CODELOCKS 2010 User manual

1
Installation Instructions
II-2/4/5K-0608

Box Contents
2010 4010 4020 5010 5020
1Front Plate 2/4000 - -
2Front Plate 5000 - - - 
3Back Plate 2/4000 - -
4Back Plate 5000 - - - 
5Knob Handles 2000 - - - -
6Lever Handles 4/5000 - 
7Gaskets (x2) 
8Sprung Spindle 
9Sprung Spindles (x3) – 15/26/60mm - - - 
10 1.5v AA Batteries (x4) 
11 Mortice Latch, Strike and 4 screws - -
12 Fixing Bolts (Inc spare) x3 x3 x3 x4 x4
13 Cable Tube and Ring Nut - - - -
14 Alignment Insert - - - -
15 Latch Support Post - -
16 Allen Keys 
17 Cable Connections for REM1 and REM2 
18 Front Plate Cylinder Keys 
19 Front Plate Cylinder Cover 
20 Classroom Function Tailpiece 
21 Mortice Lock & Cylinder for 4020/5020 NOT ILLUSTRATED SEE PAGE 9
This box should also contain an Installation Template and Programming and Operating Instructions.
• Power Drill
• Drill bits 5010 – 10 & 25mm
• Drill bits 5020 – 10, 12, 16 & 20mm
• Philips screwdriver
• Hammer / mallet
• Chisel 25mm
• Stanley knife
• Adhesive tape, pencil,
bradawl, Tape measure
• Pliers and hacksaw for
cutting bolts
Tools Required
2
Check the contents of the box are correct according to the model

Box Contents
15
14
13
12
11
10
9
8
7
6
20
3
2
3
1
5
4
16
17
18
19

OPERATIONS CHECK
You should familiarise yourself with the operation
of the lock and check that all parts work properly.
Remove the battery cover from the back plate and
install the 4 x AA cells supplied.
Connect the cables from the front plate and back
plate. A BLEEP should be heard when you do this.
If no BLEEP is heard then check that the batteries
are correctly installed.
Place the long spindle in the front plate socket
and using finger grip only, test that the spindle is
easily moved 80oin both directions. Leave socket
in the centred position.
Enter the factory Master Code (#1234 for the
CL5000) (Badge Bar 1234 for the CL2000
& CL4000).
The Blue light should flash and the spindle should
not turn as before.
After 5 seconds the Red light should flash and the
spindle should turn easily again. This confirms
that the clutch engaged correctly when the code
was entered.
Disconnect the cables.
Turn the key in the front plate cylinder 90o
clockwise and confirm that the spindle will not
turn easily with the key in this position. Remove
the key and confirm that the spindle again turns
easily. This confirms that the key bypass function
operates correctly.
For the CL4020 and the CL5020 locks see page 9 to
check the operation of the mortice lock.
SPECIAL FIXING NOTE
REMOTE RELEASE OPTION
Cables are provided for the REM 1 and REM 2
terminals on the circuit board. (Fig 1).
REM 1 is for connection to a Reception Desk push
button or a Door Intercom system. Pressing the
button will cause the Blue light to Flash on the lock
and release the lock for the pre-set time.
REM 2 is for connection to a Fire Alarm System
so as to release a door in an emergency. This allows
rooms, wards, offices to be easily checked to ensure
that no person is trapped or overlooked during an
emergency or a practice fire drill. When activated
REM 2 will maintain the unlocked condition for
30 minutes, and the Red LED will flash and BLEEP
during this time. The lock will automatically lock
again after 30 minutes. If necessary Program 11 can
be used to re-lock before the end of the 30 minutes.
REM 1 and REM 2 do not require additional power.
They are normally open contacts requiring a
momentary or maintained signal to close.
4
1. Battery
2. Remote 1
3. Remote 2
4. Clutch / Actuator
Fig 1

