Chroma 63200 Series User manual

High Power DC Electronic Load
63200 Series
Quick Start Guide


High Power DC Electronic Load
63200 Series
Quick Start Guide
Version 1.2
June 2013
P/N A11 001362

ii
Legal Notices
The information in this document is subject to change without notice.
Chroma ATE INC. makes no warranty of any kind with regard to this manual,
including, but not limited to, the implied warranties of merchantability and fitness
for a particular purpose. Chroma ATE INC. shall not be held liable for errors
contained herein or direct, indirect, special, incidental or consequential damages in
connection with the furnishing, performance, or use of this material.
CHROMA ATE INC.
66 Hwaya 1st Rd., Kueishan Hwaya Technology Park, Taoyuan County 33383,
Taiwan
Copyright Notices. Copyright 2012 Chroma ATE INC., all rights reserved.
Reproduction, adaptation, or translation of this document without prior written
permission is prohibited, except as allowed under the copyright laws.

iii
Warranty
All of Chroma’s instruments are warranted against defects in material and
workmanship for a period of one year from date of shipment. Chroma agrees to
repair or replace any assembly or component found to be defective, under normal
use during this period. Chroma’s obligation under this warranty is limited solely to
repairing any such instrument, which in Chroma’s sole opinion proves to be
defective within the scope of the warranty when returned to the factory or to an
authorized service center. Purchaser is responsible for the shipping and cost of
the service item to Chroma factory or service center. Shipment should not be
made without prior authorization by Chroma.
This warranty does not apply to any products repaired or altered by persons not
authorized by Chroma, or not in accordance with instructions furnished by Chroma.
If the instrument is defective as a result of misuse, improper repair, or abnormal
conditions or operations, repairs will be billed at cost.
Chroma assumes no responsibility for its product being used in a hazardous or
dangerous manner either alone or in conjunction with other equipment. High
voltage used in some instruments may be dangerous if misused. Special
disclaimers apply to these instruments. Chroma assumes no liability for
secondary charges or consequential damages and in any event, Chroma’s liability
for breach of warranty under any contract or otherwise, shall not exceed the
purchase price of the specific instrument shipped and against which a claim is
made.
Any recommendations made by Chroma regarding the use of its products are
based upon tests believed to be reliable; Chroma makes no warranty of the results
to be obtained. This warranty is in lieu of all other warranties, expressed or
implied, and no representative or person is authorized to represent or assume for
Chroma any liability in connection with the sale of our products other than set forth
herein.
CHROMA ATE INC.
66 Hwaya 1st Rd., Kueishan Hwaya Technology Park,
Taoyuan County 33383, Taiwan
Tel: 886-3-327-9999
Fax: 886-3-327-2886
e-mail: [email protected]
www: http://www.chromaate.com/

Material Contents Declaration
The recycling label shown on the product indicates the Hazardous
Substances contained in the product as the table listed below.
: See <Table 1>.
: See <Table 2>.
<Table 1>
Hazardous Substances
Lead Mercury Cadmium Hexavalent
Chromium
Polybrominated
Biphenyls
Polybromodiphenyl
Ethers
Part Name
Pb Hg Cd Cr6+ PBB PBDE
PCBA O O O O O O
CHASSIS O O O O O O
ACCESSORY O O O O O O
PACKAGE O O O O O O
“O” indicates that the level of the specified chemical substance is less than the threshold
level specified in the standards of SJ/T-11363-2006 and EU 2005/618/EC.
“” indicates that the level of the specified chemical substance exceeds the threshold level
specified in the standards of SJ/T-11363-2006 and EU 2005/618/EC.
Disposal
Do not dispose of electrical appliances as unsorted municipal waste, use
separate collection facilities. Contact your local government for
information regarding the collection systems available. If electrical
appliances are disposed of in landfills or dumps, hazardous substances
can leak into the groundwater and get into the food chain, damaging your
health and well-being. When replacing old appliances with new one, the
retailer is legally obligated to take back your old appliances for disposal at
least for free of charge.
iv

<Table 2>
Hazardous Substances
Lead Mercury Cadmium Hexavalent
Chromium
Polybrominated
Biphenyls
Polybromodiphenyl
Ethers
Part Name
Pb Hg Cd Cr6+ PBB PBDE
PCBA O O O O O
CHASSIS O O O O O
ACCESSORY O O O O O
PACKAGE O O O O O O
“O” indicates that the level of the specified chemical substance is less than the threshold
level specified in the standards of SJ/T-11363-2006 and EU 2005/618/EC.
“” indicates that the level of the specified chemical substance exceeds the threshold level
specified in the standards of SJ/T-11363-2006 and EU 2005/618/EC.
1. Chroma is not fully transitioned to lead-free solder assembly at this moment; however,
most of the components used are RoHS compliant.
2. The environment-friendly usage period of the product is assumed under the operating
environment specified in each product’s specification.
Disposal
Do not dispose of electrical appliances as unsorted municipal waste, use
separate collection facilities. Contact your local government for
information regarding the collection systems available. If electrical
appliances are disposed of in landfills or dumps, hazardous substances
can leak into the groundwater and get into the food chain, damaging your
health and well-being. When replacing old appliances with new one, the
retailer is legally obligated to take back your old appliances for disposal at
least for free of charge.
v

