Controls MVP-410 User manual

.
Copyright @ Controls, Inc
P.O. Box 368 • Sharon Center, OH 44274
Phone [phone] • Fax [phone] • www.controlsinc.com
Product Manual
Pump Display & Control Panel
J1939 Engines
Part Number: MVP-410
Revision: 1.0

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
2
TABLE OF CONTENTS
INSTALLATION INFORMATION……...........………………………………...……………………………………………………………....2
MODULE CONNECTOR ……..........................………………………………...………………………………………………………………….4
ENGINE ALARMS, CODES AND MESSAGES………………………………………………………………………….…...……..5
ALARM ANNUNCIATION AND CODE READER
PANEL INDICATION LAMPS
CONTROL PANEL ANALOG AND DIGITAL INPUTS………………………………………………………..……………..…7
MENU SYSTEM……………………………………………………………………………………………..……………………………..……….…..…9
MENU ACCESS, EXIT AND NAVIGATION
MENUS TO VIEW INFORMATION
MENUS TO CONFIGUREMODULE SETTINGS

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3
INSTALLATION INFORMATION

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
4
MODULE CONNECTOR INFORMATION
BATTERY +
CAN HIGH
CAN LOW
N/A
FUEL LEVEL INPUT
BATTERY -
BATTERY -
DIGITAL INPUT #1
FUEL/RUN
DIGITAL INPUT #2
DIGITAL INPUT #3
OUTPUT #2
OUTPUT #3
1
2
3
4
5
6
1
2
3
4
5
6

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5
CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS
The panel has its own engine safety Pre Alarms and Alarm shut downs that can be enabled. These
alarms and shut downs are managed by the control panel. The available options are listed below
and can be accessed via the Engine Safety Configuration menu.
Each alarm must be enabled in the Engine Safety Configuration menu to activate.
Available Parameters
Low Fuel
Low Oil Pressure
High Engine Temperature
Low Battery
High Battery
Overspeed
Low Engine Oil Temperature
High Engine Oil Temperature
Low Engine Load
High Engine Load
Low Exhaust Temperature
High Exhaust Temperature
NOTES:
1) Off / Always / Run –Describes when the parameter will be monitored for alarm conditions. Run
refers to when the engine is running. Off disables the alarm conditions. Always enables the alarm
constantly regardless of engine state.
2) Alarm Delay –The time period, after Sender Check Bypass, that the parameter must be on the
alarm condition before the alarm becomes latched.
3) Alarm Action –The disposition of the engine once the alarm has been activated and the delay
period has expired. Available options are:
A) Shutdown
B) Force to Idle
C) Speed Limit
D) Torque Derate
E) Disabled

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Indicator Lamps
.
Engine
Fault
Lamp
Oil High
Temperature
Lamp
Engine
Pre Alarm
Lamp
Low Fuel
Lamp
Engine High
Temperature
Lamp
Engine
MIL
Lamp

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7
CONTROL PANEL ANALOG AND DIGITAL INPUTS
The panel has one analog input and up to three digital inputs (close to ground) available to monitor
other components, senders or signals. These inputs canbe used for a number of purposes
including alarms and shutdowns.
Input
Heading
Default
Options
Connector
Pin
Digital 1
Normally
Open
Open / Closed
B
1
Function
None
Message
None
Check
Off
Off / Always / Run
Input
Heading
Default
Options
Connector
Pin
Digital 2
Normally
Open
Open / Closed
B
3
Function
None
Message
None
Check
Off
Off / Always / Run
Input
Heading
Default
Options
Connector
Pin
Digital 3
Normally
Open
Open / Closed
B
4
Function
None
Message
None
Check
Off
Off / Always / Run
Digital Outputs
1) Alarm –Engine shutdown when active with display message as assigned. A red lamp will also
be illuminated.
2) Pre Alarm –Warning message will be displayed along with a yellow lamp when active.
Digital Function Activation
1) Off / Always / Run –Describes when the parameter will be monitored for alarmconditions.
Run refers to when the engineis running. Off disables the alarm conditions. Always enables
the alarm constantly regardless of engine state.
2) Alarm Delay –The time period,after Sender Check Bypass, that the parameter must be on
the alarmconditionbefore the alarmbecomes latched.

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CONTROL PANEL OUTPUTS
The panel has threerelay outputs available to signal other devices basedon predefined events.
These Outputs can be used for a number of purposes including engine operation or driving an
audible alarm.
Input
Heading
Default
Connector
Pin
Relay 1
B
2
Function
Fuel Run
Polarity
Positive
Initial State
On
Input
Heading
Default
Connector
Pin
Relay 2
B
5
Function
None
Polarity
Positive
Initial State
Off
Input
Heading
Default
Connector
Pin
Relay 3
B
6
Function
None
Polarity
Positive
Initial State
Off

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9
MENU SYSTEM
To Enter Menu System
Hold MENU button and press ENTER button.
Menu Navigation
Press MENU button to scroll menu options.
Press UP arrowbutton to enter menu.
Press DOWN arrow button to reverse.
Exit Menu System
Hold MENU button and press ENTER button.
To Change a Setting
Press ENTER button to bring up brackets [ ].
Press UP arrowbutton and DOWN arrow button to change setting.
Press ENTER button to make selection, brackets disappear.
Recycle key to the OFF position after changing a setting.

