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Caple WI6130WH Manual

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WI6130WH
Caple 60cm wine cabinet
Technical information
Technical information
Item Part Code Description Qty
1DG13-1 Water box 1
2DG2-14 Power cord 1
3DG1-93 Compressor 1
4DG13-272-1 Electrical box cover 1
5DG6-15 Transformer 1
6DG3-100-9 PCB board 1
7DG26-192 Cabinet 1
8DG13-268 Decorative nail 6
9DG14-190-SR Top right hinge 1
10 DG12-1-2 Evaporator 1
11 DG13-7 Shelf support 1
12 DG20-1 Wire clamp 1
13 DG8-8 Sensor 1
14 DG18-93 Foam 2
15 DG13-458 Water tank 1
WI6130WH
- Caple 60cm wine cabinet
16 DG11-18 PTC heate
r
1
17 DG7-41-BH PTC heater fan 1
18 DG22-422 Air duct board 1
19 DG22-421 Upper panel for middle airway-board 1
20 DG18-76 Foam 1
21 DG7-3.1-BH Evaporator fan 2
22 DG22-303 Lower panel for middle airway-board 1
23 DG3-18-W LED light 1
24 DG13-32-1 Display support 1
25 DG13-33 Display board box 1
26 DG20-386 Display panel film 1
27 DG13-130-S Buttom 4
28 DG15-211-1 Wooden shelf 2
29 DG15-23 Stainless steel edged 5
30 DG23-260-2 Door 1
31 M160-063 Gasket 1
32 DG22-3027 Handle 1
33 DG22-3057 Door axis 1
34 DG13-3155 Door axis spacer 1
35 DG15-33 Wooden shelf NEW G2 1
36 DG15-211 Wooden shelf 3
37 DG13-1.2 Humid box 1
38 DG13-198 Sensor cover 2
39 DG8-8 Sensor 2
40 DG13-3146 Cabinet leg 4
41 DG14-212-SR Low right hinge 1
42 DG22-330 Support bracket of front legs 1
Item Part Code Description Qty
WI6130WH
- Caple 60cm wine cabinet
43 DG13-129 LED light cover 1
44 DG3-14-W LED light 1
45 DG12-91 Condenser 1
46 DG19-9 Condenser cover 1
47
A
DG7-3.2-BH Condenser fan 1
47B DG17-145-2 Wire 1
48 DG19-3 Fan cover 1
49 DG12-6.1 Air-circulating pipe 1
50 DG22-331 Compressor bracket 1
51 DG11-45 Dry filter 1
52 DG13-3149 Fixing bracket A 1
-DG14-190-SL Top left hinge 1
-- DG14-212-SL Low left hinge 1
--- DG22-3021 Bottom grill 1
---- DG13-3154 Slider 2
----- DG13-3152 Fixing bracket B 1
WI6130WH
Ca
p
le
dual
zone
wine
cabinet
Caple dual zone wine cabinet
Service Manual
1
ServiceManual
For
JGSeries ElectronicDualTemperature ZoneWineCellar
JGSeriesElectronicDualTemperatureZoneWineCellarisincluding Model JG32A,JG45B,JG50B ,
JG50B-1,JG50FB
Thecontentbelowshowsdifferentdefaultmighthappenwhenthewinecoolerisworking,andalsoshowshowto
findthedefaultsand repairthedefaults. Pleasefindthecorrespondingdefault statementandfindtherepair
information inthecorrespondingpages.
Statement: (Fig.4)shows thecorrelativediagramFig.4
( →6)showsthecorrelativepage6
Warning:beforeattemptinganycleaningormaintenance thisunitMUSTbedisconnectedfromtheelectricalsupply,
topreventelectricalshock
▲Preparationbeforemaintenance
○Tools
1.Pliers
2.Phillipsheadscrewdrivers
3.Process pipe
4.ElectricalMultimeter
5.Ampmeter(5A) (calipercable type)
6.Electricalsolderingiron
7.Wire strippers
8.Sealpliers
9/Scissors
○Equipment
1. Vacuumpump
2.Solderingiron forcopperpipes
3.Gas meter
▲Coolingsystemfault
○HowtoEvaluatethefault... (Page 3)
○Howtorepairthefault (Page3)
○Howtoremove the airductboard.. . (Page 4)
○Diagramshowingthefrontside solderedjoints.. (Page 11)
○Diagramshowingtherearside solderedjoints (page 11)
▲Heatingsystemfault
○HowtoEvaluatethefault .(Page 13)
○Howtorepairthefault . (Page13)
2
▲Noise problems
○Compressornoise. .. (Page13)
○Fannoise.. .(Page13)
○Refrigerantjetnoise... ... (Page 15)
○Capillaryvibration noise... ... . ... (Page 15)
○Oiljamnoise.. ... . (Page 15)
▲Evaporatorfreezing problems... ... ....(Page 15)
▲Unstable internalTemperature... ... (Page16)
▲Controlsystemproblems
○Fault findingbytheself-checkmode..(Page 16)
○Sensorfault , ...(Page 17)
○Howtoreplace the sensor .(Page 17)
○LEDdisplayfault ..(Page 19)
○Howtoremove partsinsideofelectricalbox. (Page 19)
○Howtoreplace thelight .. (Page22)
○Howtoreplace the Decorativeframe .. (Page23)
3
△Coolingsystemfaults.
