Controls MVP-L3100 User manual

.
Copyright @ Controls, Inc
P.O. Box 368 • Sharon Center, OH 44274
Phone [phone] • Fax [phone] • www.controlsinc.com
Product Manual
Pump Display & Control Panel
Mechanical Engines
Part Number: MVP-L3100
Revision: 1.1

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TABLE OF CONTENTS
INSTALLATION INFORMATION……...........………………………………...……………………………………………………………....2
MODULE CONNECTOR ……..........................………………………………...………………………………………………………………….4
PANEL CONNECTOR…………………………………………………………………..……………………………………………………………5
ENGINE ALARMS, CODES AND MESSAGES………………………………………………………………………….…...……..6
ALARM ANNUNCIATION AND CODE READER
PANEL INDICATION LAMPS
CONTROL PANEL ANALOG AND DIGITAL INPUTS……………………………………………………………………..…8
MENU SYSTEM……………………………………………………………………………………………..…………………………………….……10
MENU ACCESS, EXIT AND NAVIGATION
MENUS TO VIEW INFORMATION
MENUS TO CONFIGURE MODULE SETTINGS

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INSTALLATION INFORMATION

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MODULE CONNECTOR INFORMATION
BATTERY +
CAN HIGH
CAN LOW
SPEED INPUT
FUEL LEVEL INPUT
BATTERY -
BATTERY -
DIGITAL INPUT #1
FUEL HOLD
TEMP INPUT
OIL PRESS INPUT
OUTPUT #2
OUTPUT #3
1
2
3
4
5
6
1
2
3
4
5
6

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ENGINE HARNESS CONNECTOR INFORMATION
Engine Harness Connector –Deutsch 16 pin (HDP24-24-16PE)
16 Pin Engine Harness Connector
Pin
Function
S
Battery Positive
F
Battery Negative
R
Fuel Hold
J
Pre Heat
D
Crank Signal
C
Oil Pressure Sender Input
H
Engine Temperature Sender Input
A
MPU-
P
MPU+ or Tach Input
G
Alternator Excite
E
Fuel Level or Aux Switch Input
B
Digital Input #1
L
Output #3
M
CANbus High
N
CANbus Low
16 Pin Engine Connector

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CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS
The panel has its own engine safety alarms and shut downs that can be enabled. These alarms and
shut downs are managed by the control panel. The available options are listed below and can be
accessed via the Engine Safety Configuration menu.
Each alarm must be enabled in the Engine Safety Configuration menu to activate.
Heading
Default
Range
Units
Sender Check Bypass
0:10
0:05 –1:00
Min:Sec
Fuel Level Check
Off
Off / Always / Run
Low Fuel Pre Alarm
20
0 - 100
%
Low Fuel Alarm
1
0 - 100
%
Fuel Alarm Delay
0:05
0:01 –1:40
Sec
Oil Pressure Check
Run
Off / Always / Run
Low Oil Press Pre Alarm
6
0 - 100
PSI
Low Oil Press Alarm
5
0 - 100
PSI
Oil Press Alarm Delay
0:10
0:01 –1:40
Sec
Temperature Check
Run
Off / Always / Run
Low Temp Pre Alarm
0
0 - 300
Deg F
Low Temp Alarm
0
0 - 300
Deg F
High Temp Pre Alarm
244
150 - 300
Deg F
High Temp Alarm
245
150 - 300
Deg F
Temp Alarm Delay
0:10
0:01 –1:40
Min:Sec
Battery Volts Check
Off
Off / Always / Run
Low Battery Pre Alarm
12.0
0.0 –40.0
Volts
Hi Battery Pre Alarm
15.0
0.0 –40.0
Volts
Over Speed Check
Off
Off / Always / Run
Over Speed Alarm
3000
650 - 5000
RPM
Over Speed Alarm Delay
0:05
0:01 –1:40
Min:Sec
1) Off / Always / Run –Describes when the parameter will be monitored for alarm conditions. Run
refers to when the engine is running. Off disables the alarm conditions. Always enables the alarm
constantly regardless of engine state.
2) Alarm Delay –The time period, after Sender Check Bypass, that the parameter must be on the
alarm condition before the alarm becomes latched.

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Indicator Lamps
.
Engine
Fault
Lamp
Engine
Alarm
Lamp

