Controls MVP-903 User manual

Product Manual
Pump Display & Control Panel
Mechanical Engines
Part Number: MVP-903
Revision: 2.0
______________________________________________________________________________________________________________________________________
Copyright Controls, Inc.
P.O. Box 368 • Sharon Center, OH 44274
Phone [phone] • Fax [phone] • www.controlsinc.com

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1
TABLE OF CONTENTS
INSTALLATION INFORMATION……...........………………………………...……………………………………………………………....2
MODULE CONNECTOR ……..........................………………………………...………………………………………………………………….4
CONTROL PANEL SPECIFIC CONFIGURATION……………………………………..…………………………………………5
ENGINE ALARMS, CODES AND MESSAGES………………………………………………………………………….…...……..5
ALARM ANNUNCIATION AND CODE READER
PANEL INDICATION LAMPS
CONTROL PANEL ANALOG AND DIGITAL INPUTS………………………………………………………..……………..…7
MENU SYSTEM……………………………………………………………………………………………..……………………………..……….…..…9
MENU ACCESS, EXIT AND NAVIGATION
MENUS TO VIEW INFORMATION
MENUS TO CONFIGUREMODULE SETTINGS

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INSTALLATION INFORMATION

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3
MODULE CONNECTOR INFORMATION
BATTERY +
CAN HIGH
CAN LOW
SPEED INPUT
FUEL LEVEL INPUT
BATTERY -
BATTERY -
DIGITAL INPUT #1
FUEL/RUN
TEMP INPUT
OIL PRESS INPUT
PREHEAT
OUTPUT #3
1
2
3
4
5
6
1
2
3
4
5
6

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4
CONTROL PANEL SPECIFIC CONFIGURATION
The MVP-903 has been configured to accept a proprietary SPN signal to control speed over the
CAN Bus inputs. To reconfigure this module to accept a standard MPU speed signal, the speed
selection in the Engine Parameters menu requires to be changed from J1939 to MPU.
CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS
The panel has its own engine safety alarms and shut downs that can be enabled. These alarms and
shut downs are managed by the control panel. The available options are listed below and can be
accessed via the Engine Safety Configuration menu.
Each alarm must be enabled in the Engine Safety Configuration menu to activate.
Heading
Default
Range
Units
Sender Check Bypass
0:10
0:05 –1:00
Min:Sec
Fuel Level Check
Off
Off / Always / Run
Low Fuel Pre Alarm
20
0 - 100
%
Low Fuel Alarm
1
0 - 100
%
Fuel Alarm Delay
0:05
0:01 –1:40
Sec
Oil Pressure Check
Run
Off / Always / Run
Low Oil Press Pre Alarm
15
0 - 100
PSI
Low Oil Press Alarm
10
0 - 100
PSI
Oil Press Alarm Delay
0:05
0:01 –1:40
Sec
Temperature Check
Run
Off / Always / Run
Low Temp Pre Alarm
0
0 - 300
Deg F
Low Temp Alarm
0
0 - 300
Deg F
High Temp Pre Alarm
220
150 - 300
Deg F
High Temp Alarm
230
150 - 300
Deg F
Temp Alarm Delay
0:05
0:01 –1:40
Min:Sec
Battery Volts Check
Off
Off / Always / Run
Low Battery Pre Alarm
12.0
0.0 –40.0
Volts
Hi Battery Pre Alarm
15.0
0.0 –40.0
Volts
Over Speed Check
Off
Off / Always / Run
Over Speed Alarm
3000
650 - 5000
RPM
Over Speed Alarm Delay
0:05
0:01 –1:40
Min:Sec
1) Off / Always / Run –Describes when the parameter will be monitored for alarm conditions. Run
refers to when the engine is running. Off disables the alarm conditions. Always enables the alarm
constantly regardless of engine state.
2) Alarm Delay –The time period, after Sender Check Bypass, that the parameter must be on the
alarm condition before the alarm becomes latched.

