Case IH AXIAL-FLOW 5130 User manual

Copyright © 2013 CNH America LLC. All Rights Reserved.
Part number 47506838
English
April 2013
SERVICE MANUAL
AXIAL-FLOW
®
5130
AXIAL-FLOW
®
6130
AXIAL-FLOW
®
7130
Combine
PIN YDG009296 and above

SERVICE MANUAL
AXIAL-FLOW 5130 [YDG009296 - ]
AXIAL-FLOW 6130 [YDG009296 - ]
AXIAL-FLOW 7130 [YDG009296 - ]
47506838 04/04/2013
EN

Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase . . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . 10.1
[10.202] Air cleaners and lines . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . .. 10.2
[10.254] Intake and exhaust manifolds and mufer . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . 10.3
[10.310] Aftercooler.......................................................................... 10.4
[10.400] Engine cooling system . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . 10.5
[10.414] Fanand drive ...................................................................... 10.6
[10.418] Rotaryscreen ...................................................................... 10.7
[10.500] Selective Catalytic Reduction (SCR) exhaust treat ment . . . . . .. . . . . . . . . . . . . . . . . . . .. 10.8
Main gearbox and drive ............................................................... 14
[14.100] Main gearbox and drive . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . 14.1
Transmission.............................................................................. 21
[21.114] Mechanical transmission . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 21.1
[21.145] Gearbox internal components . . .. . . . . . . . . . . . .. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 21.2
[21.182] Differential.......................................................................... 21.3
Front axle system ....................................................................... 25
[25.310] Finaldrives......................................................................... 25.1
Rear axle system ........................................................................ 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . 27.1
[27.124] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. 27.2
Hydrostatic drive ......................................................................... 29
[29.100] Transmission and steering hydrostatic control . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 29.1
[29.202] Hydrostatic transmission . . . . . . . .. . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 29.2
[29.204] Reservoir, cooler, and lines . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. 29.3
[29.218] Pump and motor components . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 29.4
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Brakes and controls .................................................................... 33
[33.110] Parking brake or parking lock . . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 33.1
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . .. 33.2
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 35.1
[35.102] Pump control valves. . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. 35.2
[35.106] Variable displacement pump . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . 35.3
[35.220] Auxiliary hydraulic pump and lines. . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . 35.4
[35.300] Reservoir, cooler, and lters. . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . 35.5
[35.322] Regulated/Low pressure system . . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .. . . . . . . . . . . . .. . . . . 35.6
[35.359] Main control valve . . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . 35.7
[35.410] Header or attachment height system . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. 35.8
[35.440] Grain tank unload system . . . . . . .. . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 35.9
[35.536] Crop processor system . . . . . . . . .. . . . . . . . . . . . .. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . 35.10
[35.760] Header reverser drive . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 35.11
[35.796] Chaff spreader control . . . . . . . . . . . . . .. . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . 35. 12
Steering..................................................................................... 41
[41.101] Steering cont rol . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 41.1
[41.106] Tierods............................................................................. 41.2
[41.200] Hydraulic control components. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. 41.3
[41.206] Pump............................................................................... 41.4
Wheels...................................................................................... 44
[44.511] Frontwheels........................................................................ 44.1
Cab climate control ..................................................................... 50
[50.300] Cab pressurizing system . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . .. . . . . . . . . 50.1
[50.200] Air conditioning . . . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . 50.2
[50.100] Heating............................................................................. 50.3
[50.104] Ventilation .......................................................................... 50.4
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Electrical systems ....................................................................... 55
[55.000] Electrical system . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . 55.1
[55.010] Fuel injection system . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . 55.2
[55.012] Engine cooling system . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 55.3
[55.013] Engine oil system . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 55.4
[55.014] Engine intake and exhaust system . . . . . . . . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 55.5
[55.015] Engine cont rol system. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 55.6
[55.031] Parking brake electrical system . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 55.7
[55.036] Hydraulic system control . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . 55.8
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . . . . . . .. . . . . 55.9
[55.100] Harnesses and connectors. . . . . .. . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . 55.10
[55.201] Engine starting system . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . 55.11
[55.202] Coldstart aid..................................................................... 55.12
[55.301] Alternator......................................................................... 55.13
[55.302] Battery............................................................................ 55.14
[55.405] External lighting switches and relays . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . 55. 15
[55.408] Warning indicat ors, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 55. 16
[55.421] Feeding control system . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . 55. 17
[55.423] Cleaning control system .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . 55. 18
[55.426] Harvest material ow control system . . . .. . . . . . . . . . . .. . . . . . . . .. . . . . . . . . . . .. . . . . . . . 55.19
[55.518] Wiper and washer system. . . . . . . . . . .. . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . 55.20
