Chroma 11210 User manual

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Battery Cell Insulation Tester
11210
User’s Manual
Version 1.1
September 2019

ii
Legal Notices
The information in this document is subject to change without notice.
Chroma ATE INC. makes no warranty of any kind with regard to this manual, including, but not
limited to, the implied warranties of merchantability and fitness for a particular purpose.
Chroma ATE INC. shall not be held liable for errors contained herein or direct, indirect, special,
incidental or consequential damages in connection with the furnishing, performance, or use of
this material.
CHROMA ATE INC.
66 Huaya 1st Road, Guishan, Taoyuan 33383, Taiwan
Copyright Notices. Copyright 2018 Chroma ATE INC., all rights reserved. Reproduction,
adaptation, or translation of this document without prior written permission is prohibited,
except as allowed under the copyright laws.

iii
Warranty
All of Chroma’s instruments are warranted against defects in material and workmanship for a
period of one year from date of shipment. Chroma agrees to repair or replace any assembly
or component found to be defective, under normal use during this period. Chroma’s obligation
under this warranty is limited solely to repairing any such instrument, which in Chroma’s sole
opinion proves to be defective within the scope of the warranty when returned to the factory or
to an authorized service center. Purchaser is responsible for the shipping and cost of the
service item to Chroma factory or service center. Shipment should not be made without prior
authorization by Chroma.
This warranty does not apply to any products repaired or altered by persons not authorized by
Chroma, or not in accordance with instructions furnished by Chroma. If the instrument is
defective as a result of misuse, improper repair, or abnormal conditions or operations, repairs
will be billed at cost.
Chroma assumes no responsibility for its product being used in a hazardous or dangerous
manner either alone or in conjunction with other equipment. High voltage used in some
instruments may be dangerous if misused. Special disclaimers apply to these instruments.
Chroma assumes no liability for secondary charges or consequential damages and in any
event, Chroma’s liability for breach of warranty under any contract or otherwise, shall not
exceed the purchase price of the specific instrument shipped and against which a claim is
made.
Any recommendations made by Chroma regarding the use of its products are based upon
tests believed to be reliable; Chroma makes no warranty of the results to be obtained. This
warranty is in lieu of all other warranties, expressed or implied, and no representative or
person is authorized to represent or assume for Chroma any liability in connection with the
sale of our products other than set forth herein.
CHROMA ATE INC.
66 Huaya 1st Road, Guishan,
Taoyuan 33383, Taiwan
Tel: [phone]
Fax: [phone]
e-mail: [email protected]
http://www.chromaate.com

iv
Material Contents Declaration
The recycling label shown on the product indicates the Hazardous Substances contained in
the product as the table listed below.
: See <Table 1>.
: See <Table 2>.
<Table 1>
Part Name
Hazardous Substances
Lead
Mercury
Cadmium
Hexavalent
Chromium
Polybrominated
Biphenyls/
Polybromodiphenyl
Ethers
Selected Phthalates
Group
Pb
Hg
Cd
Cr6+
PBB/PBDE
DEHP/BBP/DBP/DIBP
PCBA
O
O
O
O
O
O
CHASSIS
O
O
O
O
O
O
ACCESSORY
O
O
O
O
O
O
PACKAGE
O
O
O
O
O
O
“O” indicates that the level of the specified chemical substance is less than the threshold level
specified in the standards of SJ/T
-11363-2006, EU Directive 2011/65/EU, and 2015/863/EU.
“
” indicates that the level of the specified chemical substance exceeds the threshold level
specified in the standards of SJ/T
-11363-2006, EU Directive 2011/65/EU, and 2015/863/EU.
Remarks:
1.
The CE marking on product is a declaration of product compliance with EU Directive
2011/65/EU.
2. This product is complied with EU REACH regulation and no SVHC in use.
Disposal
Do not dispose of electrical appliances as unsorted municipal waste, use separate collection
facilities. Contact your local government for information regarding the collection systems
available. If electrical appliances are disposed of in landfills or dumps, hazardous substances
can leak into the groundwater and get into the food chain, damaging your health and
well-being. When replacing old appliances with new one, the retailer is legally obligated to
take back your old appliances for disposal at least for free of charge.

v
<Table 2>
Part Name
Hazardous Substances
Lead
Mercury
Cadmium
Hexavalent
Chromium
Polybrominated
Biphenyls/
Polybromodiphenyl
Ethers
Selected Phthalates
Group
Pb
Hg
Cd
Cr6+
PBB/PBDE
DEHP/BBP/DBP/DIBP
PCBA

