Copernicus King Royal RC146 User manual

Chart Loop Hook (2)
This assembly guide provides instructions to build the King Royal Reading Writing Center.
Check out our full line of products at www.copernicused.com
King Royal Reading Writing Center - Assembly Guide
RC146
1-800-267-8494 or email [email protected]
Have your packing slip ready for reference
If parts are missing or you require assistance,
please call:
RC146_2009_D
Please Recycle
This product is meant to be assembled by an Adult.
In its unassembled state, small parts present a hazard.
This product to be used under the direct supervision of an adult.
WARNING
c
Front Frame (1)
Safety Cap
Bookledge (1)
Base (2)
Caster (4)
Upper Frame (2)
Lower Frame (2)
Open Tub (5)
Back Tub Bar (1)
Center Frame (1)
Stretcher (2)
Front Frame Support (2)
Shelf (1)
Life
Warranty
Time
Tub
Life
Warranty
Time
Frame
Front Tub Bar (1) Tub Channel (2)
Small Tub (1)
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

B M6 15mm bolt
6x
Before beginning, you should have:
A M6 30mm bolt
22x
E lock washer
32x
Additional tools required: Adjustable wrench
Base
2x
2x
(Not to Scale)
Royal Reading Writing Center - Parts
1x
(Not to Scale)
3” Caster
4x
Center Frame
1x
Lower Frame
2x
Upper Frame
2x
Stretcher
2x
Rear Whiteboard
Hooks
2x
Front Frame Support
2x
Front Frame
1x
Shelf
1x
M-Rack
3x
Tub Channel
2x
Chart Loop Hook
2x
Safety Cap
Book Ledge
1x
Open Tub
5x
Hardware
Actual Size
Contents - Box 1
In Box 1In Box 1
c
Whiteboard Channel
1x
Contents - Box 2
F M6 nut
6x
Small Tub
1x
Front Tub Bar
1x
Back Tub Bar
1x
Page Paw
2x
Rear Whiteboard
1x
G M6 barrel nut
2x
H M8 lock
washer
2x
Tiny Tub
2x
C M6 25mm bolt
4x
D M6
Acorn Nut
4x
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

This symbol denotes a 2 Person Task. For safety, please ensure that there are two
people working on steps displaying this symbol
Watch for this symbol throughout the Assembly Instructions. Wherever you see it, pay
close attention. The symbol denotes a step needing extra attention to ensure it is done
correctly
The Star symbol highlights an advisory note
Tips for Assembly - Using this Manual
2 Person Task
!
Watch for These Helpful Symbols
Before You Begin
As You Assemble the Unit
Layout and identify all of the included parts
The hardware has been packed according to size, separate them based on those sizes
Read the assembly instructions over once to familiarize yourself with them
Please note that in its unassembled state, this product contains parts that can be a
hazard to small children; it should be assembled by an adult
If you have a cordless drill, a hex head driver bit has been included for use. This will
help to speed up assembly. Make sure that the torque is on a low setting, to ensure the
bolt head does not get stripped
Follow the steps in sequence
Before beginning each step, find the part(s) that you need for that step
Pay attention to the labeling on the parts, they are there to help direct you at certain stages
The title of each step states what you will be doing. Review the text and the pictures as you
build the unit
After Assembly; Before Use
Remove the plastic film from the Whiteboard before writing on it
Clean the Whiteboard surface well with soapy water and then rinse clean
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

1
Install Casters
You should begin the installation with the brakes in the UP position
Note: The front of the Base is the end with the brake mechanism
Press Casters firmly into the base
- Caster will click into place
- If necessary, place a wrench between the wheels & tap in with a rubber mallet.
Repeat for remaining Base
!
Base x 2 Caster x 4
You will need: (Not to Scale)
Actual Size:
Do not tighten any fasteners, unless instructed
Front
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

2
Install Center Frame & Rear Frame Lower
Center Frame x 1 Rear Frame Lower x 2
You will need: (Not to Scale)
x 4 x 4
Actual Size: AE
Slide Center Frame into the front holes of the Base &
of the Base
- Fasten with four Bolt A’s & Washer E’s
- Tighten bolts
Front of the Base is the end with the Brake
Note the orientation of the Rear Frame Lower’s - They
bend back towards the Back of the Unit
Lower Frames into the rear holes
!
!Note - Front of base is the
end with the brake
!Front
Note
Orientation
Back
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

3
Install Tub Channels
Identify Top & Bottom of Tub Channels
Align a Tub Channel with the top holes in the Rear Lower and/or Center Frame
- Fasten with two Bolt A’s & Washer C’s
- Tighten bolts
Repeat for remaining Tub Channel
Tub Channel x 2
You will need: (Not to Scale)
Actual Size:
x 4 x 4
AE
Use top holes
Top
Bottom
!
!
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

Slide Rear Frame Upper Assembly onto Rear Frame Lower Assembly
Align one of the Stretchers with the holes that will connect the Lower Frame to the
Upper Frame
- Fasten with two Bolt A’s & Washer E’s
- Tighten bolts
Align the remaining Stretcher with the holes in the Upper Frame
- Slide Rear Whiteboard Hooks on before fastening
- Fasten with two Bolt A’s & Washer E’s
- Tighten bolts
4
Build Rear Frame
Rear Frame Upper x 2
Stretcher x 2
You will need: (Not to Scale)
x 4 x 4
Actual Size: AE
1
2
3
Rear Whiteboard Hook x 2
1
2
3
Hooks slide on
prior to assembly
!
Washer E
Bolt A
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

