Comeup Cub 2s User manual

Powersports Winch
Model: Cub 2s
PN:122112 12V DC
Introduction
XFeature
Line pull: 907 kg / 2,000 lb wire rope first layer
Wire rope: 4 mm x 15.2 m (5/32" x 50') synthetic rope SK-75
Brake: Mechanical and dynamic brakes for 100% braking
Clutch: Turn the shifter for rapid wire rope payout
Control: Handlebar rocker switch to power the winch
XUnpacking
．Winch assembl
y
…………………………………………………….. 1
p
c
．Handlebar rocker switch kit ………………….……………………. 1 pc
．Hawse fairlead ……………………………………………………….1 pc
．S
y
nthetic ro
p
e w/hoo
k
…..…………………………………………. 1 pc
．Contactor
p
ac
k
……………………………………………………….1 pc
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
XInformation requesting or parts ordering
Please specify the followings information:
．Winch PN ．Serial number
．Part description ．Replacement part number
．Quantity for each part
Installation
Before using the winch, make sure all electrical
components have no corrosion or damaged; the
environment should be clear and dry.

XWire rope replacement
．It is very important that the winch will be mounted on a flat and hard surface
of base plate in order to make sure the motor, drum and gearbox housing
are aligned correctly.
．Hawse fairlead does not mount to winch directly.
．The Synthetic rope shall be wound in an under-wound orientation only.
．Four (4) M8 x 25L 8.8 grade high tensile steel bolts must be used in order
to sustain the loads imposed on the winch mounting.
．Two (2) M8 x 20L 8.8 grade high tensile steel bolts must be used for
fastening the roller fairlead into the base plate.
XWiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12V DC.
XNut fastening for motor & contactor
1. Holding the lower nut on the stub and fastening the upper nut clockwise.
2. The torque setting for nut is 5.7 N-m / 50 lb-in.

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The pulling capacity shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Handlebar Rocker Switch Mounting
Handlebar mounted rocker switch can be operated without removing your
hand from the grip.
Parts List
Item No. Description Part No. Qty
1 Motor 12V 882036 1
2 Motor support rack 880246 1
3 Motor couple kit 880245 1
4 Drum bushing 880247 2
5 Drum kit 882037 1
6 Tie bar kit 880249 3
7 Gearbox support rack 880250 1
8 Ring gear 880251 1
9 3rd stage carrier 880252 1
10 2nd stage carrier 880253 1
11 1st stage carrier 880254 1
12 1st shaft kit 880255 1
13 Gearbox & shifter kit 882088 1
14 Synthetic rope w/hook 881065 1
15 Hawse fairlead 881071 1
16 Contactor pack 881037 1
16-1 Contactor w/leads 881385 1
16-2 Battery lead (+) 880234 1
16-3 Battery lead (-) 880235 1
16-4 Motor lead(yellow) 880236 1
16-5 Motor lead(blue) 880237 1
17 Handlebar rocker switch kit 881003 1
18 Mounting hardware 880262 1
19 Handlebar hardware 881561 1
20 Boot kit 880263 1
21 Handsaver strap 880026 1

Winch Assembly