Comeup DV-4500i User manual

Utility Duty Winch
Model: DV-4500i
PN: 641656 12V DC 641504 12V DC 642037 24V DC 641526 12V DC
642015 24V DC 641624 12V DC 642172 24V DC
Introduction
Feature
Line pull: 2,041 kg / 4,500 lb wire rope first layer
Wire rope; 6.3 mm galvanized aircraft A7 × 19
Brake: Mechanical and dynamic brakes hold full load
Clutch: Raise the clutch level for rapid wire rope payout
Control: Handheld pendant switch powers the winch
Unpacking
．Integrated solenoid kit………………………………………………….. 1 pc
．Remote control………………………………………………………….. 1 pc
．Wire rope with hook 6.3 mm x 15.2 m (1/4" x 50')…….……………..1 pc
．Wire rope with hook 5.6 mm X 18 m (7/32”X59’) for PN:641504…….1 pc
．Wire rope with hook 6.3 mmX 10 m (1/4”X33’) for PN:641526……..1 pc
．Roller fairlead……………………………………………………………. 1 pc
．1.5 m battery leads………………………………………………………1 pc
．Circuit breaker……………………………………………………………1 pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Information requesting or parts ordering
Please specify the followings information:
．Winch PN ．Part description
．Serial number ．Replacement part number
．Quantit
y
for each par
t
Installation
Before using the winch, make sure all electrical
components have no corrosion or damaged; the
environment should be clear and dry.
The voltage drop must not exceed 10% of the
nominal voltage of 12V or 24V under normal
operation condition.
Winch and roller fairlead mounting
Use the mounting hardware supplied to mount the winch on a flat
surface.
The motor, drum and gear housing must be properly aligned.
Wiring Diagram
The battery lead specifications for 12V winch are 6 AWG X 1.5 m (5’)
and 8 AWG X 1.5 m (5’) for 24V winch respectively.
Use a 5/16” bolt, nut and washer to attach the firmly to the bolts of
solenoid respectively.
Attach the red lead, positive (+), tightly to the circuit breaker markedAUX,
meanwhile, connect the copper plate to the other end of the circuit
breaker marked BAT.
Connect the copper plate to the connector of the battery.
Nut fastening for motor & solenoid
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for motor nut M6 is 5.7 N-m / 50 lb-in and solenoid nut
M8 is 14 N-m / 124 lb-in.

Warning
The winch is not intended to be used in any manner for the movement or
lifting of personnel.
The pulling capacity shown is based on the wire rope first layer on the
drum.
The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No. Description Part Number Qty
1 Rear cover 880136 1
2 Remote socket kit 880137 1
3 Motor kit, 12V 880301 1
Motor kit, 24V 880302
4 Brake kit 880280 1
5 Gear box kit 880281 1
6 Ring gear 880141 1
7 1s
t
stage carrier 880283 1
8 2n
d
stage carrier 880284 1
9 3r
d
stage carrier 880285 1
10 Drum kit 880286 1
11 Base plate kit 881284 1
12 Clutch kit 880287 1
13 Wire rope w/hook 880305 1Wire rope w/hook for PN:641504 881753
Wire rope w/hook for PN:641526 882527
14 Roller fairlead 880289 1
15 Mounting hardware 880290 1
16 Solenoid pack, 12V 880291 1
Solenoid pack, 24V 880292
17 Circuit breaker kit, 12V 880303 1
Circuit breaker kit, 24V 880300
18 Remote control 880295 1
Remote control for PN:641504 882526 1
19 Handsaver strap 880026 1
Winch Assembly
2019/03/29 Ver:11