Circutor Raption 50 Series User manual

Raption 50 Series
INSTALLATION GUIDE
(M186A01-03-19A)

2
Raption 50
Installation Guide

Disclaimer
Revision log
Date Revision Description
09/17 M186A01-03-17A Initial Version
01/18 M186A01-03-18A Changes in the following sections:
4.E.- 5.
03/18 M186A01-03-18B Changes in the following sections:
1. - 2.A. - 2.B. - 3.A. - 4.B. - 4.D. - 4.E. - 4.F. - 5.
04/18 M186A01-03-18C Changes in the following sections:
4.E. - 5.
10/19 M186A01-03-19A Changes in the following sections:
4.F. - 4.G. - 5.A. - 5.B. - 5.C.
CIRCUTOR, SA reserves the right to make modifications to the device or the unit specifications
set out in this instruction manual without prior notice.
CIRCUTOR, SA on its web site, supplies its customers with the latest versions of the device
specifications and the most updated manuals.
www.circutor.com
3Installation Guide
Raption 50

4
Raption 50
Installation Guide

Here’s your
guide to install
Raption 50.
Disclaimer ............................................................................................................................................................3
Revision log............................................................................................................................................................3
Here’s your guide to install Raption 50.........................................................................................................5
1.-So, hello .............................................................................................................................................................6
2.-Before the installation....................................................................................................................................8
A. Important safety instruction....................................................................................................................8
B. Electrical wiring consideration ..............................................................................................................9
C. Supply and storage .................................................................................................................................10
D. Unloading and handling ........................................................................................................................12
3.- Dimensions and oveview...........................................................................................................................14
A. Dimensions................................................................................................................................................14
B. Overview ....................................................................................................................................................15
4.- Installation....................................................................................................................................................16
A. Minimum distances................................................................................................................................16
B. Foundation.................................................................................................................................................17
C. Opening........................................................................................................................................................20
D. Placing.........................................................................................................................................................22
E. Wiring...........................................................................................................................................................26
F. Models : TRIO 63, TRIO, DUO, DUO CCS T2S32, DUO CHA T2S32, CCS and CHA Power input
connection - Connecting cable..................................................................................................................28
G. Model : TRIO 480V. Power input connection - Connecting cable........................................ ......30
H. Verification .................................................................................................................................................32
5. Technical data .............................................................................................................................................. 34
A. ELECTRICAL DATA Models: TRIO 63, TRIO, DUO, CCS, DUO CCS T2S32, DUO CHA T2S32,
and CHA............................................................................................................................................................34
B. ELECTRICAL DATA Models: TRIO 480 V.............................................................................................36
C. General data ............................................................................................................................................ 37
Need help?..........................................................................................................................................................39
Guarantee.............................................................................................................................................................39
5Installation Guide
Raption 50

This manual provides information for installing the Charge point, which has been
designed and tested to allow charging electric vehicles, as specified at IEC 61851
standards.
This document has dierent sections describing electrical components inside the
Charge point and a step-by-step installation procedure.
It is mandatory to follow the basic security information supplied in this manual to
ensure safe and proper installation.
Failure to follow safety instructions may involve personal injury, equipment damage
and danger of death. CIRCUTOR is not responsible for events arising from such breach.
ELECTRIC RISK
- This symbol indicates a potentially hazardous situation which, if not
avoided may result in a risk of fire, serious injury or death.
- The Charge point must be disconnected from any power source before
performing any maintenance, repair or electrical manipulation inside.
ATTENTION!
- Follow the instructions preceded by this symbol, if not respect them or
perform them correctly, may result in minor or moderate injury to the
user, damage to equipment, damage to facilities or other property.
- Handling the equipment can cause injuries as result of the dimension
and weight. Persons handling the unit must wear safety shoes and
gloves.
1
THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT
SAFETY INFORMATION IN THIS DOCUMENTENT
6
Raption 50
Installation Guide

