Comeup GIO 100 User manual

Self-Recovery Winch
Model: GI
O
100
PN: 853841 12V DC
Introduction
Feature
Line pull: 4,535 kg / 10,000 lb wire rope first layer
Wire rope: 9.5 mm × 26 m (3/8” x 85.3’) galvanized aircraft A7 × 19
Brake: Exclusive brake design with No. 37C device
Clutch: Turn the mechanism lever for rapid wire rope payout
Control: Handheld pendant switch powers the winch
Unpacking
．Winch assembly……………………………………………………........1 pc
．Control box………………………………………….............................. 1 pc
．Remote control………………………………………………………….. 1 pc
．Wire rope with Clevis hook…………………………………………….. 1 pc
．Roller fairlead……………………………………………………………. 1 pc
．1.8 m (6′) 2 gauge battery lead…………………………………………1 pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment
should be clear and dry.
Winch and roller fairlead mountings
It is very important that the winch will be
mounted on a flat and hard surface of
mounting channel in order to make sure the
motor, drum and gearbox housing are
aligned correctly.
Roller fairlead does not mount to the winch directly.
The wire rope shall be wound in an under-wound
orientation only.
Four (4) M10 x 1.50 pitch 8.8 grade with 44 N-m torque settings
(maximum) high tensile steel bolts must be used in order to sustain the
loads imposed on the winch mounting.
Two (2) M10 x 1.50 pitch 8.8 grade with 44 N-m torque settings
(maximum) high tensile steel bolts must be used for fastening the roller
fairlead into the mounting channel.
Wiring Diagram
Attach the black lead firmly to the negative (–) battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor must
not exceed 10% of the nominal voltage of 12V DC.
Nut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 14 N-m/124 lb-in.

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No. Description Part No. Qty
1 Motor 12V 883202 1
2 Motor coupling 883204 1
3 Tie bar kit 883641 2
4 Brake clutch base kit 883206 1
5 Drum bushing 880006 2
6 Drum kit 883207 2
7 Cone brake disc kit 883208 1
8 Gearbox support rack 883209 1
9 Grounding lead 883210 1
10 Wire rope 883212 1
11 1s
t
shaft 883214 1
12 ring gear kit 883215 1
13 3r
d
stage carrier 883216 1
14 2n
d
stage carrier 883217 1
15 1s
t
stage carrier 883218 1
16 1s
t
pinion 883219 1
17 Clutch kit 883220 1
18 Gear box kit 883221 1
19 Roller fairlead 883222 1
20 Mounting hardware 883223 1
21 Remote control 880025 1
22 Handsaver strap 880026 1
23 Control box 12V 883637 1
23-1 Remote socket kit 883235 1
23-2 Control pack 12V 883639 1
24 Clevis hook 881995 1
Winch Assembly
2019/07/12 Ver:0