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Indicator Lamps
.
Engine
Fault
Lamp
Engine
Alarm
Lamp

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CONTROL PANEL INPUTS AND OUTPUTS
The panel has one analog input and up to one digital input available to monitor other components,
senders or signals. These inputs can be used for a number of purposes including alarms and shut
downs.
Input
Heading
Default
Options
Connector
Pin
Digital 1
Normally
Open
Open / Closed
B
1
Function
None
Message
None
Check
Off
Off / Always / Run
Output
Heading
Default
Options
Connector
Pin
Relay 1
Function
Fuel/Run
B
2
Polarity
Positive
Initial State
On
Relay 2
Function
Pre Heat
B
5
Polarity
Positive
Initial State
Off
Relay 3
Function
None
B
6
Polarity
Positive
Initial State
Off
Digital Outputs
1) Alarm –Engine shutdown when active with display message as assigned. A red lamp will also
be illuminated.
2) Pre Alarm –Warning message will be displayed along with a yellow lamp when active.
3) Pre Alarm & Alarm - Energizes an external audible alarm when a pre alarm or alarm condition
is present. Pressing the ENTER button will silence.
4) Alarm Horn - Energizes an external audible alarm when an alarm condition is present.
Pressing the ENTER button will silence.
5) Engine Run - Relay will be active when engine RPM is greater than 600. Typically used to
drive an auxiliary circuit such as louvers or send a signal to a monitoring station.
6) Low Oil Press Alarm - Relay closes if a low oil pressure shutdown is detected.
7) High Coolant Temp Alarm - Relay closes if a high engine temperature shutdown is detected.
8) Over Speed Alarm - Relay closes if an over speed shutdown is detected.

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9) Over Crank Alarm - Relay closes if an over crank alarm is detected.
10) Low Fuel Level Alarm - Relay closes if a low fuel level shutdown is detected.
11) Fuel / Run - Relay will be active during an engine start request and while the engine is
running.
12) Custom 1 - Reserved for OEM applications.
13) Preheat - Relay will be active during programmed preheat period. Used to drive a preheat
relay.
Digital Function Activation
1) Off / Always / Run –Describes when the parameter will be monitored for alarm conditions.
Run refers to when the engine is running. Off disables the alarm conditions. Always enables
the alarm constantly regardless of engine state.
2) Alarm Delay –The time period, after Sender Check Bypass, that the parameter must be on
the alarm condition before the alarm becomes latched.

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8
MENU SYSTEM
To Enter Menu System
Hold MENU button andpress ENTER button.
Menu Navigation
Press MENU button to scroll menu options.
Press UP arrow button to entermenu.
Press DOWN arrowbutton to reverse.
Exit Menu System
Hold MENU button andpress ENTER button.
To Change a Setting
Press ENTER button to bring up brackets[ ].
Press UP arrow button and DOWN arrow button to change setting.
Press ENTER button to make selection, brackets disappear.
Recycle key to the OFF position after changing a setting.

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Main Menus
Main Menus
Sub Menus
Operations Log
View Last 32 Events (Start, Stop, Alarms)
Alarms Event Log
View Last 32 Alarms
Module Information
Control Unit Part# View
Control Unit Software Version View
Controller Setup
Quick Setup
(1)
(PASSWORD PROTECTED)
Engine Parameter Configuration
(2)
Input Configuration
(3)
Output Configuration
(4)
Engine Safety Configuration
(5)
Module Configuration
(6)
Display Configuration
(7)
CAN Configuration
(8)
Maintenance Configuration
(9)
Clutch Configuration
(10)
To access the controller setup menus, a password is required. The password
is 4345.
Configuration
Menus
Viewing Menus

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Configuration Menus
(2)
Quick Setup
Flywheel Teeth (Default = 30)
Pre Heat Time (Default = 0:00)
Performance Display (Default = Off)
(3)
Input Configuration
Configure Selection (Default = Local Channels)
Digital 1 NO/NC
Digital 1 Action (Default = None)
Digital 1 Message (Default = None)
Digital 1 Check (Default = Always)
Digital 1 Delay (Default = 0:00)
(4)
Output Configuration
Digital B2 Function (Default = Fuel/Run)
Digital B2 Polarity (Default = Positive)
Digital B2 Initial State (Default = On)
Digital B5 Function (Default = Preheat)
Digital B5 Polarity (Default = Positive)
Digital B5 Initial State (Default = Off)
Digital B6 Function (Default = None)
Digital B6 Polarity (Default = Positive)
Digital B6 Initial State (Default = Off)
(2)
Parameter Configuration
Parameter
Selection
Default Settings
Speed
Source
J1939
(MPU Only)
Flywheel Teeth
30
(MPU Only)
Auto Set Teeth
No
Coolant Temp
Sender Type
S-W
Channel
Plug B Pin 3
Oil Pressure
Sender Type
S-W
Channel
Plug B Pin 4
Minimum Setting
0 PSI
Maximum Setting
100 PSI
Fuel Level
Fuel Sender
S-W,
Fuel Channel
Plug A Pin 5
Fuel Tank Volume
100 Gal.
Voltage
Battery Trim
Hour Meter
Set Hours