5
Install Front Frame Supports
Align the end of the Left Front Frame Support marked with a dot with the hole marked
with a dot sticker in the Center Frame.
- Fasten with one Bolt A & Washer E
- Tighten bolt
Repeat for other side with remaining Front Frame Support
Front Frame Support x 2
You will need: (Not to Scale)
x 2 x 2
Actual Size: AE
Use labels to help you
assemble correctly
UP
Washer E
Bolt A
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

6
Install Shelf
Align the holes in the Shelf with the holes in the Assembled Frame
- Fasten with four Bolt C’s, Washer E’s & Nut D’s
- Tighten bolts
Note the orientation of the Shelf when you assemble it
Shelf x 1
You will need: (Not to Scale)
Actual Size:
x 4 x 4
CE
!
!Note
orientation
x 4
D
Washer E
Nut D
Bolt C
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

7
Install Lower Tub Supports
Align the Back Tub Bar (Marked with a B) with the lowest holes in the Rear Lower Frames
- The Back Tub Bar is the one marked with a B sticker
- Fasten with two Bolt A’s & Washer E’s
- Tighten bolts
Align the Front Tub Bar (Marked with an A) with the lowest holes in the Center Frame
- The Front Tub Bar is the one marked with an A Sticker
- Fasten with two Bolt A’s & Washer E’s
- Tighten bolts
Front Tub Bar x 1
(Marked with an A)
You will need: (Not to Scale)
Actual Size:
x 4 x 4
AE
Back Tub Bar x 1
(Marked with a B)
A
B
Bolt A
Washer E
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

8
Build Front Frame Assembly
Slide Whiteboard as far upwards as it will go
Slide Whiteboard Channel up to the Whiteboard surface
Fasten the Whiteboard Channel in place
- Use two Bolt B’s, Washer H’s & Nut G’s
- Tighten fasteners
Front Frame Assembly x 1
You will need: (Not to Scale)
Actual Size:
Whiteboard Channel x 1
1
2
3
x 2 x 2
BH
x 2
G
Washer H
Nut G
Bolt B
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

9
Attach Whiteboard
Put Brakes in the locked/down position to hold the unit steady
Align the holes in the Front Frame Assembly with the Rear Frame and the Front Frame
Supports
- Fasten with four Bolt A’s & Washer E’s
- Tighten Bolts
- It is easiest to fasten the top first, then the bottom bolts
Peel off the plastic film on the Whiteboard before use
Front Frame Assembly x 1
You will need: (Not to Scale)
x 4 x 4
Actual Size: AE
!
Peel plastic film
before use
!
Bolt A
Washer E
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

10
Install Book Ledge
Note: There are multiple locations on the side of the Whiteboard to install the Book
Ledge. Choose the location that works the best for your classroom.
Insert one hook into the appropriate hole on one side of the Whiteboard Frame
Pull out opposite hook & snap into place
Note: The spring tension is designed to discourage children from unhooking the Book
Ledge
Safety Cap Bookledge x 1
You will need: (Not to Scale)
1
2
3
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

11
Install Big Book Rack Divider M-Racks
Align the M Racks with the holes in the Shelf
- Fasten with two Bolt B’s, Washer E’s, and Nut F’s
- Tighten Bolts
Repeat for remaining two M-Racks
Note orientation of the M-Racks. The two outside M-Racks are to
be installed so that the bend faces inward
You will need: (Not to Scale)
M-Rack (inner) x 1
x 6 x 6
BE
x 6
F
Bolt B
Washer E
Nut F
M-Rack (outer) x 2
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

12
Place Tubs into Unit
Angle the Tubs slightly when inserting into the Channel; tilt to fit over stop rib, and
then slide into place
In position, tubs will slide smoothly in the Channels & be stopped from sliding out
unintentionally
Two Open Tubs slide in Channels, the remaining three Open & one Small Tub
rest on the Tub Bars
Open Tub x 5
You will need: (Not to Scale)
1
2
3
Small Tub x 1
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

13
Attach Chart Paper Hooks
Place an empty hardware bag over the frame to prevent the unit from being scratched
- Hooks snap onto the frame easily
Slide bag free once the Hook has been snapped onto the Frame
Chart Paper Hooks x 2
You will need: (Not to Scale)
Plastic Bag
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.

To validate your lifetime frame & lifetime tub warranty, submit the ON-LINE form at
www.copernicused.com
User Name: quality
Password: safety#1
Enter a draw to win a Copernicus product for your classroom at the same time
“The beautiful thing about learning is that no one can take it away from you.” - B. B. King
Life
Warranty
Time
Tub
Life
Warranty
Time
Frame
14
Validate Your Warranty & Enter to Win!
I hope that the assembly of your NEW King Royal Reading Writing Center went well.
If you have any questions, or concerns, please call us at 1-800-267-8494, where someone will be happy to help.
Enjoy using your new product, and happy teaching,
Jim Phillips
President
RC146 - Version D - 13 November 2009 - Copernicus Educational Products Inc.