5
DIMENSIONS
CL2010, CL4010, CL5010 LATCH FUNCTION
Outside handle turns freely without operating the
latchbolt. When the code is entered the Blue light
flashes, and the handle will retract the latchbolt.
The latch automatically locks the door when closed.
The key will open the door without the code.
CL4020, CL5020 ANTI-PANIC LOCK FUNCTION
Outside handle and key functions as before. Lockcase key
will double-throw the deadbolt, retract the deadbolt and
retract the latchbolt without the code. When deadbolt is
thrown it denies access by code. The anti-panic feature
allows the inside handle to simultaneously retract the
latchbolt and the deadbolt preventing people being
accidentally locked in.
30mm
(13/16”)
CL4010 63mm (21/2”)
49mm (115/16”)
60mm (23/8”)
57mm (21/4”)
171mm
(63/4”)
CL4020
25mm (1”)
55mm (23/16”)
72mm
(27/8”)
155mm
(61/8”)
84mm (35/16”)
235mm (95/8”)
171mm (63/4”)
49/63mm (15/16”-21/2”)
60mm (23/8”)
171mm (63/4”)
30mm (13/16”)
57mm (21/4”)
CL2010 63mm (21/2”)
49mm (115/16”)
CL5020
25mm (1”)
72mm
(27/8”)
155mm
(61/8”)
84mm (35/16”)
55mm (23/16”)
235mm (95/8”)
CL5010
57mm (21/4”)
60mm (23/8”)
30mm (13/16”)
70mm (23/4”)
198mm
(73/4”)

Take time to be precise and finish the
job quicker
Installation holes must be drilled in exactly the
correct positions and precisely at right angles to the
door surface. Lock components must be vertically
and horizontally accurate in relation to each other
and to the door.
WEDGE THE DOOR FIRMLY TO PREVENT
MOVEMENT WHILST DRILLING AND CHISELLING
1 Lightly mark a height line on the edge and both
faces of the door and on the door jamb, to indicate
the top of the lock when fitted. Crease the template
along one of the dotted lines (60mm or 70mm latch)
and tape it to the door with the top in line with the
height line. Mark the holes to be drilled.
Mark the centre line of latch on to the door edge.
Apply the template to the other side of the door
precisely against the height line and the centre line
of latch mark. Mark the holes to be drilled again.
(See diagram A).
2 Keeping the drill level and straight, drill a 25mm
hole in the centre of the door edge to accept
the latch.
3 Keeping the drill level and straight, drill the holes
in the door face. Drill from both sides of the door to
increase accuracy and to avoid damage to the other
side when a drill goes right through.
4 Put the latch into the hole and, holding it square
to the door edge, draw around the faceplate. Starting
with the top and bottom cuts, chisel a rebate to allow
the latch face to flush with the door edge.
(See diagram B).
INSTALLATION OF CL2010, CL4010 AND CL5010 LOCKS
See page 9 for CL4020 and CL5020 Installation Instructions
Diagram B
Diagram A
CL5010
template
6

5 Fix the latch with the wood screws, with the bevel
towards the doorframe.
6 Fit the latch support post on the inside of the front
plate, in hole A for a right hand hung door and hole B
for a left hand hung door. (See diagram C).
7 FOR CL5010 LOCKS ONLY. Screw the cable
tube into the front plate, passing the cable through
the tube. For doors less than 45mm thick screw the
tube all the way to the end of the thread. For doors
more than 45mm leave an appropriate amount of
thread showing.
Example: For a 60mm thick door leave 15mm of
thread showing.
8 Fit the self-adhesive gaskets to the front and back
plates. The gaskets provide friction against the door
so that it is not necessary to over-tighten the fixing
bolts to provide stability.
9 FOR CL5010 LOCKS ONLY. Remove the 4
socket head bolts from the back plate (2 are found
under the battery cover). This will release the inside
fixing plate.
10 Cut the fixing bolts to correct length. Measured
from beneath the bolt head, the length should be
the door thickness, plus approximately 15mm to the
nearest cutting point of the bolt.
N.B. Always cut the bolts at one of the cutting points
so as not to damage a thread. Use the cutting edges
of pliers to crimp strongly several times around the
selected cutting point. The surplus end should break
off quite easily.
11 Put the spindle into the latch with the spring on
the front plate side of the door.
12 FOR CL5010 LOCKS ONLY. Apply the
front plate over the spindle, passing the cable tube
through the door and the latch support post through
the latch. Place the fixing plate over the cable tube
and spindle. Screw the ring nut onto the cable tube
until finger tight. Fit the alignment insert over the
spindle. Screw the fixing bolts through to the
front plate. (See diagram D).
13 FOR CL5010 LOCKS ONLY. Check that
the spindle turns freely, and the latch retracts and
projects smoothly, with the alignment insert in place.
If it is tight, loosen the fixing bolts slightly and adjust
the position of the fixing plate until the spindle will
turn freely. Tighten the fixing bolts. Test the spindle
again. Do not over-tighten the bolts as this may
cause the door to distort and affect the lock function.
REMOVE THE ALIGNMENT INSERT.
A
B
Diagram C
CL5010 inside
front plate
7