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CONTROL PANEL ANALOG AND DIGITAL INPUTS
The panel has one analog input and up to onedigital input available to monitor other components,
senders or signals. These inputs can be used for a number of purposes including alarms and shut
downs.
Input
Heading
Default
Options
Connector
Pin
Digital 1
Normally
Open
Open / Closed
A
4
Function
None
Message
None
Check
Off
Off / Always / Run
Digital 1
Normally
Open
Open / Closed
A
4
Function
None
Message
None
Check
Off
Off / Always / Run
Digital 1
Normally
Open
Open / Closed
A
4
Function
None
Message
None
Check
Off
Off / Always / Run
Digital Outputs
1) Alarm –Engine shutdown when active with display message as assigned. A red lamp will also
be illuminated.
2) Pre Alarm –Warning message will be displayed along with a yellow lamp when active.
3) Pre Alarm & Alarm - Energizes an external audible alarm when a pre alarm or alarm condition
is present. Pressing the ENTER button will silence.
4) Alarm Horn - Energizes an external audible alarm when an alarm condition is present.
Pressing the ENTER button will silence.
5) Engine Run - Relay will be active when engine RPM is greater than 600. Typically used to
drive an auxiliary circuit such as louvers or send a signal to a monitoring station.
6) Low Oil Press Alarm - Relay closes if a low oil pressure shutdown is detected.
7) High Coolant Temp Alarm - Relay closes if a high engine temperature shutdown is detected.
8) Over Speed Alarm - Relay closes if an over speed shutdown is detected.
9) Over Crank Alarm - Relay closes if an over crank alarm is detected.
10) Low Fuel Level Alarm - Relay closes if a low fuel level shutdown is detected.

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11) Fuel / Run - Relay will be active during an engine start request and while the engine is
running.
12) Custom 1 - Reserved for OEM applications.
13) Preheat - Relay will be active during programmed preheat period. Used to drive a preheat
relay.
Digital Function Activation
1) Off / Always / Run –Describes when the parameter will be monitored for alarm conditions.
Run refers to when the engine is running. Off disablesthe alarm conditions. Always enables
the alarm constantly regardless of engine state.
2) Alarm Delay –The time period, after Sender Check Bypass, that the parameter must be on
the alarm condition before the alarm becomes latched.

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MENU SYSTEM
To Enter Menu System
Hold MENU button and press ENTER button.
Menu Navigation
Press MENU button to scroll menu options.
Press UP arrow button to entermenu.
Press DOWN arrow button to reverse.
Exit Menu System
Hold MENU button and press ENTER button.
To Change a Setting
Press ENTER button tobring up brackets [ ].
Press UP arrow button and DOWN arrow button to change setting.
Press ENTER button to make selection, brackets disappear.
Recycle key to the OFF position after changing a setting.

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Main Menus
Main Menus
Sub Menus
Operations Log
View Last 32 Events (Start, Stop, Alarms)
Module Information
Control Unit Part# View
Control Unit Software Version View
Controller Setup
Parameter Configuration
(1)
(PASSWORD PROTECTED)
Input Configuration
(2)
Output Configuration
(3)
Engine Safety Configuration
(4)
Module Configuration
(5)
CAN Configuration
(6)
To access the controller setup menus, a password is required. The password
is 4345.
Configuration
Menus
Viewing Menus

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Configuration Menus
(2)
Input Configuration
Analog 1 Function
Digital Input Function
Digital B1 Function
Digital B2 Function
(3)
Output Configuration
Digital B2 Function (Default = Fuel/Run)
Digital B2 Polarity (Default = Positive)
Digital B2 Initial State (Default = On)
Digital B5 Function (Default = Preheat)
Digital B5 Polarity (Default = Positive)
Digital B5 Initial State (Default = Off)
Digital B6 Function (Default = None)
Digital B6 Polarity (Default = Positive)
Digital B6 Initial State (Default = Off)
(1)
Parameter Configuration
Parameter
Selection
Default Settings
Speed
Flywheel Teeth
30
Auto Set Teeth
No
Coolant Temp
Sender Type
S-W
Channel
Secondary Connector Pin 10
Oil Pressure
Sender Type
S-W
Channel
Secondary Connector Pin 2
Minimum Setting
0 PSI
Maximum Setting
100 PSI
Fuel Level
Fuel level Source
0-90 Ohm
Fuel Sender
S-W,
Fuel Channel
Primary Connector Pin 13
Voltage
Voltage Source
Battery –J1939
Battery Trim (Internal
Only)
Hour Meter
Hour Meter Source
Engine ECU
Set Hours (Internal
Only)

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(4)
Engine Safety Configuration
Sender Check Bypass
Fuel Level Check
Low Fuel Pre Alarm
Low Fuel Alarm
Fuel Alarm Delay
Oil Pressure Check
Low Oil Pressure Pre Alarm
Low Oil Pressure Alarm
Oil Pressure Alarm Delay
Temperature Check
Low Temperature Pre Alarm
Low Temperature Alarm
High Temperature Pre Alarm
High Temperature Alarm
Temperature Alarm Delay
Battery Voltage Check
Low Battery Pre Alarm
High Battery Pre Alarm
Over Speed Alarm
Over Speed Set Selection
Over Speed Alarm Delay
(5)
Module Configuration
Display Units (English, Metric)
Hour meter Source (Engine ECU, Internal)
Battery Source (J1939, Internal)
Battery Volt Trim
(6)
CAN Configuration
Source Address (Default = 0) Others available
Speed Transmit (Default = On)
Temperature Transmit (Default = On)
Oil Pressure Transmit (Default = On)
Fuel Level Transmit (Default = On)
Voltage Transmit (Default = On)
Hours Transmit (Default = On)
Fault Transmit (Default = All)