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(5)
Engine Safety Configuration
Sender Check Bypass
Fuel Level Check
Low Fuel Pre Alarm
Low Fuel Alarm
Fuel Alarm Action
Fuel Alarm Delay
Oil Pressure Check
Low Oil Pressure Pre Alarm
Low Oil Pressure Alarm
Oil Pressure Alarm Action
Oil Pressure Alarm Delay
Temperature Check
Low Temperature Pre Alarm
Low Temperature Alarm
High Temperature Pre Alarm
High Temperature Alarm
Temperature Alarm Action
Temperature Alarm Delay
Battery Voltage Check
Low Battery Pre Alarm
High Battery Pre Alarm
Over Speed Alarm
Over Speed Set Selection
Over Speed Alarm Delay
(6)
Module Configuration
Pre Heat Setting (Default = 0:00)
Low Power Mode (Default = Off)
Power Save Delay (Default = 2:00)
Pre Alarms Displayed (Default = 4)
Mode (Default = Primary)
Clear Operations Log (Default = No)
Clear Alarm Log (Default = No)
Clear Number of Starts (Default = No)
Engine Run Speed Criteria (Default = 400 RPM)
Engine Stop Speed Criteria (Default = 50 RPM)

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(7)
Display Configuration
Pressure & Temperature Units (Default = English)
Performance Display (Default = Off)
(8)
CAN Configuration
Source Address (Default = 44)
Speed Transmit (Default = On)
Temperature Transmit (Default = On)
Oil Pressure Transmit (Default = On)
Fuel Level Transmit (Default = On)
Voltage Transmit (Default = On)
Hours Transmit (Default = On)
Engine Status Transmit (Default = Off)
Panel Status Transmit (Default = Off)
Panel Information Transmit (Default = Off)
Fault Transmit (Default = All)
Engine ID Auto Requirement (Default = No)
CAN Bus Monitor (Default =Off)
Text During Sleep (Default = Off)
Panel Requests (Default = On)
(9)
Maintenance Configuration
Service Messages (Default = No)
Schedule Selection A, B, or C
Schedule Reset (Default = No)
Schedule Interval (Default = 1000 Hrs.)
Schedule Warning (Default = 10 Hrs.)
Schedule Trip (Default = 0 Hrs.)
Schedule Message (Custom)

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(10)
Clutch Configuration
Clutch #1 Engage Trip (Default = None)
Clutch #1 Engage Speed (Default = 800 rpm)
Clutch #1 Engage Load (Default = 0%)
Clutch #1 Engage Coolant Temperature (Default = 150°F)
Clutch #1 Engage Delay (Default = 0:00)
Clutch #1 Engage Interval (Default = 0:00)
Clutch #1 Release Trip (Default = None)
Clutch #1 Release Speed (Default = 800 rpm)
Clutch #1 Release Load (Default = 0%)
Clutch #1 Release Coolant Temperature (Default = 150°F)
Clutch #1 Release Delay (Default = 0:00)
Clutch #1 Release Interval (Default = 0:00)
Clutch #2 Engage Trip (Default = None)
Clutch #2 Engage Speed(Default = 800 rpm)
Clutch #2 Engage Load (Default = 0%)
Clutch #2 Engage Coolant Temperature (Default = 150°F)
Clutch #2 Engage Delay (Default = 0:00)
Clutch #2 Engage Interval (Default = 0:00)
Clutch #2 Release Trip (Default = None)
Clutch #2 Release Speed (Default = 800 rpm)
Clutch #2 Release Load (Default = 0%)
Clutch #2 Engage Coolant Temperature (Default = 150°F)
Clutch #2 Release Delay (Default = 0:00)
Clutch #2 Release Interval (Default = 0:00)