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Main Menus
Main Menus
Sub Menus
Active Engine Fault Codes
View/Scroll Active Fault Codes
Stored Engine Fault Codes
View/Scroll Stored Fault Codes
Engine Parameters
View ECU Engine Information
(% Load, Torque, Oil Temp, etc.)
Emissions Parameters
Regen Options (Auto, Inhibit, Request)
DEF Level
Regen Active/Not Active View
Regen Inhibited/Not Inhibited View
DPF Out Gas Temperature View
DPF Differential Pressure View
Engine Identification
Engine Model # View
Engine Serial # View
Module Information
Control Unit Part# View
Control Unit Software Version View
Controller Setup
Quick Setup
(1)
(PASSWORD PROTECTED)
Engine Parameter Configuration
(2)
Input Configuration
(3)
Output Configuration
(4)
Throttle Configuration
(5)
Engine Safety Configuration
(6)
Module Configuration
(7)
Display Configuration
(8)
CAN Configuration
(9)
Maintenance Configuration
(10)
Emissions Configuration
(11)
Clutch Configuration
(12)
To access the controller setup menus, a password is required. The password is 4345.
Configuration
Menus
Viewing Menus

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Configuration Menus
(1)
Quick Setup
Engine Type –Default = Electronic FT4
Engine Manufacturer –Default = Hatz
Min Speed
Max Speed
Performance Display Off/On
(2)
Eng. Parameter Configuration
Engine Type
Parameter Selection (Speed, Coolant Temp., Oil Pressure, Fuel Level,
Voltage, Hour Meter)
Parameter Setup (Varies based on parameter)
(3)
Input Configuration
Configure Selection (Channels/Message)
Digital 1-3 Setup
(4)
Output Configuration
Configure Selection (Channels/Message)
Relay 1 Function (Default to Fuel/Run)
Relay 2 Function
Relay 3 Function
(5)
Throttle Configuration
Throttle Type
Cooperative TSC Mode
TSC Minimum Speed
TSC Maximum Speed
TSC Bump Speed
TSC Ramp Rate
Throttle Curve
Multi State Speeds 1-4
(6)
Engine Safety Configuration
Sender Check By-Pass (Default = 0:10)
Parameter Selection (Fuel Level, Oil Pressure, Temperature, Battery,
Overspeed, Speed Limit, Oil Temperature, Exhaust Temperature)
Parameter Settings (vary based on selection)

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(7)
Module Configuration
Preheat Time
Low Power Mode
Power Save Delay
Pre-Alarms Displayed (Default = 4)
Check Run Criteria
Clear Operation Log (Default = No)
Clear Alarm Log (Default = No)
Clear # of Starts
Engine Run Criteria
Engine Stop Criteria
(8)
Display Configuration
English/Metric Selection
Performance Display Off/On
Fuel Display
(9)
CAN Configuration
Engine Manufacturer
TSC1 Address (Default = 3) Others available
Source Address (Default = 44) Others available
Engine Address (Default = 0) Others available
Speed Transmit On/Off
Temperature Transmit On/Off
Oil Pressure Transmit On/Off
Fuel Level Transmit On/Off
Voltage Transmit On/Off
Hours Transmit On/Off
Faults Transmit
JDLINK Auto Accept
(10)
Maintenance Configuration
Service Messages
Schedule Selection
Schedule Reset
Schedule Interval
Schedule Warning
Schedule Trip
Schedule Message

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(11)
Emissions Configuration
DEF Level Check (Default = Off)
Low DEF Pre Alarm (Default = 16%)
Low DEF Alarm (Default = 0%)
DEF Alarm Delay (Default = 5 Sec.)
HC Burn off (Default = On)
HC Burn off Speed (Default = 1500 RPM)
Urea Burn off (Default = On)
Urea Burn off Speed (2000 RPM)
DPF Inhibit Lamp Source (Default = ECU)
DPF Message Delay (Default = 0 Sec.)
Neutral Switch (Default = Off)
Parking Brake (Default = Off)
(11)
Clutch Configuration
Clutch #1 Engage Trip (Default = None)
Clutch #1 Engage Speed (Default = 800 rpm)
Clutch #1 Engage Load (Default = 0%)
Clutch #1 Engage Coolant Temperature (Default = 150°F)
Clutch #1 Engage Delay (Default = 0:00)
Clutch #1 Engage Interval (Default = 0:00)
Clutch #1 Release Trip (Default = None)
Clutch #1 Release Speed (Default = 800 rpm)
Clutch #1 Release Load (Default = 0%)
Clutch #1 Release Coolant Temperature (Default = 150°F)
Clutch #1 Release Delay (Default = 0:00)
Clutch #1 Release Interval (Default = 0:00)