O
O
O
O
O
CHASSIS

O
O
O
O
O
ACCESSORY

O
O
O
O
O
PACKAGE
O
O
O
O
O
O
“O” indicates that the level of the specified chemical substance is less than the threshold level
specified in the standards of SJ/T
-11363-2006, EU Directive 2011/65/EU, and 2015/863/EU.
“
” indicates that the level of the specified chemical substance exceeds the threshold level
specified in the standards of SJ/T
-11363-2006, EU Directive 2011/65/EU, and 2015/863/EU.
1.
Chroma is not fully transitioned to lead-free solder assembly at this moment; however,
most of the components used are RoHS compliant.
2.
The environment-friendly usage period of the product is assumed under the operating
environment specified in each product’s specification.
3. This product is complied with EU REACH regulation and no SVHC in use.
Disposal
Do not dispose of electrical appliances as unsorted municipal waste, use separate collection
facilities. Contact your local government for information regarding the collection systems
available. If electrical appliances are disposed of in landfills or dumps, hazardous substances
can leak into the groundwater and get into the food chain, damaging your health and
well-being. When replacing old appliances with new one, the retailer is legally obligated to
take back your old appliances for disposal at least for free of charge.

vi

vii
Safety Summary
The following general safety precautions must be observed during all phases of operation,
service, and repair of this instrument. Failure to comply with these precautions or specific
WARNINGS given elsewhere in this manual will violate safety standards of design,
manufacture, and intended use of the instrument. Chroma assumes no liability for the
customer’s failure to comply with these requirements.
BEFORE APPLYING POWER
Verify that the power is set to match the rated input of this power supply.
PROTECTIVE GROUNDING
Make sure to connect the protective grounding to prevent an electric
shock before turning on the power.
NECESSITY OF PROTECTIVE GROUNDING
Never cut off the internal or external protective grounding wire, or
disconnect the wiring of protective grounding terminal. Doing so will
cause a potential shock hazard that may bring injury to a person.
FUSES
Only fuses with the required rated current, voltage, and specified type
(normal blow, time delay, etc.) should be used. Do not use repaired
fuses or short-circuited fuse holders. To do so could cause a shock or
fire hazard.
DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE
Do not operate the instrument in the presence of flammable gases or
fumes. The instrument should be used in an environment of good
ventilation.
DO NOT REMOVE THE COVER OF THE INSTRUMENT
Operating personnel must not remove the cover of the instrument.
Component replacement and internal adjustment can be done only by
qualified service personnel.

viii
Safety Symbols
DANGER – High voltage.
Explanation: To avoid injury, death of personnel, or damage to the
instrument, the operator must refer to the explanation in the instruction
manual.
High temperature: This symbol indicates the temperature is
hazardous to human beings. Do not touch it to avoid any personal
injury.
Protective grounding terminal: This symbol indicates that the
terminal must be connected to ground before operation of the
equipment to protect against electrical shock in case of a fault.
Functional grounding:
To identify an earth (ground) terminal in cases
where the protective ground is not explicitly stated. This symbol
indicates the power connector does not provide grounding.
Frame or chassis: To identify a frame or chassis terminal.
Alternating Current (AC)
Direct Current (DC) / Alternating Current (AC)
Direct Current (DC)
Push-on/Push-off power switch
The WARNING sign highlights an essential operating or maintenance
procedure, practice, condition, statement, etc., which if not strictly
observed, could result in injury to, or death of, personnel or long term
health hazards.
The CAUTION sign highlights an essential operating or maintenance
procedure, practice, condition, statement, etc., which if not strictly
observed, could result in damage to, or destruction of, equipment.
The Notice sign highlights an essential operating or maintenance
procedure, condition, or statement.
WARNING
CAUTION

ix
Hazardous Operating Conditions
1. Do not touch the test area when the Tester’s output is enabled. Electrical shock could
result in physical injury or death.
Be sure to observe the following rules:
•Insure the earth ground is properly connected and use a standard power cord.
•Do not touch the output terminal.
•Do not touch the test wire that is connected to the terminal under test.
•Do not touch any unit under test.
•Do not touch any component that is connected to the output terminal for charging.
•Do not touch the test unit right after the test has ended or when the output has just
been turned off. It can take several seconds for the high voltage to bleed off.
2. Shock accidents usually occur under the following conditions:
•The earth terminal of the Tester is not properly connected.
•Insulating gloves are not used during testing.
•Touching the test unit immediately after the test is done.
3. The high voltage output can be remotely controlled via an external control signal. When
the Tester is being remotely controlled, follow the safety guidelines below:
•Do not allow any accidential high voltage output to cause any danger.
•Do not allow any operator or other personnel to touch the DUT, test cable, or probe
output when high voltage is being output from the scanner.
•Remote control is generally controlled by the high voltage test bar; however, other
control circuits can also be used to control it instead. The test bar is the switch for
controlling high voltage output, so the connected control wire should not be near the
high voltage site and test cable to avoid causing any hazard.
For the precautions and dangerous opeating details, please refer to the
section “Precautions before Use and Installation” in Chapter 3.
CAUTION

