CODELOCKS CL5000 User manual

INSTALLATION INSTRUCTIONS
US Ve sion
CL 5000AT II.U.S.ve sion 8PP_Layout 1 20/09/2013 10:44 Page 1

6
Box Contents Please check the contents
of the box are correct
• Hammer/mallet
• Stanley knife
• Power drill
• Drill bits -
10mm (3/8”), 25mm (1”)
and 54mm (21/8”)
2
1 Front Plate
2 Back Plate
3 Lever Handles
4 Gasket x 2
5 Sprung Spindle
6 Fire Cup
7 1.5v AA Batteries (x4)
8 Mortice Latch, Strike and 4 Screws
9 Fixing Bolts x 4 (Inc spare)
10 Cable Tube and Ring ut and Cap
11 Alignment Insert
12 Latch Support Post
13 Allen Keys
14 Cable Connections for REM1 and REM2
15 Front Plate Cylinder Keys
16 Front Plate Cylinder Cover
17 Classroom Function Tailpiece
18 Data Transfer Cable (optional)
19 USB Connector (optional)
20 USB Stick (optional)
21 PCB for Audit Trail (optional)
This box should also contain an Installation Template
and Programming and Operating Instructions.
• Philips screwdriver
• Pliers (for cutting bolts)
• Chisel 25mm (1”)
• Adhesive tape, pencil,
bradawl, tape measure
70mm (23/4”)
Key Description
ools Required
CL 5000AT II.U.S.ve sion 8PP_Layout 1 20/09/2013 10:44 Page 2

16
17
15
14
13
12
11
1
2
3
4
5
6
7
8
9
10
CL5210 LA CH
FUNC ION
Outside handle turns freely
without operating the
latchbolt. When the code is
entered the Blue LED
flashes, and the handle will
retract the latchbolt. The
latch automatically locks
the door when closed.
The key will open the door
without the code.
3
1 Washer
2 Spindle Spring
3 Spindle
4 Fire Cup
5 ‘T’ Type Strike
6 Screw
7 Countersunk Head Screw
8 Latch
9 Ring ut
10 Threaded Tube Cap
11 Front Plate
12 Threaded Cable Tube
13 Fixing Bolts x 3
14 Inside Plate
15 Back Plate
16 Fixing Bolts x 4
17 Battery Cover
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You should familiarise yourself with the operation of the lock
and check that all parts work properly.
Remove the battery cover from the back plate and install the 4 x
AA cells supplied.
Connect the cables from the front plate and back plate. A BEEP
should be heard when you do this. If no BEEP is heard then
check that the batteries are correctly installed.
Place the long spindle in the front plate socket and using finger
grip only, test that the spindle is easily moved 80oin both
directions. Leave socket in the centred position.
Enter the factory Master Code #1234.
The Blue LED should flash and the spindle should not turn as
before. After 5 seconds the Red LED should flash and the
spindle should turn easily again. This confirms that the clutch
engaged correctly when the code was entered.
N.B. When the Master Code is entered 3 times consecutively
without performing a programming function, a penalty time of
10 seconds is activated.
Disconnect the cables.
REMO E RELEASE OP ION
Cables are provided for the REM 1 and REM 2 terminals on the circuit board
(Fig 1).
OPERATIO S CHECK SPECIAL FIXI G OTE
4
AUDI RAIL OP ION
If the CL5210AT is ordered, it will be supplied with parts 18,19, 20 and 21
from the contents list. The Data Transfer Cable (18) will be fixed to the PCB
in position 5, see Fig 1 below.
Note : To upgrade a standard CL5210 lock to one with Audit Trail
functionality, an upgrade kit (P5000 AT KIT) can be purchased, which
includes parts 18,19, 20 and 21.
FIG 1
1. Battery
2. Remote 1
3. Remote 2
4. Clutch/Actuator
5. Data Cable Connector
(AT option only)
REM 1 is for connection to a reception desk push button or a door intercom
system. Pressing the button will cause the Blue LED to flash on the lock and
release the lock for the pre-set time.
REM 2 is for connection to a fire alarm system so as to release a door in an
emergency. This allows rooms, wards, offices to be easily checked to ensure
that no person is trapped or overlooked during an emergency or a practice fire
drill. When activated REM 2 will maintain the unlocked condition for 30
minutes, and the Red LED will flash and BEEP during this time. The lock will
automatically lock again after 30 minutes. If necessary Program 11 can be
used to re-lock before the end of the 30 minutes.
REM 1 and REM 2 do not require additional power.They are normally open
contacts requiring a momentary or maintained signal to close.
CL 5000AT II.U.S.ve sion 8PP_Layout 1 20/09/2013 10:44 Page 4