○Howtodiagnosefaults:
Itshouldtakeapproximate3hourstoreachthelowestsettingtemperatureof5℃foranemptyunit (assuming ambient
tempof32 degreescentigradeandcontinuousoperation).Ifnot,checkthecompressor,coolingfans,controller, and sensors.
Ifallthese are workingnormally, there isprobablya coolingsystem’sfault.
○Howtorepairthedefualt
1.Checkthecompressor
Turnon theunit and checkthereiselectricitycurrentflowingtothecompressorusingacalipertypeAmpmeter,the
currentshouldbewithin0.6to2Amps.Ifthereadingsarenotinthisrange, turnoffand cutoffthepipes (SeeFig.20
showing G) andthesealpliers (See Fig.20showing E.) fromthecompressor,thenturntheunitonagain(inthiscase
onlyrunthecompressorforafewminuets,soastoavoidthecompressorabsorbmoistair)andrecheckthe
currentand ifthereispressureattheoutletpipe. Ifthecurrentreading isstill outofrangespecifiedaboveandno
pressurefromthe compressoroutlet,replacethewholecompressor.
2.Checkthe coolingsystempipework:
Carefullycheckthecoolingsystemafterverifyingthecompressorisworkingnormally.Thenfollowtheprocedure
below.
1>. Thencutoffprocesspipeand checktherefrigerant.Ifthereisnotenoughrefrigerant,thedefualtoftherefrigerant
systemshouldbecausedbythe leaking. If the refrigerantissufficient.,itisprobablyjamedinthecapillary.
2>.If thedefault is concentratedonthecoolingsystem,thecheckingprocedureis as below.
A.Cutofftheventpipeofthecompressor,andinfuse0.8-1MPnitrogenby process pipe,andpleaseputthehandclose
tothecutkerfoftheventpipe. If thereis alittlegas leakformtheterminal, itmeans normal, oritisjamed.
B.Makesurethecapilaryisworking normally,whenthedrainpipeisconnetcedagain,andinfuse0.8-1MPnitrogen
thentesttheleakageifthecoolingsystemofthesolderingpointwiththesoapwater.Checkfromthethesoldering
pointarround thecompressor(Fig.20& Fig.21, Fig.21.1),and ifeverythingisok,removetheair-ductboardand
chechthesolderingpointaround evaporator. pleaseseetheremovemethodandtheprocedureas below(→4).
C.Ifall thesolderingpointinBisnotleaking,therearetwopossibility,oneisleakageintheinnercondenser,another
is thedamageontheparts(suchasevaporator,condenserandsoon)inthecoolingsystem.Ifitistheinnerdamage, it
cannotberepaired,andifthedamageontheparts,replacethem.
3>.Makesurethatthereis notleakageinthecoolingsystem,refill therefrigerant.
3. Refill therefrigerant:
1>.Using thevacuumpumpformavacuuminthe system, viathejointofthe low-pressure processpipeonthe compressor,
thehigh-pressurepipelineisontheprocess pipeofthefilter.Applythevacuumpumpforapproximately20 minutes.Until
thevacuumislowerthan100Pa. Thensolderthecompressorprocess pipeofthefilter.Keepthevacuumrunningwhile
soldering thisjoint
2>.FillCoolingsystemwithrefrigerantviatheprocesspipe. (TherefrigerantisR134a.Regardingrefrigerantquantity
Pleaserefertotheinstructionatbacklabelofwinecellar).Thensolderthecompressorprocess pipeafterthesystemis
chargedwithrefrigerant.
4. Runningtest:
Replace allthecomponentsafterthe proceduresabove and turntheunit on.Toverifythe effectiveness ofthe repair, monitor
4
theunitthecompressorshouldautomaticallystop within-2.5degcentigradeofthe settemperatureand startwith+2.5deg
centigradeofthesettemperaturewithinapprox3hours(assuminganambienttemperatureof32℃andtheunitisempty).
○Howtoremove the airductboard.
1.Removetheshelvesfirstlyandthereistwomethodbelow.
a. Remove the shelves;somemodelshavePhillipsheadscrewstoholdothermodelshavenoscrews (Fig.1&Fig.1.1)
Fig.1
Fig.1.1
b.Somemodelneedtoremovetheshelvesfixerandturntheleftshelvesfixer900 anticlockwise,whileclockwisethe
rightshelvesfixerandremovethefixeraccording tothearrowheaddirection(Fig.2).
Fig.2
5
c.Driveuptheshelvesmakeitabovethefixer1 (Fig.3),thentakeit out accordingtothearrowhead
Fdirection(Fig.3.1)
Fig.3
Fig.3.1
d.Pulltheshelvestothebottom,circumvolveanysideoftherightandleft,andletthesetterof
theshelvegooutofthechannel,and thendrawouttheshelves. (Fig.4)
Fig.4
2>Howtoremovetheelectricalbox.
therearethreekind ofelectrical,oldand newanddivideversion.
①Theoldstructureelectricalremovement.