So, hello!
• Compliant with IEC 61851; Electric vehicle conductive charging system
(IEC 61851-1, IEC 61851-22 and IEC 61851-23).
• Compliant with IEC 62196; Plugs, sockets-outlets, vehicle connectors
and vehicles inlets, Conductive charging of electric vehicles (IEC 62196-
1, IEC 62196-2 and IEC 62196-3).
• Compliant with CHAdeMO certification.
• Meets the CCS specification, DIN 70121.
• Directives: 2014/53/UE, Radio and Telecommunication Terminal
equipment; 2014/30/UE, Electromagnetic Compatibility (EMC);
2014/35/UE, Low Voltage directive.
• RFID complies with ISO 14443A/B
7Installation Guide
Raption 50

The charge point is designed for installation in indoor and outdoor areas. For each of the
dierent conditions of installation, the unit must be installed safely and ensure adequate
protection.
• Charge point must not be installed in
areas where there is potential risk of
explosions.
• Do not install the Charge point where
falling objects may damage the
equipment.
• The surface where the Charge point is
placed must withstand the mechanical
forces.
• Do not use this unit for anything other
than electric vehicle charging modes
are expected in IEC 61851.
• Do not modify this unit. If modified,
CIRCUTOR will reject all responsibility
and the warranty will be void.
• Comply strictly with electrical safety
regulations according to your country.
• Do not make repairs or manipulations
with the unit energized.
• Only trained and qualified personnel
should have access to the electrical
parts inside the Charge point.
• Check the installation annually by
qualified technician.
• Remove from service any item that
has a fault that could be dangerous for
users (broken plugs, caps that don’t
close...).
• Use only CIRCUTOR supplied spare
parts.
• Do not use this unit if the enclosure or
the EV connector is broken, cracked,
open, or shows any other indication of
damage.
Read carefully all the instructions before starting
in order to ensure properly installation of the
charge point.
2
AImportant safety instruction
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Raption 50
Installation Guide

1 — INPUT POWER SUPPLY
The input power supply line for the Charge point, must be hardwired from a distribution
board to the Charge point with an individual dedicated circuit. It has to done under electrical
safety regulations according to your country.
2 — POWER SUPPLY LINE DIMENSIONING
The dimensioning of the input power supply line of the Charge point must be checked by a
qualified electrician. Note that various factors, such as, cable length between distribution
board and Charge point, maximum input current of the Charge point; the installation way
may have influence of the selected cable. The installation company will be responsible for
dimensioning the wires cross section and the electrical protections, taking into account the
conditions above.
3 — MAXIMUM CURRENT OUTPUT
Depending on the input power line, you can carry out the charging sessions to the electric
vehicle with dierent power output level, it is possible to limit the maximum output power by
software limitation so as not to exceed the available input power.
In order to implement this limitation by software, please, refer to the INSTRUCTION
MANUAL (M186B01-03-xxx).
Note: In the Chapter 4, subsection E, you are going to find more electrical instructions so as
to implement a secure POWER SUPPLY LINE.
Take into consideration this section before start
wiring connections of the charge point.
Before the
installation
BElectrical wiring considerations
9Installation Guide
Raption 50

1 — SUPPLY
All the units pass their correspondent quality test and are properly packaged for safe
transportation ensuring thus their correct operation. The proper transport of the unit is
responsibility of the freight forwarder.
Upon receipt of the Charge point make a careful inspection to verify that there is no shipping
damage.
Note: If any damage caused by the forwarder is not indicated in the delivery note during
the receipt of Charge point, CIRCUTOR will not be held responsible for the cost of repair/
replacement.
You must find inside on the box, the foundation kit, the decorative panels and two carton box,
one of then with the connectors inside and the other with the rest of material, such as keys,
identification cards, installation manual, etc.
CSupply and storage
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Raption 50
Installation Guide

