Comeup Seal 9.5si User manual

Self-Recovery Winch
Model: Sea
l
9.5s
i
PN: 293220 12V DC
Introduction
XFeature
Line pull: 4,309 kg / 9,500 lb synthetic rope first layer
Synthetic rope: 10mm × 30.5 m (3/8"×100′) synthetic rope SK-75
Brake: Patented cone brake holds full load
Clutch: Turn the T-handle for rapid rope payout
Control: Handheld pendant switch powers the winch
XUnpacking
．Winch assembly……………………………………………………......... 1 pc
．Control box………………………………………………………….......... 1 pc
．Remote control…………………………………………………………… 1 pc
．Synthetic rope with clevis hook……….………………………………… 1 pc
．Hawse fairlead……………………………………..…………………….. 1 pc
．1.8 m (6′) 2 gauge battery lead……………………..………………….. 1 pc
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
XWinch and hawse fairlead mountings
xIt is very important that the winch will be mounted on
a flat and hard surface of mounting channel in order
to make sure the motor, drum and gearbox housing
are aligned correctly.
xHawse fairlead does not mount to the winch
directly.
xThe synthetic rope shall be wound in an

under-wound orientation only.
xFour (4) M10 x 1.50 pitch 8.8 grade high tensile steel bolts must be used
in order to sustain the loads imposed on the winch mounting.
xTwo (2) M12 x 1.75 pitch 8.8 grade high tensile steel bolts must be used
for fastening the hawse fairlead into the mounting channel.
XWiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor must
not exceed 10% of the nominal voltage of 12V DC.
XNut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 14 N-m/124 lb-in.
Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum.
．
The rope winding on the drum shall remain 10 wraps from the drum to support
the rated load.
．Manufacturer is not responsible for the results of misuse, misapplication,
faulty installation or abuse of synthetic rope in any way.

Parts List
Item No. Description Part No. Qty
1 Motor 12V 881483 1
2 Tie bar kit 880349 2
3 Motor support rack 881562 1
4 Motor coupling 880005 1
5 Drum bushing 880006 2
6 Drum kit 881521 1
7 Gearbox support rack 881563 1
8 Grounding lead 880009 1
9 Synthetic rope 882025 1
10 1st shaft 880011 1
11 3rd ring gear kit 880114 1
12 3rd stage carrier 880115 1
13 2nd stage carrier 880116 1
14 1st stage carrier 880117 1
15 1st & 2nd ring gear 880118 1
16 1st pinion 880119 1
17 Clutch kit 881564 1
18 Gear box kit 880121 1
19 Cone brake disc kit 880122 1
20 Brake cover kit 880123 1
21 Hawse fairlead 881061 1
22 Mounting hardware 880125 1
23 Remote control 880126 1
24 Handsaver strap 880026 1
25 Control box 12V 880351 1
25-1 Remote socket kit 12V 880113 1
25-2 Control pack 12V 881413 1
26 Brake clutch base 881100 1
27 Motor side cover 881222 1
28 Clevis hook 882024 1
29 Damper 881557 1
30 Gloves 881558 1

Winch Assembly