x
Storage, Freight, Maintenance, and
Cleaning
Storage
When not in use, pack the device properly and store in a suitable environment.
Freight
Pack the device carefully before moving it. If any of the original packing material is missing,
use suitable alternative material and mark it “fragile” and “keep away from water” to avoid
damaging the product. This product is a piece of precision test equipment; do not drop or hit it.
Maintenance
In case of any malfunction or abnormality, refer to the manual, or contact your local distributor
for prompt service. Do not touch any parts inside the instrument to avoid any danger to
yourself or damage to the product.
The device requires periodical maintenance and calibration to ensure it meets the product
specifications. The suggested calibration period is 12 months.
Cleaning
Be sure to unplug the input power cord from the device and remove all other connected wires
before cleaning. Use a brush to clean the dust off the machine surface. If the stain on the
chassis is unable to be cleaned by a brush, use volatile liquids such as cleaning naphtha to
wipe the chassis. Do not use corrosive liquid to avoid damaging the chassis. A low pressure
air gun is required to clean the dust inside the device or you can send it to your local
distributor for cleaning.

xi
Revision History
The following lists the additions, deletions and modifications in this manual at each revision.
Date
Version
Revised Sections
Dec. 2018
1.0
Complete this manual.
Sep. 2019
1.1
Update the following:
- “Checking before Use” section in “Preface” chapter
- “Partial Discharge (PD Function)” section in “Specification”
chapter
- “Power Line Connection” and “Fuse” sections in “Precautions
before Use and Installation” chapter
- “Setting for Operation” chapter
- “Common Command” section in “SCPI Command” chapter
Add the following:
- “Hazardous Operating Conditions” and “Storage, Freight,
Maintenance, and Cleaning” description
- “Precautions before Use” section in “Precautions before Use
and Installation” chapter
- “A112101 PD Analyzer Function Card (Option)” chapter
- “A112102 PD Test Checking Kit (Option)” chapter

Battery Cell Insulation Tester 11210 User’s Manual
xiii
Table of Contents
1. Preface...................................................................................................................1-1
1.1 Overview.............................................................................................................1-1
1.2 Summary of Specification ................................................................................... 1-1
1.3 Checking before Use .......................................................................................... 1-2
2. Specification ......................................................................................................... 2-1
2.1 L.C. Test.............................................................................................................2-1
2.1.1 Measurement Parameter......................................................................... 2-1
2.1.2 Test Signal............................................................................................... 2-1
2.1.3 Measurement Accuracy...........................................................................2-1
2.1.4 Display Range......................................................................................... 2-2
2.1.5 Measurement Time..................................................................................2-2
2.1.6 Test Time................................................................................................. 2-2
2.1.7 LC Null ....................................................................................................2-2
2.1.8 Contact Check.........................................................................................2-2
2.1.9 BDV (Breakdown Voltage Test)................................................................ 2-3
2.2 Interface..............................................................................................................2-3
2.3 Partial Discharge (PD Function).......................................................................... 2-3
2.3.1 Partial Discharge Tester........................................................................... 2-3
2.3.2 Partial Discharge Analyzer ...................................................................... 2-3
2.3.3 Partial Discharge Test Checking Kit......................................................... 2-3
2.4 Others.................................................................................................................2-4
3. Precautions before Use and Installation............................................................. 3-1
3.1 Precautions before Use....................................................................................... 3-1
3.2 Ambient Environment.......................................................................................... 3-5
3.3 Power Line Connection....................................................................................... 3-5
3.4 Fuse.................................................................................................................... 3-6
3.5 Power Regulation................................................................................................ 3-6
3.6 Connecting the Device Under Test (DUT) for Leakage Current Test................... 3-7
3.7 Contrast Adjustment of Display...........................................................................3-7
3.8 File Management................................................................................................3-8
3.9 Query Version................................................................................................... 3-10
4. Description of Panel ............................................................................................. 4-1
4.1 Front Panel.........................................................................................................4-1
4.2 Rear Panel.......................................................................................................... 4-2
5. Setting for Operation............................................................................................ 5-1
5.1 Function & Setup Menu.......................................................................................5-2
5.2 System Options...................................................................................................5-3
5.2.1 System Setup.......................................................................................... 5-4
5.2.2 User Password...................................................................................... 5-10
5.2.3 Memory Management............................................................................ 5-13
5.2.4 Interface Setup...................................................................................... 5-14
5.2.5 Self Test Result ..................................................................................... 5-17
5.3 Insulation Test .................................................................................................. 5-19
5.3.1 LC/IR Parameter Setup......................................................................... 5-19
5.3.2 Test Parameter Setup............................................................................ 5-20
5.3.3 BDV (BREAKDOWN VOLTAGE) Setup................................................. 5-24
5.3.4 LC Open Circuit..................................................................................... 5-26
5.3.5 Contact Check....................................................................................... 5-28
5.3.6 Compare ............................................................................................... 5-30