2 — STORAGE
Whenever possible, the Charge point must be unloaded in their place of installation and
operation. In case of unloaded to a temporary location for storage, it is convenient to not remove
the packaging and store them meeting the following minimum requirements:
Safety: Charge point must be protected against negative elements such as heat radiation,
direct solar radiation, mechanical damage, organic dissolvent impacts, etc.
Temperature: for temperatures below -20 ºC and over 60º C special attention must be paid to
the storage and handling.
Environment: products must be stored in a dry and dust-free location. The distance from a
heat source must be 1 m away. Outdoor storage of the unit has to be avoided.
Charge Point
Installation
Guide
CirCarLife RFID
Mifare Card
Acces door Key
Foundation Kit
What’s included:
Installation guide
11Installation Guide
Raption 50

All processes of unloading and handling of the Charge point must be executed and monitored
by qualified personnel attending to the significant weight of the unit, complying with safety
rules and using the appropriate points of support. Important notes:
- The delivery truck only unloads the pallet carrying the Charge point
- The delivery truck does not have the lifting facilities to move the Charge point to its final
location
- The placement of the Charge point to its final location is the responsibility of the contractor
Once the Charge point is already unloading from the truck, move it to its final location with a
fork lift.
DUnloading and handling
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Raption 50
Installation Guide

13Installation Guide
Raption 50

3
ADimensions
• Units specified in millimeters:
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Raption 50
Installation Guide

Dimensions
and Overview
BOverview
1
3
2
5
6
7
16
8
4
9
10
11
12
13
14
15
18
19
20
17
21
22
23
24
1-Cover 2- exit AC cable 3- AC light beacon 4- CHAdeMO connector 5- Unit air inlet
6- Power M. air outlet 7- D. front panel 8- D. rear panel 9- Handle 10- CHAdeMO holder
11- CCS holder 12- AC holder or socket 32A (1) 13- CCS light beacon 14- CHAdeMO light beacon 15- 3G Antenna
16- Unit air outlet 17- exit DC cable 18- Touch screen 19- Emergency button 20- RFID reader
21- Unit air inlet 22- Power M. air inlet 23- CCS connector 24- Courtesy light
(1) Depending of the model, the components can vary.
15Installation Guide
Raption 50

4
AMinimum distances
When installing the Charge point, respect the minimum distances space for maintenance and safety
reasons.
Please comply accordingly to your country specifications.
The next picture shows how it should be installed.
• Do not install near areas where water or fluids can penetrate into the unit.
• Do not install the unit on unstable terrain.
(2) Respects the minimum lateral distance to allow proper circulation of air flow. This unit has forced
ventilation.
(3) If Bollard Impact Protector is installed, keep 600 mm as a minimum distance in order to give
enough space to open the frontal door of the Charge point for maintenance tasks.
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Raption 50
Installation Guide

Installation
BFoundation
Foundation bolt
300 mm x M16
8x
4x
1x
Nuts M16
Template
The purpose of this chapter is the technical definition and basic requirements for implement the
base and fixing the Charge point.
• The unit can be installed both, inside and outside.
• A foundation kit with a mounting template is provided to ensure the distances between the
foundation bolts.
17Installation Guide
Raption 50

• Place the foundation bolts into the template using provided nuts with the help of a 24mm
open-end wrench. Take into consideration the following measures.
Measures in mm
Front side
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Raption 50
Installation Guide

Measures in mm
After making the concrete foundation,
remove the top nuts and reuse it for
installing the charge point
• Once the kit is assembled, it must be placed in the ground. If the Charge point has to be installed
outside and there is no limitation of depth, is recommended to make a concrete base.
• The concrete base shall provide the passage of power cables, it must be done by corrugated tube
placed inside the foundation through the mounting template, as it can be seen below.
Note: In the event of any doubt about the terrain regarding the installation of the Charge point, due
to the weight and dimensions, it will be necessary to define a final solution to install the unit. It must
be confirmed by a specific technical project made for an architectural firm prior to its installation.
19Installation Guide
Raption 50

C
Step 1
Opening
• Left door:
Steps:
1- Insert the key supplied in the lock and turn it 90 ° counterclockwise.
2- Pull back the handle.
3- Turn the handle 90 ° clockwise direction.
Step 2
Step 
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Raption 50
Installation Guide