Controls MVP-G142 User manual

.
Copyright @ Controls, Inc
P.O. Box 368 • Sharon Center, OH 44274
Phone [phone] • Fax [phone] • www.controlsinc.com
Product Manual
Generator Display & Control Panel
J1939 Engines
Part Number: MVP-G142
Revision: 1.0

CONTROLS, INCORPORATED
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2
TABLE OF CONTENTS
INSTALLATION INFORMATION……...........………………………………...……………………………………………………………....2
MODULE CONNECTOR ……..........................………………………………...………………………………………………………………….4
ENGINE ALARMS, CODES AND MESSAGES………………………………………………………………………….…...……..5
ALARM ANNUNCIATION AND CODE READER
PANEL INDICATION LAMPS
CONTROL PANEL ANALOG AND DIGITAL INPUTS………………………………………………………..……………..…7
MENU SYSTEM……………………………………………………………………………………………..……………………………..……….…..…9
MENU ACCESS, EXIT AND NAVIGATION
MENUS TO VIEW INFORMATION
MENUS TO CONFIGURE MODULE SETTINGS

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INSTALLATION INFORMATION

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4
MODULE CONNECTOR INFORMATION
BATTERY +
CAN HIGH
CAN LOW
DIGITAL INPUT 1
FUEL LEVEL INPUT
BATTERY -
BATTERY -
ALARM OUTPUT
DIGITAL INPUT 3
N/A
N/A
DIGITAL INPUT 2
RELAY OUTPUT 2
1
2
3
4
5
6
1
2
3
4
5
6

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5
CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS
The panel has its own engine safety alarms and shut downs that can be enabled. These alarms and
shut downs are managed by the control panel. The available options are listed below and can be
accessed via the Engine Safety Configuration menu.
Each alarm must be enabled in the Engine Safety Configuration menu to activate.
Heading
Default
Range
Units
Sender Check Bypass
0:10
0:05 –1:00
Min:Sec
Fuel Level Check
Off
Off / Always / Run
Low Fuel Pre Alarm
20
0 - 100
%
Low Fuel Alarm
1
0 - 100
%
Fuel Alarm Delay
0:05
0:01 –1:40
Sec
Fuel Level Alarm Action
Shutdown
Oil Pressure Check
Run
Off / Always / Run
Low Oil Press Pre Alarm
15
0 - 100
PSI
Low Oil Press Alarm
10
0 - 100
PSI
Oil Pressure Alarm Action
Shutdown
Oil Press Alarm Delay
0:05
0:01 –1:40
Sec
Temperature Check
Run
Off / Always / Run
High Temp Pre Alarm
220
150 - 300
Deg F
High Temp Alarm
230
150 - 300
Deg F
Temperature Alarm Action
Shutdown
Temp Alarm Delay
0:05
0:01 –1:40
Min:Sec
Battery Volts Check
Off
Off / Always / Run
Low Battery Pre Alarm
12.0
0.0 –40.0
Volts
Hi Battery Pre Alarm
15.0
0.0 –40.0
Volts
Over Speed Check
Off
Off / Always / Run
Over Speed Alarm
3000
650 - 5000
RPM
Over Speed Alarm Delay
0:05
0:01 –1:40
Min:Sec
1) Off / Always / Run –Describes when the parameter will be monitored for alarm conditions. Run
refers to when the engine is running. Off disables the alarm conditions. Always enables the alarm
constantly regardless of engine state.
2) Alarm Delay –The time period, after Sender Check Bypass, that the parameter must be on the
alarm condition before the alarm becomes latched.

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Indicator Lamps
.
Engine
Fault
Lamp
Engine
Alarm
Lamp

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CONTROL PANEL ANALOG AND DIGITAL INPUTS
The panel has one analog input and upto one digital input (close to ground) available to monitor
other components, senders or signals. These inputs can be used for a number of purposes
including alarms and shut downs.
Input
Heading
Default
Options
Connector
Pin
Digital 1
Normally
Open
Open / Closed
B
1
Function
None
Message
None
Check
Off
Off / Always / Run
Digital 2
Normally
Open
Open/Close
B
5
Function
None
Check
Off
Digital Outputs
1) Alarm –Engine shutdown when active with display message as assigned. A red lamp will also
be illuminated.
2) Pre Alarm –Warning message will be displayed along with a yellow lamp when active.
3) Pre Alarm & Alarm - Energizes an external audible alarm when a pre alarm or alarm condition
is present. Pressing the ENTER button will silence.
4) Alarm Horn - Energizes an external audible alarm when an alarm condition is present.
Pressing the ENTER button will silence.
5) Engine Run - Relay will be active when engine RPM is greater than 600. Typically used to
drive an auxiliary circuit such as louvers or send a signal to a monitoring station.
6) Low Oil Press Alarm - Relay closes if a low oil pressure shutdown is detected.
7) High Coolant Temp Alarm - Relay closes if a high engine temperature shutdown is detected.
8) Over Speed Alarm - Relay closes if an over speed shutdown is detected.
9) Over Crank Alarm - Relay closes if an over crank alarm is detected.
10) Low Fuel Level Alarm - Relay closes if a low fuel level shutdown is detected.
11) Fuel / Run - Relay will be active during an engine start request and while the engine is
running.
12) Custom 1 - Reserved for OEM applications.