Battery Cell Insulation Tester 11210 User’s Manual
xiv
5.3.7 IR/LC Test Parameter and Judgment Setup........................................... 5-32
5.3.8 Operation for Insulation Test.................................................................. 5-33
5.4 WV Test............................................................................................................ 5-35
5.4.1 Test Parameters Setup.......................................................................... 5-35
5.4.2 Contact Check....................................................................................... 5-38
5.5 Warning Function.............................................................................................. 5-38
5.5.1 OTP Protection...................................................................................... 5-38
5.5.2 Fan Lock Protection............................................................................... 5-39
5.5.3 Interlock Protection................................................................................ 5-40
5.5.4 Circuit Warning for Hardware Measurement.......................................... 5-40
5.5.5 Smart Fan Test...................................................................................... 5-41
5.5.6 USB Overload Warning ......................................................................... 5-41
5.5.7 USB Auto Storage Warning................................................................... 5-42
6. A112100 PD Tester Function Card (Option) ........................................................ 6-1
6.1 IR/LC Measurement Setup.................................................................................. 6-1
6.2 LC Null................................................................................................................6-1
6.3 Contact Check ....................................................................................................6-1
6.4 Compare.............................................................................................................6-2
6.4.1 LC/IR Compare Setting ........................................................................... 6-2
6.4.2 PD Compare ...........................................................................................6-2
6.5 PD Test Measurement Parameter and Judgment Function Setup Display.......... 6-3
6.6 PD Test Result Display....................................................................................... 6-4
6.6.1 Operation Example for PD Test ............................................................... 6-4
6.6.2 Single Execution Result........................................................................... 6-5
6.6.3 Statistical Result...................................................................................... 6-6
7. A112101 PD Analyzer Function Card (Option).................................................... 7-1
7.1 IR/LC Test Condition Setup ................................................................................ 7-1
7.2 LC Null................................................................................................................7-2
7.3 Contact Check ....................................................................................................7-2
7.4 Compare.............................................................................................................7-3
7.4.1 LC/IR Compare Setting ...........................................................................7-3
7.4.2 PD Compare ...........................................................................................7-3
7.4.3 PD Analyzer ............................................................................................7-4
7.5 PD Analyzer Parameters and Judgment Function Setup Display........................ 7-4
7.6 PD Analyzer Result Display ................................................................................ 7-5
7.6.1 Operating PD Analyzer............................................................................7-5
7.6.2 Single Execution Result........................................................................... 7-6
7.6.3 Statistical Result...................................................................................... 7-7
7.6.4 Waveform Result..................................................................................... 7-7
8. A112102 PD Test Checking Kit (Option).............................................................. 8-1
8.1 Connection for PD Simulation.............................................................................8-1
8.2 Panel Description................................................................................................8-2
8.2.1 Front Panel..............................................................................................8-2
8.2.2 Rear Panel.............................................................................................. 8-4
8.3 Example of Integration Test ................................................................................ 8-5
8.3.1 11210 and A112102 Setup .......................................................................... 8-7
8.3.2 Results of Integration Test Example ........................................................ 8-8
9. Handler Interface .................................................................................................. 9-1
9.1 Specification .......................................................................................................9-1
9.1.1 Driving Capability .................................................................................... 9-1
9.1.2 Pin Assignment........................................................................................9-1
9.2 Reference Table of Handler Interface Signal Result............................................ 9-2