d
5
ake time to be precise
and nish the job
quicker.
Installation holes must be
drilled in exactly the
correct positions and
precisely at right angles to
the door surface. Lock
components must be
vertically and horizontally
accurate in relation to each
other and to the door.
WEDGE HE DOOR
FIRMLY O PREVEN
MOVEMEN WHILS
DRILLING AND
CHISELLING.
1 Lightly mark a height line on the edge and both faces of the door to indicate the top of the lock when fitted.
Crease the template along one of the dotted lines (60mm (23/8”) or 70mm (23/4”) latch) and tape it to the
door with the top in line with the height line. Mark the holes to be drilled. Mark the centre line of latch on
to the door edge. Apply the template to the other side of the door precisely against the height line and the
centre line of latch mark. Mark the holes to be drilled again. (See diagram A).
2 Keeping the drill level and straight, drill a 25mm (1”) hole in the centre of the door edge to accept the latch.
Put the latch into the hole and holding it square to the door edge, draw around the faceplate. Starting with
the top and bottom cuts, chisel a rebate to allow the latch faceplate to fit flush with the door edge. Remove
the latch.
3Keeping the drill level and straight, drill the holes in the door face. Drill from both sides of the door to
increase accuracy and to avoid damage to the other side when a drill goes right through.
4Insert the fire cup into the 54mm (21/8”) hole. N.B. open side of the fire cup to face code side with small
bolt through hole at the bottom.
CL5210
Template
I STALLATIO OF CL5210 LOCK
re
CL 5000AT II.U.S.ve sion 8PP_Layout 1 20/09/2013 10:44 Page 5

9Remove the 4 socket head bolts from the back plate (2 are found
under the battery cover). This will release the inside fixing plate.
10 Cut the fixing bolts to correct length. Measured from beneath the
bolt head, the length should be the door thickness, plus
approximately 15mm (1/2”) to the nearest cutting point of the bolt.
N.B. Always cut the bolts at one of the cutting points so as not to
damage a thread. Use the cutting edges of pliers to crimp
strongly several times around the selected cutting point. The
surplus end should break off quite easily.
11 Put the spindle into the latch with the spring on the front plate
side of the door.
12 Apply the front plate over the spindle, passing the cable tube
through the door and the latch support post through the latch.
Place the fixing plate over the cable tube and spindle. If installing
the Audit Trail Option take the USB Connector (19) and place
over the cable tube, securing in place with double sided tape.
Screw the ring nut onto the cable tube until finger tight. Fit the
alignment insert over the spindle. Screw the fixing bolts through
to the front plate. (See diagram D on page 7).
13 Check that the spindle turns freely, and the latch retracts and
projects smoothly, with the alignment insert in place. If it is tight,
loosen the fixing bolts slightly and adjust the position of the
fixing plate until the spindle will turn freely. Tighten the fixing
bolts. Test the spindle again. Do not over-tighten the bolts as this
may cause the door to distort and affect the lock function.
REMOVE HE ALIGNMEN INSER .
5 Reinsert the latch and fix the screws, with the bevel towards the door
frame. (See diagram B)
6Fit the latch support post on the inside of the front plate, in outer hole
Side A for a left hand hung door and in outer hole B for a right hand
hung door. (See diagram C below).
6
7Screw the cable tube into the front plate, passing the cable through the
tube. For doors less than 45mm (13/4”) thick screw the tube all the way
to the end of the thread. For doors more than 45mm (13/4”) leave an
appropriate amount of thread showing. Example: For a 60mm (23/8”)
thick door leave 15mm (1/2”) of thread showing.
8Fit the self-adhesive gaskets to the front and back plates. The gaskets
provide friction against the door so that it is not necessary to over-
tighten the fixing bolts to provide stability.
B
Diagram C
A
I STALLATIO OF CL5210 LOCK CO TI UED
CL5210 nside
front plate
CL 5000AT II.U.S.ve sion 8PP_Layout 1 20/09/2013 10:44 Page 6

7
14 Connect the cables, storing any excess cable within the
door. Screw end cap onto cable tube. Then install the
batteries.
15 Fit the back plate over the fixing plate using the 4 socket
head screws.
16 Fit the cylinder cover and outside handle to the front plate.
17 Fit the inside handle to the back plate.
18 The inside handle will now retract the latchbolt. The
outside handle will turn freely without retracting the latch.
Enter the factory Master Code #1234. The Blue LED will
flash and the outside handle will now retract the latch.
19 FI ING HE S RIKE PLA E
Position the strike plate on the doorframe so that the
aperture lines up with the flat of the latchbolt, and OT the
plunger. Mark the positions of the fixing screws and draw
around the aperture of the strike plate. Chisel out the
aperture to 15mm (1/2”) deep to receive the latchbolt. Fix
the strike plate to the surface of the frame using only the
top fixing screw. Gently close the door and check that the
latchbolt enters the aperture easily, and is held without too
much ‘play’. When satisfied, draw around the outline of
the strike plate, remove it and cut a rebate to enable the
strikeplate to lie flush with the surface. Re-fix the strike
plate using both screws.
N.B. The plunger beside the latchbolt deadlocks it to
protect against manipulation or ‘shimming’. The strike
plate must be accurately installed so that the plunger
CA OT enter the aperture when the door is closed, even
when it is slammed shut.
Alignment insert MU T
be removed before
completing installation.
Optional U B Connector (19).
Optional U B tick (20).
CL 5000AT II.U.S.ve sion 8PP_Layout 1 20/09/2013 10:44 Page 7

CODELOCKS L D UK
Tel: [phone]
Fax: [phone]
[email protected]
Helpline, service & spares
FREEPHONE 0800 393 405
CODELOCKS INC US
Tel: [phone]
Fax: [phone]
[email protected]
www.codelocks.us
II-CL5000US-v2:0913
5OOO
www.codelocks.us
ANSI/BHMA
A156.2
A156.25
CL 5000AT II.U.S.ve sion 8PP_Layout 1 20/09/2013 10:44 Page 8