8
Diagram D
14 FOR CL2010 AND CL4010 LOCKS ONLY.
Remove the battery cover from the back plate, and
remove the battery pack. Apply the front plate over
the spindle, passing the latch support post through
the latch and the cable through the door. With both
parts of the back plate together place them over the
spindle, pull the cable through, and screw the fixing
bolts through to the front plate.
15 FOR CL2010 AND CL4010 LOCKS ONLY.
Using the inside handle boss check that the spindle
moves freely, and that the latch retracts and projects
smoothly. If it is tight, loosen the fixing bolts slightly
and adjust the position of the back plate until the
spindle will turn freely. Tighten the fixing bolts.
Test the spindle again. Do not over-tighten the bolts
as this may cause the door to distort and affect the
lock function.
16 Connect the cables, storing any excess cable
within the door. Then install the battery pack.
17 FOR CL5010 LOCKS ONLY. Fit the back
plate over the fixing plate using the 4 socket
head screws.
18 Fit the cylinder cover and outside handle to the
front plate.
19 Fit the inside handle to the back plate.
20 The inside handle will now retract the latchbolt.
The outside handle will turn freely without retracting
the latch.
Enter the factory Master Code #1234. The Blue light
will flash and the outside handle will now retract
the latch.
21 FITTING THE STRIKE PLATE. Position the
strike plate on the doorframe so that it lines up with
the flat of the latchbolt, and NOT the plunger.
Mark the positions of the fixing screws and draw
around the aperture of the strike plate.
Chisel out the aperture to 15mm deep to receive the
latchbolt. Fix the strike plate to the surface of the
frame using only the top fixing screw.
Gently close the door and check that the latchbolt
enters the aperture easily, and is held without too
much ‘play’.
When satisfied, draw around the outline of the strike
plate, remove it and cut a rebate to enable the
strikeplate to lie flush with the surface.
Re-fix the strike plate using both screws.
N.B. The plunger beside the latchbolt deadlocks it
to protect against manipulation or ‘shimming’. The
strike plate must be accurately installed so that the
plunger CANNOT enter the aperture when the door is
closed, even when it is slammed shut.
Alignment insert
MUST be removed
before completing
installation.
CL5010 only

9
The hand of the latchbolt is changed by removing
the three screws holding the faceplate and
reversing the latchbolt.
Insert the cylinder centrally in the lockcase and fix
in position with the long bolt through the faceplate.
Using the key it should be possible to double-throw
the deadbolt, retract the deadbolt, and retract
the latchbolt.
The latchbolt follower is in 2 parts, with 2 set screws
visible in each part. Determine which side of the lock
will be the outside and remove the set screws from
that side. DO NOT remove the set screws from
both sides.
The outside handle will now retract the latchbolt
but NOT the deadbolt.
The inside handle will now simultaneously retract
the latchbolt AND the deadbolt if it is thrown.
This safety feature ensures that it is not possible to
accidentally lock someone in a room by throwing the
deadbolt from outside.
Throwing the deadbolt will deny access to code
users when appropriate.
All door locks should be
installed with a degree of
precision to ensure that all
components are horizontally
and vertically accurate in
relation to each other, and
in relation to the door.
Do not install the lock where
it will involve cutting into a
joint between the door stile
and a mid-rail.
INSTALLING THE ANTI-PANIC MORTICE LOCK FOR
MODELS CL4020 AND CL5020
IMPORTANT The Anti-Panic Mortice Lock has features which are not found in most other locks and so it is
recommended that you familiarise yourself with them.
Reversible
latchbolt
2 part follower
Set Screws
Hole for Codelock
fixing bolt
Double-throw
22mm Deadbolt
Holes for keyhole-
cover fixings