Battery Cell Insulation Tester 11210 User’s Manual
xv
9.3 Example of External Control Circuit..................................................................... 9-3
9.3.1 HANDLER Control Interface- Input Port (I/P)........................................... 9-3
9.3.2 HANDLER Control Interface - Output Port (O/P) ..................................... 9-4
9.4 Pin Timing Diagram of Handler Interface ............................................................ 9-5
10. SCPI Command................................................................................................... 10-1
10.1 Data Format.................................................................................................. 10-1
10.2 Command List............................................................................................... 10-2
10.2.1 IEEE-488.2............................................................................................ 10-2
10.2.2 SCPI...................................................................................................... 10-2
10.2.3 STATUS Configuration........................................................................... 10-5
10.3 Command Description................................................................................... 10-6
10.3.1 Common Command .............................................................................. 10-6
Appendix A Specification Verification Procedure....................................................A-1
A.1 Hardware Requirement........................................................................................A-1
A.2 DCV (Voltage Source and Voltage Meter)............................................................A-1
A.3 DCA (Constant Current Source)...........................................................................A-3
A.4 LC (Leakage Current)...........................................................................................A-4
Appendix B IR Accuracy ...............................................................................................B-1

Preface
1-1
1. Preface
1.1 Overview
The insulation tests inside of traditional battery cell are all tested the leakage current at the
last stage for judging whether the internal insulation states are in good condition. The
traditional test method doesn’t detect whether Partial Discharge (PD) is occurred during the
entire test procedure. The Chroma 11210 Battery Cell Insulation Tester conducts Partial
Discharge detection for Charge, Dwell and Test during the entire test and combines the final
measured result of Leakage Current for customers control occurred discharge condition as
the criteria to define the battery cell quality.
The test functions equipped with this device contains LC, IR, Contact Check and Partial
Discharge (option), which are perfect functions for the production line and quality assurance.
The Chroma 11210 Battery Cell Insulation Tester has multiple remote interface options. LAN,
Handler, USB (B-Type) and RS-232C remote interfaces come standard for software or
hardware control of test conditions, measurement trigger, judge test results, and collect
measured data. There also has USB (A-Type) interface for saving device setting and
measured by external trigger instrument via Handler interface to transmit the measured result
to the external device.
The Chroma 11210 Battery Cell Insulation Tester was designed with many enhancements and
key features to make it the best choice to meet the demands of modern component
characterization analysis and high speed testing for automated production line or
incoming/outgoing inspection applications.
1.2 Summary of Specification
(1) Measurement Parameter:
LC (Leakage Current)
IR (Insulation Resistance)
(2) Basic Accuracy:
LC : ± 0.3%
(3) Measurement Range:
LC : 0.00nA ~ 20.00mA
(4) Test Voltage/Current:
Test Voltage Range: 1.0V ~ 1000V
Limit Current Range: 0.5mA ~ 50mA
(5) Compensation Function: LC Null
(6) Contact Check
(7) Interface: RS-232, LAN, Handler, USB Flash Drive (A-Type), USB (B-Type) and Interlock

Battery Cell Insulation Tester 11210 User’s Manual
1-2
(8) Partial Discharge Function (Option)
Partial Discharge Tester: Partial Discharge Voltage/Current Level & Times Test
Partial Discharge Analyzer: Partial Discharge Voltage/Current Curve Plotting & Analysis
Partial Discharge Tester Checking Kit
1.3 Checking before Use
Before shipment, this instrument was inspected and found to be free of mechanical and
electrical defects. As soon as the instrument is unpacked, inspect for any damage that may
have occurred in transit. Save all packing materials in case the instrument has to be returned.
If damage is found, please file claim with carrier immediately. Do not return the instrument to
Chroma without prior approval.
Upon receipt of the instrument, please check on the following items:
(1) If there are any damages or scratches on the product surface.
(2) The standard and optional accessories came with the instrument as listed in Table 1-1.
Item
Qty
Description
WIRE BANA.PLUG/Alligator Clip to Red
High Voltage Cable for 90 CM
1 A test cable
Test Cable BNC + Alligator Clip 1M
1
A test cable
Slow Blow Fuse 4A
2
For power supply AC 230V use
Slow Blow Fuse 8A
2
For power supply AC 115V use
User’s Manual CD 1
CD for user’s manuals in English,
Traditional Chinese and Simplified Chinese
11210 Quick Start Guide
1
Traditional Chinese
Table 1-1 Model 11210 Standard Accessories
Item
Qty
Description
A11200/A112101 Quick Start Guide
1
Traditional Chinese
Table 1-2 Model A112100 Standard Accessories
Item
Qty
Description
A11200/A112101 Quick Start Guide
1
Traditional Chinese
Table 1-3 Model A112101 Standard Accessories
Item
Qty
Description
XHM-5000 Red High Voltage Cable 15 CM
1
Test cable
BNC (M-M) 18 CM
1
Test cable
Slow Blow Fuse 2.5A
2
For power source use
A112102 Quick Start Guide
1
Traditional Chinese
Table 1-4 Model A112102 Standard Accessories
Note
Only name item is required when ordering any of the accessories.