vi

vii

Safety Summary
The following general safety precautions must be observed during all phases of
operation, service, and repair of this instrument. Failure to comply with these
precautions or specific WARNINGS given elsewhere in this manual will violate
safety standards of design, manufacture, and intended use of the instrument.
Chroma assumes no liability for the customer’s failure to comply with these
requirements.
BEFORE APPLYING POWER
Verify that the power is set to match the rated input of this
power supply.
PROTECTIVE GROUNDING
Make sure to connect the protective grounding to prevent an
electric shock before turning on the power.
NECESSITY OF PROTECTIVE GROUNDING
Never cut off the internal or external protective grounding
wire, or disconnect the wiring of protective grounding
terminal. Doing so will cause a potential shock hazard that
may bring injury to a person.
FUSES
Only fuses with the required rated current, voltage, and
specified type (normal blow, time delay, etc.) should be
used. Do not use repaired fuses or short-circuited fuse
holders. To do so could cause a shock or fire hazard.
DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE
Do not operate the instrument in the presence of flammable
gases or fumes.
DO NOT REMOVE THE COVER OF THE INSTRUMENT
Operating personnel must not remove the cover of the
instrument. Component replacement and internal
adjustment can be done only by qualified service personnel.
viii

Safety Symbols
DANGER – High voltage.
Explanation: To avoid injury, death of personnel, or
damage to the instrument, the operator must refer to an
explanation in the instruction manual.
High temperature: This symbol indicates the temperature
is now higher than the acceptable range of human. Do not
touch it to avoid any personal injury.
Protective grounding terminal: To protect against
electrical shock in case of a fault. This symbol indicates
that the terminal must be connected to ground before
operation of equipment.
WARNING
The WARNING sign denotes a hazard. It calls attention to
a procedure, practice, or the like, which, if not correctly
performed or adhered to, could result in personal injury.
Do not proceed beyond a WARNING sign until the indicated
conditions are fully understood and met.
CAUTION
The CAUTION sign denotes a hazard. It may result in
personal injury or death if not noticed timely. It calls
attention to procedures, practices and conditions.
The Notice sign denotes important information in
procedures, applications or the areas that require special
attention. Be sure to read it carefully.
ix

x
Precautions before Use
1. The Electronic Load is for indoor use only.
2. The altitude up to 2000 meters is allowed to use the Electronic Load.
3. All specifications are tested under 20°C ∼30°C except stated
otherwise.
4. The range of operating temperature is 0°C ∼40°C.
5. The range of storage temperature is -5°C ∼60°C.
6. The operating relative humidity is from 30% to 90%.
7. The storage relative humidity is from 10% to 95%.
8. The transient overvoltage at Mains supply is 250V.
9. To meet the safety requirements, load wires must be thick enough
not to overheat while carrying the short-circuit output current of the
device connected to the electronic load.
10. The load module can be damaged by electronic discharge (static
electricity). Use standard anti-static work practices when handling
and installing the modules. Avoid touching the connectors and the
circuit board.
11. Ensure the load always receives adequate ambient cooling air at all
times and air filters, ducks, etc are maintained regularly. If loads
are used with a cabinet, precautions should be taken to minimize
heating within the cabinet.
12. If the UUT may be damaged or an unsafe condition may occur in the
event of a load short circuit (e.g. certain types of batteries), or if there
is no means of de-energizing the UUT in the event of a load failure,
user may consider including a suitably rated circuit breaker, fuse or
other means of disconnecting the load from the UUT under
emergency conditions.
13. When using Model 63208, 63209, 63210 and 63211 the distance
should be 1 meter for chassis front and 2.5 meters for rear without
any foreign object blocking the vents or the hardware temperature
may rise and cause OTP.
14. The electronic load can operate with a 115/230 Vac input as
indicated on the left of the Electronic Load. The 100/200 Vac line
voltage input model is used in Japan only. If the factory set switch on
this label that does not correspond to the local nominal line voltage,
turn off the Mainframe power and disconnect the power cord.
15. When connecting the load cable to the load module, do not use a
load cable to connect a load module and short circuit other load
modules, or it may cause the load cable to burn out when loading
larger current.
16. This equipment is not intended for performing measurements on

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CAT I, II, III or IV.
* CAT IV – is for measurements performed at the source of the
low-voltage installation.
* CAT III – is for measurements performed in the building
installation.
* CAT II – is for measurements performed on circuits directly
connected to the low-voltage installation.
* CAT I – is for measurements performed on circuits directly
connected to mains.