1 Lightly mark a height line on the edge and both
faces of the door, and the door jamb, to indicate
the top of the lock when fitted. Mark a line down the
centre of the door edge, extending above the height
line and 300mm below it.
2 Hold the mortice lock template against the edge
of the door with the top in line with the height line,
and with the arrows in line with the ‘Centre of Door
Edge’ line. Mark the positions of the fixing screws,
and the holes to be drilled for the mortice.
3 Drill the marked holes 90mm deep and form the
mortice for the lock.
4 Fold the template accurately along the dotted line
and tape it to the door face with the top in line with
the height line, and the fold on the door edge. Mark
the centres of all the holes to be drilled. Remove the
template and repeat on the other face of the door.
5 Drill the holes from both faces of the door to
improve accuracy. Do not drill right through the door
as this will damage the door when the drill breaks
through.
6 Check that the 2 screws have been removed from
the follower on the outside of the door.
DO NOT remove the screws from both sides of
the follower.
7 Install the lock case in the door and fit the
cylinder. Confirm that the key will double-throw
the deadbolt, retract the deadbolt, and retract the
latchbolt.
10
8 Fit the self-adhesive gaskets to the front and back
plates. The gaskets provide friction against the door
so that it is not necessary to over-tighten the bolts to
provide stability.
9 FOR CL5020 LOCKS ONLY. Remove the 4
socket head bolts from the back plate (2 are found
under the battery cover). This releases the inside
fixing plate.
10 Cut the fixing bolts to the correct length.
Measured from beneath the bolt head the length
should be ‘door thickness plus approximately 15mm’
to the nearest cutting point of the bolt.
N.B. Always cut the bolts at one of the reduced
sections so as not to damage a thread. Use the
cutting edge of pliers to crimp strongly several times
around the selected cutting point. The surplus end
should break off quite easily.
11 According to the door thickness, insert one of the
short spindles into the outside follower of the lock-case
with the spring facing out. Use the 22mm spindle for
doors between 35-50mm, and the 28mm spindle for
doors between 45-65mm. Insert the longest spindle
into the inside follower with the spring facing out.
12 FOR CL4020 LOCKS ONLY. Remove the
battery cover and the batteries from the back plate.

11
13 Position the front plate over the spindle, passing
the cable through the door. Put both parts of the
back plate in position with the spindle engaged in
the follower and the cable pulled through.
14 Pass the top bolt through the door into the front
plate, and then the bottom bolt, to stabilise the
assembly.
15 FOR CL5020 LOCKS ONLY. Position
the front plate over the spindle passing the cable
through the door. First pass the top bolts, and then
the bottom bolt, through the inside fixing plate and
into the front plate. Then fit the long spindle through
the fixing plate into the inside follower.
16 Connect the cables.
17 Fit the back plate cover of the CL5020. Fit the
batteries and the battery cover. Fit the cylinder cover
and the handles. The inside handle should retract
the latchbolt, and the latchbolt should automatically
project again when the handle is released. With the
key turned 90oclockwise the outside handle should
retract the latchbolt.
18 Enter the factory Master Code #1234. The Blue
light will flash, and the handle will retract the latch.
19 Mark a vertical line on the door jamb half the
door thickness away from the door stop. This gives
the centre line of the strike plate. Align the Strike
Plate Template with the height line, with the arrow
heads aligned with the centre line. Mark the fixing
holes, and draw around the apertures for the
latchbolt and the deadbolt. Chisel out the latch
aperture to 12mm deep, and the deadbolt aperture
to 22mm deep.
Fix the strike plate with the top screw only and
gently close the door. Ensure that the latchbolt
enters its aperture easily and holds the door without
too much ‘play’. When satisfied, draw around the
final position of the strike plate, remove it, and cut a
rebate to allow it to fit flush to the surface. Re-fix the
strike with both screws.

CODELOCKS LLC
2930 - B College Avenue
Costa Mesa
CA 92626
USA
Tel [phone]
Fax [phone]
[email protected]
CODELOCKS LTD
Castle Industrial Park
Kiln Road, Newbury
Berkshire RG14 2EZ
UNITED KINGDOM
Tel + 44 (0) 1635 239645
Fax + 44 (0) 1635 239644
[email protected].uk
www.codelocks.com
CODELOCKS CHINA LTD
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Fax [phone]