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13) Preheat - Relay will be active during programmed preheat period. Used to drive a preheat
relay.
Digital Function Activation
1) Off / Always / Run –Describes when the parameter will be monitored for alarm conditions.
Run refers to when theengineis running. Offdisables the alarmconditions. Always enables
the alarm constantly regardless of engine state.
2) Alarm Delay –The time period, after Sender Check Bypass, that the parameter must be on
the alarmcondition before the alarmbecomes latched.
CONTROL PANEL RELAY OUTPUTS
The panel has threerelay outputs available to signal other devices based on predefined events.
These Outputs can be used for a number of purposes including engine operation or driving an
audible alarm.
Input
Heading
Default
Connector
Pin
Relay 1
B
1
Function
Pre & Alarm
Polarity
Positive
Initial State
Off
Input
Heading
Default
Connector
Pin
Relay 3
B
6
Function
None
Polarity
Positive
Initial State
Off

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MENU SYSTEM
To Enter Menu System
Hold MENU button and press ENTER button.
Menu Navigation
Press MENU button to scroll menu options.
Press UP arrow button to enter menu.
Press DOWN arrow button to reverse.
Exit Menu System
Hold MENU button and press ENTER button.
To Change a Setting
Press ENTER button to bring up brackets [ ].
Press UP arrow button and DOWN arrowbuttonto change setting.
Press ENTER button to make selection, brackets disappear.
Recycle key to the OFF position after changing a setting.

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Main Menus
Main Menus
Sub Menus
Active Engine Fault Codes
View/Scroll Active Fault Codes
Stored Engine Fault Codes
View/Scroll Stored Fault Codes
Engine Parameters
View ECU Engine Information
(% Load, Torque, Oil Temp, etc.)
Generator Parameters
View Generator Information
Operation Event Log
View/Scroll Stored Operation Events
Alarm Event Log
View/Scroll Stored Alarm Events
Engine Identification
Engine Model # View
Engine Serial # View
Module Information
Control Unit Part# View
Control Unit Software Version View
Controller Setup
Quick Setup
(1)
(PASSWORD PROTECTED)
Engine Parameter Configuration
(2)
Generator Configuration
(3)
Input Configuration
(4)
Output Configuration
(5)
Throttle Configuration
(6)
Module Configuration
(7)
Display Configuration
(8)
CAN Configuration
(9)
Maintenance Configuration
(10)
XCAN-AC Calibration
(11)
Clutch Configuration
(12)
To access the controller setup menus, a password is required. The password is 4345.
Configuration
Menus
Viewing Menus

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Configuration Menus
(1)
Quick Setup
Engine Type –Default = Electronic T3
Engine Mfg.
TSC Minimum Speed
TSC Maximum Speed
Performance Display
(2)
Eng. Parameter Configuration
Engine Type
Parameter Selection (Speed, Coolant Temp., Oil Pressure, Fuel
Level, Voltage, Hour Meter)
Parameter Setup (Varies based on parameter)
(3)
Generator Configuration
Phase Type
Voltage Type
Generator Pole Pairs
Generator Run Detect
Activation Frequency
Activation Delay
Deactivation Frequency
KWH Reset
(4)
Input Configuration
Configure Selection (Channels/Message)
Digital 1, 2, 3 Setup
(5)
Output Configuration
Configure Selection (Channels/Message)
Relay 1 Function (Default to Fuel/Run)
Relay 2 Function (Default to Preheat)
Relay 3 Function
(6)
Throttle Configuration
Throttle Type
Cooperative TSC Mode
TSC Minimum Speed
TSC Maximum Speed
TSC Bump Speed
TSC Ramp Rate
Throttle Curve
Multi State Speeds 1-4

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(7)
Module Configuration
Low Power Mode
Power Save Delay
Pre-Alarms Displayed (Default = 4)
Primary Run Source
Secondary Run Source
Check Run Criteria
Clear Operation Log (Default = No)
Clear Alarm Log (Default = No)
Clear # of Starts
Engine Run Criteria
Engine Stop Criteria
(8)
Display Configuration
Display Mode
Voltage Display
English/Metric Selection
Performance Display Off/On
Fuel Display
(9)
CAN Configuration
Engine Manufacturer
TSC1 Address (Default = 3) Others available
Source Address (Default = 44) Others available
Engine Address (Default = 0) Others available
Speed Transmit On/Off
Temperature Transmit On/Off
Oil Pressure Transmit On/Off
Fuel Level Transmit On/Off
Voltage Transmit On/Off
Hours Transmit On/Off
Faults Transmit
JDLINK Auto Accept
(10)
Maintenance Configuration
Service Messages
Schedule Selection
Schedule Reset
Schedule Interval
Schedule Warning
Schedule Trip
Schedule Message

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(12)
Clutch Configuration
Clutch #1 Engage Trip (Default = None)
Clutch #1 Engage Speed (Default = 800 rpm)
Clutch #1 Engage Load (Default = 0%)
Clutch #1 Engage Coolant Temperature (Default = 150°F)
Clutch #1 Engage Delay (Default = 0:00)
Clutch #1 Engage Interval (Default = 0:00)
Clutch #1 Release Trip (Default = None)
Clutch #1 Release Speed (Default = 800 rpm)
Clutch #1 Release Load (Default = 0%)
Clutch #1 Release Coolant Temperature (Default = 150°F)
Clutch #1 Release Delay (Default = 0:00)
Clutch #1 Release Interval (Default = 0:00)