High Power DC Electronic Load 63200 Series Quick Start Guide
xiii
Table of Contents
1. Key Features ..................................................................................1
2. Installation ......................................................................................4
2.1 Inspection ..................................................................................... 4
2.2 Installing .......................................................................................6
2.2.1 Changing Line Voltage..........................................................6
2.2.2 Turn-On Self-Test .................................................................7
2.3 Application Connection ................................................................8
2.3.1 Load Connections .................................................................8
2.3.2 Remote Sensing Connections ..............................................9
2.3.3 Parallel Connections ...........................................................10
2.3.4 RS-485 Parallel Connection Diagram.................................11
2.3.5 Parallel Setting .................................................................... 12
2.4 Remote Control Connection.......................................................16
3. Panel Description......................................................................... 17
3.1 Front Panel Description..............................................................17
3.1.1 Selecting the Operation Mode ............................................20
3.2 Rear Panel Description ..............................................................21
3.3 Local/Remote Control ................................................................26


High Power DC Electronic Load 63200 Series Quick Start Guide
1
1. Key Features
•Local operation on front panel keypad.
•Remote control via GPIB, RS-232C interface or remote controller
(optional).
•Photo-couple isolation supplies true floating Load.
•Automatic fan speed control to reduce audio noise.
•Constant current (CC), constant resistance (CR), constant voltage
(CV) and constant power (CP) operation modes.
•Programmable slew rate, load level, load period and conduct voltage
(Von).
•Programmable dynamic loading with speed up to 20kHz.
•Minimum input resistance allows load to sink high current even with
low input voltage.
•Selective voltage and current ranges.
•Remote sensing capability.
•100 sets of memories to save/recall user-definable setups.
•10 sets of programs to link files for automatic test.
•15-bit A/D converter with precision measurement.
•Short circuit simulation.
•Automatic GO/NG inspection to confirm UUT within spec.
•Isolated voltage and current monitoring waveforms output.
•Isolated external Vdc reference input to control the load current.

High Power DC Electronic Load 63200 Series Quick Start Guide
Rack mount note for model 63207:
Notices for Rack Mount Installation
1The four wheels must be removed.
2The supporter must be removed.
3Use the original banner screws to secure the rack
frame.
4For safety, place it at the bottom of the rack.
Installing the 63200 Protective Cover:
Step 1: Insert the cable into protective cover.
Step 2: Socket the Bakelite into the positive/negative copper plate until it
touches the chassis and then secure the M6x20L screw and M6
screw nut to block the Bakelite.
Step 3: Place a washer on the M6x20L screw and let it go through the
positive/negative copper plate. Connect the two cables with an
insulator to secure the cables on the positive/negative copper
plate.
Step 4: Cover the positive/negative copper plate with protective cover on
the rear panel.
Step 5: Use the attached M6x10L screw to secure the protective cover.
Step 6: Complete installation.
2

High Power DC Electronic Load 63200 Series Quick Start Guide
3

High Power DC Electronic Load 63200 Series Quick Start Guide
4
2. Installation
2.1 Inspection
As soon as the instrument is unpacked, inspect any damage that might
have occurred in shipping. Keep all packing materials in case that the
instrument has to be returned. If any damage is found, please file a
claim to the carrier immediately. Do not return the instrument to Chroma
without prior approval.
Please ensure the following items are received correctly.
Quantity for Each Model
Item Name 63201 63202 63203 63204 63205 63206 63207 63208 63209 63210 63211
1 Quick Start Guide
Chinese version 1 1 1 1 1 1 1 1 1 1 1
2 Quick Start Guide
English version 1 1 1 1 1 1 1 1 1 1 1
3 Fuse (2A/250V) 1 1 - - - - - - - - -
4 Fuse (2.5A/250V) - - 1 1 1 - - 1 1 1 -
5 Fuse (3.15A/250V) - - - - - 1 1 - - - -
6 User's Manual CD 1 1 1 1 1 1 1 1 1 1 1
7 Installing kit for Rack - - 2 2 - - - - - - -
8 Handlebar 2 2 - - - - - - - - -
9 Installing kit for Rack 2 2 - - - - - - - - -
10 Installing kit for Rack - - - - - 2 2 - - - -
11 Installing kit for Rack - - - - 2 - - - - - -
12 Insulating rubber
cover 1 1 1 1 1 1 1 - - - -
13 Insulated bakelite 2 2 2 2 2 2 2 - - - -
14 Insulator 2 2 2 2 2 2 2 - - - -
15 Wrench - - - - - - - 1 1 1 1
16 Sleeve wrench - - - - - - - 1 1 1 1
17 Screw M4x10L 4 4 - - - 8 8 - - - -
18 Screw M6x10L 2 2 2 2 2 2 2 - - - -
19 Screw M6x20L 6 6 6 6 6 6 6 - - - -
20 Screw M6x25 4 4 4 4 4 4 4 - - - -
21 Screw M8x20L - - - - - - - 8 8 8 8
22 Hexagonal Nut M6 4 4 4 4 4 4 4 - - - -
23 Hexagonal Nut M8 - - - - - - - 8 8 8 8
24 Washer 4 4 4 4 8 8 8 - - - -
25 RS485 Cable 1 1 1 1 1 1 1 1 1 1 1
26 Test Wire 1 1 1 1 1 1 1 1 1 1 1
27 Power Cord 110V 1 1 1 1 1 1 1 1 1 1 1
28 Fuse (5A/250V) - - - - - - - - - - 1
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