[55.520] Cab harvesting cont rols . . . . . .. . . . . . . . . . . .. . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 55. 21
[55.610] Ground speed control . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . 55.22
[55.628] Threshing electrical control . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 55. 23
[55.640] Electronic modules. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . 55. 24
[55.661] Cab header controls. . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .. . . 55.25
[55.662] Header height control . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . 55.26
[55.834] Sieve electric control . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . 55.27
[55.836] Rotary separator control . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . 55. 28
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[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . .. . . . . . . 55.29
[55.DTC] FAULT CODES.................................................................. 55.30
Attachments/Headers .................................................................. 58
[58.105] Attachment/Header reel cont rol system . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 58.1
Product feeding .......................................................................... 60
[60.105] Floating roll, feed chain, and drive . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . .. . . . . 60.1
[60.110] Feeder housing . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . 60.2
[60.122] Length-of-cut gearbox . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 60.3
[60.150] Feeder drive system . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 60.4
Threshing.................................................................................. 66
[66.105] Concave............................................................................ 66.1
[66.110] Concave control system . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . 66.2
[66.260] Threshing mechanism drive system . . . . . . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . 66.3
[66.331] Rotor ............................................................................... 66.4
Separation ................................................................................. 72
[72.410] Rotary separator drive system . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. 72.1
[72.420] Rotary separator . . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . 72.2
Residue handling ........................................................................ 73
[73.210] Straw chopper drive system . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . .. 73.1
[73.230] Straw chopper. . . . . . .. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. 73.2
[73.335] Chaff spreader . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. 73.3
Cleaning.................................................................................... 74
[74.000] Cleaning............................................................................ 74.1
[74.101] Cleaning drive systems . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 74.2
[74.114] Upper shaker shoe . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . .. . . . . . . . . . . .. 74.3
[74.118] Lower shaker shoe . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . .. . . . . . . . . . . . .. . . . . . . . . 74.4
[74.130] Fanhousing........................................................................ 74.5
[74.140] Tailings return system . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 74.6
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Crop storage / Unloading............................................................. 80
[80.101] Clean grain elevator . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . 80.1
[80.150] Grain tank .......................................................................... 80.2
[80.175] Grain tank unload drive system . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 80.3
[80.180] Grain tank unload . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. 80.4
Platform, cab, bodywork, and decals ............................................. 90
[90.105] Machine shields and guards . . . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 90.1
[90.124] Pneumatically-adjusted operator seat . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 90.2
[90.151] Cabinterior......................................................................... 90.3
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INTRODUCTION
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Contents
INTRODUCTION
Basic instructions - Important notice regarding equipment servicing . . . . . . . . . . . . . .. . . . . . . . . . . . . 3
AXIAL-FLOW 5130, AXIAL-FLOW 6130, AXIAL-FLOW 7130
Safety rules and signal word denitions . . . . . . . . . .. . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . 4
AXIAL-FLOW 5130, AXIAL-FLOW 6130, AXIAL-FLOW 7130
Personal safety .................................................................................5
AXIAL-FLOW 5130, AXIAL-FLOW 6130, AXIAL-FLOW 7130
Safety rules Ecology and the Environment . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . 6
AXIAL-FLOW 5130, AXIAL-FLOW 6130, AXIAL-FLOW 7130
Safety rules - Personal safety . . .. . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. 7
AXIAL-FLOW 5130, AXIAL-FLOW 6130, AXIAL-FLOW 7130
Safety rules .....................................................................................8
AXIAL-FLOW 5130, AXIAL-FLOW 6130, AXIAL-FLOW 7130
Basic instructions - Shop and Assembly . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . 9
AXIAL-FLOW 5130, AXIAL-FLOW 6130, AXIAL-FLOW 7130
Torque - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 11
Torque - Standard torque data for hydraulics . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 16
AXIAL-FLOW 5130, AXIAL-FLOW 6130, AXIAL-FLOW 7130
Basic instructions - Chain Wear Tables - Roller Chains . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 18
AXIAL-FLOW 5130, AXIAL-FLOW 6130, AXIAL-FLOW 7130
Dimension .................................................................................... 20
AXIAL-FLOW 5130, AXIAL-FLOW 6130, AXIAL-FLOW 7130
Frame- Dimension ........................................................................... 23
AXIAL-FLOW 5130, AXIAL-FLOW 5130 WE, AXIAL-FLOW 6130, AXIAL-FLOW 6130 WE, AXIAL-FLOW 7130, AXIAL-FLOW
7130 WE
Product identication.......................................................................... 26
AXIAL-FLOW 5130, AXIAL-FLOW 6130, AXIAL-FLOW 7130
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INTRODUCTION
Basic instructions - Important notice regar ding equipment ser vicing
AXIAL-FLOW 5130, AXIAL-FLOW 6130, AXIAL-FLOW 7130
All repair and maintenance work listed in this manual must be carried out only by qualied dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the orga nizations of it s distribution chain, including - without limit atio n - nationa l, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and /or components not approved by the manufacturer.
The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for
continuous improv ement. Some information could not be updated due to modicat ions of a technical or commercial
type, or changes to the laws and regulations of different countries.
In case of questions, refer to your CASE IH AGRICULTURE Sales and Service Networks.
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