Comeup CWL-200 User manual

Compact Winch
Model: CWL-200
PN: 372398 220V 371950 110V
372462 220V
Introduction
 Feature
Lifting capacity: 200 kg wire rope top layer
Lifting height: 45 m
Lifting speed: 11 – 16 m/min
Motor output: 1.2kw x 12A at 110V ; 1.5kw x 7.5A at 220-240V
Brake: Electromagnetic and mechanical ratchets
Control: Pendant switch powers the winch
 Unpacking
．Winch assembly 1pc
．Wire rope 5 mm x 46 m except for PN:371950 1pc
．Wire rope 6 mm x 30 m for PN:372462 1pc
．Weight hook CHW-0031 except for PN:371950 1pc
．Power lead 1.5 mm2
x 3C x 3 m and plug 1pc
．Pendant switch CPB-313 w/cord 1.25 mm2
x 6C x 10m 1pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
 Information requesting or parts ordering
Please specify the followings information:
．Winch PN
．Serial number
．Part description
．Replacement part number
．Quantity for each part
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
 Wire rope replacement
．Insert the wire rope into the hole of drum and fix it with a P. T. screw, then
press the "UP" button of switch for rotate the drum in the lifting direction.
．Wind the wire rope accurately around the drum, and an irregular winding
will cause the load to be swing, thus damaging the wire and reducing the
life of winch.
．When replacing, according to the following procedures.
*Pull out a R-dowel "D" from the round head pin "C".
*Pull out a round head pin "C” from hook body "A".
*Put a wire rope "B" into the hole of hook body "A", and insert a round
head pin "C" through wire rope and fixture hole of hook body "A".
*Insert a R-dower "D" into the hole of round head pin "C".
 Wiring Diagram

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The lifting capacity shown is based on the top layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item
No.
Description Part No. Qty
1 Gearbox rear cover kit 880546 1
2 Ratchet stopper kit 880547 2
3 2
nd
shaft 880548 1
4 3
rd
gear kit 880549 1
5 Brake kit 881516 1
6 Tie bar kit 880552 1
7 Tie bar kit A 880553 2
8 Wire rope 880554 1
Wire rope for PN:372462 880383
9 Weight hook 880384 1
10 Gearbox support rack kit 880555 1
11 Output shaft kit 880556 1
12 Drum kit 881518 1
13 Motor coupling kit 881515 1
14 Motor support rack kit 880558 1
15 Torque shaft kit 881517 1
16 Motor housing kit 880561 1
17 Carbon brush holder kit 880472 1
18 Carbon brush 220V 880563 2
Carbon brush 110V 880473
19 Armature core 220V 880976 1
Armature core 110V 880972
20 Cooling cover 880564 1
21 Armature winding 220V 880518 1
Armature winding 110V 880512
22 Motor rear cover kit 880566 1
23 Terminal upper cover 880535 1
24 Control panel w/lead & 3 round pins 220V
881232 1
Control panel w/lead & 3 round pins 110V 881231
25 Lower plate 880567 1
26 Remote control, CPB-313 880486 1
27 P type hanger kit 881574 1
Winch Assembly