------------------------------9-298
Assembling the Option HDD----------------------------------------------------------9-298
Removing the HDD and HDD Case Unit ------------------------------------------9-300
Changing Conguration inside of HDD Case Unit ------------------------------9-303
Installing the Encryption Board and HDD Case Unit ---------------------------9-304
Installing the System Software Using the SST -------------------------- 9-311
Checking the Security Version----------------------------------------------- 9-311
Checking the Security Mark-------------------------------------------------- 9-311
Checking after Installation----------------------------------------------------9-312
Reporting to the System Administrator at the End of the Work -----9-312
Execution of Auto Gradation Adjustment----------------------------------9-312
HDD Data Encryption & Mirroring Kit-C2 --------------------------- 9-313
Points to Note at Installation -------------------------------------------------9-313
Checking the Contents --------------------------------------------------------9-314
Check Items when Turning OFF the Main Power----------------------- 9-314
In the Case of Fixed HDD ----------------------------------------------------9-315
Assembling the Option HDD----------------------------------------------------------9-315
Removing the Covers-------------------------------------------------------------------9-316
Installing the Encryption Board-------------------------------------------------------9-318
Checking after Installation----------------------------------------------------9-328
HDD Data Encryption & Mirroring Kit-C2 +
Removable HDD Kit ----------------------------------------------------- 9-329
Points to Note at Installation -------------------------------------------------9-329
Checking the Contents --------------------------------------------------------9-330
Check Items when Turning OFF the Main Power----------------------- 9-330
In the Case of the Removable HDD----------------------------------------9-331
Removing the Fixed HDD/HDD Case Unit----------------------------------------9-331
Assembling the Removable HDD----------------------------------------------------9-333
Changing Conguration inside of HDD Case Unit ------------------------------9-336
Installing the Encryption Board/HDD Case Unit ---------------------------------9-338
Checking after Installation----------------------------------------------------9-345
Appendix
Service Tools-----------------------------------------------------------------10-II
Special Tools-----------------------------------------------------------------------10-II
Solvents and Oils ---------------------------------------------------------------- 10-V
General Timing Chart -----------------------------------------------------10-VI
Basic sequence at power ON-------------------------------------------------10-VI
Basic sequence at printing
<Condition: A4 1-sided (2 sheets), Right deck, Reverse delivery> 10-VII
Basic sequence at printing
<Condition: A4 2-sided (2 sheets), Right deck, Reverse delivery> 10-VIII
General Circuit Diagram--------------------------------------------------10-IX
Signal Input/Output List --------------------------------------------------------10-IX
General Circuit Diagram -------------------------------------------------------10-XI
General Circuit Diagram (1/30)--------------------------------------------------------10-XI
General Circuit Diagram (2/30)-------------------------------------------------------10-XII
General Circuit Diagram (3/30)------------------------------------------------------10-XIII
General Circuit Diagram (4/30)------------------------------------------------------10-XIV
General Circuit Diagram (5/30)------------------------------------------------------ 10-XV
General Circuit Diagram (6/30)------------------------------------------------------10-XVI
General Circuit Diagram (7/30)-----------------------------------------------------10-XVII
General Circuit Diagram (8/30)----------------------------------------------------10-XVIII
General Circuit Diagram (9/30)------------------------------------------------------10-XIX
General Circuit Diagram (10/30)---------------------------------------------------- 10-XX
General Circuit Diagram (11/30)----------------------------------------------------10-XXI
General Circuit Diagram (12/30)---------------------------------------------------10-XXII
General Circuit Diagram (13/30)--------------------------------------------------10-XXIII
General Circuit Diagram (14/30)--------------------------------------------------10-XXIV
General Circuit Diagram (15/30)-------------------------------------------------- 10-XXV
General Circuit Diagram (16/30)--------------------------------------------------10-XXVI
General Circuit Diagram (17/30)-------------------------------------------------10-XXVII
General Circuit Diagram (18/30)------------------------------------------------10-XXVIII
General Circuit Diagram (19/30)--------------------------------------------------10-XXIX
General Circuit Diagram (20/30)-------------------------------------------------- 10-XXX
General Circuit Diagram (21/30)--------------------------------------------------10-XXXI
General Circuit Diagram (22/30)-------------------------------------------------10-XXXII
General Circuit Diagram (23/30)------------------------------------------------10-XXXIII
General Circuit Diagram (24/30)------------------------------------------------10-XXXIV
General Circuit Diagram (25/30)------------------------------------------------ 10-XXXV
General Circuit Diagram (26/30)------------------------------------------------10-XXXVI
General Circuit Diagram (27/30)-----------------------------------------------10-XXXVII
General Circuit Diagram (28/30)----------------------------------------------10-XXXVIII
General Circuit Diagram (29/30)------------------------------------------------10-XXXIX
General Circuit Diagram (30/30)-----------------------------------------------------10-XL
List of User Mode -------------------------------------------------------- 10-XLI
Device Information Delivery Settings -------------------------------------10-XLI
Environment Settings--------------------------------------------------------10-XLII
Paper Settings--------------------------------------------------------------------------10-XLII
Display Settings------------------------------------------------------------------------10-XLII
Timer/Energy Settings--------------------------------------------------------------- 10-XLIII
Network ---------------------------------------------------------------------------------10-XLIV
External Interface--------------------------------------------------------------------------10-L
Accessibility---------------------------------------------------------------------------------10-L
Adjustment/Maintenance-------------------------------------------------------10-LI
Adjust Image Quality*1 -------------------------------------------------------------------10-LI
Adjust Action*1 -----------------------------------------------------------------------------10-LI
Maintenance -------------------------------------------------------------------------------10-LI
Function Settings ---------------------------------------------------------------10-LII
Common -----------------------------------------------------------------------------------10-LII
Copy*1---------------------------------------------------------------------------------------10-LV
Printer---------------------------------------------------------------------------------------10-LV
Send ---------------------------------------------------------------------------------------10-LVI
Receive/Forward ---------------------------------------------------------------------- 10-LVII
Store/Access Files-------------------------------------------------------------------- 10-LVIII
Encrypted Secure Print----------------------------------------------------------------10-LIX
Set Destination ------------------------------------------------------------------10-LX
Set Destination --------------------------------------------------------------------------10-LX
Management Settings --------------------------------------------------------10-LXI
User Management----------------------------------------------------------------------10-LXI
Device Management-------------------------------------------------------------------10-LXI
License/Other-------------------------------------------------------------------------- 10-LXIII
Data Management--------------------------------------------------------------------10-LXIV
Backup Data--------------------------------------------------------------10-LXV
Detail of HDD partition------------------------------------------------ 10-LXIX
Soft Counter List --------------------------------------------------------10-LXX
Soft counter specications--------------------------------------------------10-LXX
Soft Counter List --------------------------------------------------------------10-LXX
000 to 099 -------------------------------------------------------------------------------10-LXX
100 to 199 ------------------------------------------------------------------------------10-LXXI
200 to 299 -----------------------------------------------------------------------------10-LXXII
300 to 399 ---------------------------------------------------------------------------- 10-LXXIII
400 to 499 ----------------------------------------------------------------------------10-LXXIV
500 to 599 -----------------------------------------------------------------------------10-LXXV
600 to 699 -----------------------------------------------------------------------------10-LXXV
700 to 799 -----------------------------------------------------------------------------10-LXXV
800 to 899 ----------------------------------------------------------------------------10-LXXVI
900 to 999 ---------------------------------------------------------------------------10-LXXVII
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