Copernicus Royal Inspiration Station User manual

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
Accessory Rods (2)
Tub Channel (4)
Tub (4)
Really Big Tub (1)
Page Paw (2)
Front Channel (2)
Big Book Rack (1)
Accessory Rod
Brackets (2)
Royal Inspiration Station
STANDARD
Please Recycle
R
Ultra Safe
Premium Bookledge
(1)
Big Book Rack (4)
Front Frame (2)
Tub Rack (1)
Rear Frame Upper (2)
Rear Frame Lower (2)
Tiny Tub (2)
Frame Upright (1)
Middle Frame (1)
Telescopic Extension (2)
Chart Paper Guides (3)
Whiteboard (1)
Assembly Guide
IS2_2010_E
Check out our other products online at
www.copernicused.com
?
?
?
This product is meant to be assembled by an adult.
In its unassembled state, small parts present a hazard.
To be used under direct supervision of an adult.
WARNING
For assistance, please contact us:
1-800-267-8494
Email [email protected]
Have your packing slip ready for reference
Whiteboard Supports (2)
Chart Paper Support (1)

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
Before beginning, you should have:
Big Book
Rack
1x
(23205)
Chart Paper
Guide
3x
(31059)
Big Book
Divider
4x
(31060)
S-Hook
2x
(31018)
Individual
Telescoping
Extension
1Left, 1 Right
2x
(330141 - Set)
Accessory Rod
Brackets & Knob
1 Left, 1 Right
2x
(23207 - Set)
(23207L)
(23207R)
Square
Accessory
Rod
1x
(33027)
Round
Accessory
Rod
1x
(33028)
Page Paw
2x
(AC450-0)
Individual
Tub Rack
1x
(31058)
Front
Channel
1 Left, 1
Right
2x
(23209 - Set)
(23209R)
(23209L)
Tub Channel
4x
(23208)
Rear Hanging
Hook
2x
(31061)
Royal Inspiration Station - Parts
R
Whiteboard
1x
(32104)
Front
Frame
2x
(33029)
Rear Frame
Lower
2x
(33030)
Base
2x
(23210)
Frame Upright - 32”
1x
(33033)
Stretcher - 27.5”
1 Bottom, 1 Top
2x
(33035)
Middle Frame
1x
(33032)
Rear Frame
Upper
2x
(33031)
Book Ledge
1x
(PABL30)
Chart Paper
Hooks
2x
(310171)
Individual
Top Shelf
1x
(23206)
Chart Paper
Support
1x
(33034)
Rubber mallet
Adjustable wrench
Additional tools required :(Not to Scale)
Contents - Box 1
(numbers in brackets are individual part numbers)
Whiteboard
Supports
2x
(23211)

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
Continued:
Allen Key
2x
(43281)
Royal Inspiration Station - Parts
B
M6 x 40mm Bolt
Bag of 20
(43240)
D
M6 x 20mm Bolt
20Bag of
(43220)
F
6mm Lock Washer
Bag of 26
(43273)
G
8mm Lock Washer
28Bag of
(43274)
E
M6 Barrel Nut
28Bag of
(43272)
H
Square Nut
4Bag of
(43270)
C
M6 x 25mm Bolt
6Bag of
(43225)
A
M6 x 65mm Bolt
Bag of 4
(43265)
J
Caster
Bag of 4
(41003C)
Individual
Bag of extra
hardware
1x
Driver for Cordless Drill
(Not to Scale)
1x
(43280)
Optional use for faster assembly
Hardware Actual Size -Box1
Bag = (43201)
(numbers in brackets are individual part numbers)
Open Tub
3x
(CC4068)
Really Big Tub
1x
(CC4073)
Divided Tub
1x
(CC4069)
Tiny Tub
2x
(CC4072)
Contents - Box 2
I
M6 Nut
4Bag of
(430110)
K
M6 x 30mm Bolt
Bag of 4

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
Life
Time
Frame
Warranty
Life
Time
Tub
Warranty
l
l
l
This symbol denotes a 2 Person Task. For safety, please ensure that there are two people
working on steps displaying this symbol
Watch for this symbol throughout the Assembly Instructions. Wherever you see it, pay close
attention. The symbol denotes a step needing extra attention to ensure it is done correctly.
The Star symbol highlights an advisory note
Tips for Assembly - Using this Manual
2 Person
Watch for These Helpful Symbols
Before You Begin
As You Assemble the Unit
l
l
l
l
Layout and identify all of the included parts
The hardware has been packed according to size, separate them based on those sizes
Read the assembly instructions over once to familiarize yourself with them
Please note that in its unassembled state, this product contains parts that can be a hazard
to small children; it should be assembled by an adult.
l
l
l
l
Follow the steps in sequence
Before beginning each step, find the part(s) that you need for that step
Pay attention to the labeling on the parts, they are there to help direct you at certain stages
The title of each step states what you will be doing. Review the text and the pictures as you
build the unit.
After Assembly; Before Use
l
l
Remove the plastic film from the Whiteboard before writing on it
Clean the Whiteboard surface well with soapy water and then rinse clean
To validate your five year frame warranty & lifetime tub warranty, submit the ON-LINE form at
www.copernicused.com
Validate Your Warranty On-Line
“ y idea of education is to unsettle the minds of the young and inflame their intellects.” - Robert Maynard HutchinsM

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
Note: Do not tighten any fasteners unless prompted
1
Install Front Frame, Rear Frame Lower & Casters
Brake
Note orientation
!
Base x 2 Front Frame x 2 Rear Frame Lower x 2 Caster x 4
You will need: (Not to Scale)
x4 x4
Actual Size: BF
Ensure Frame
pieces are square
with the Base
Top View - Looking Down on Unit
Front
of unit
F
F
B
B
!
You should begin the installation
with the brakes in the up position
Press Casters firmly into the Base:
Casters will click into place
If necessary, place a wrench between
the wheels & tap in with a rubber mallet
?
?
1
2
Install Casters first

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
Build Rear Frame
Rear Frame Upper
x2
You will need: (Not to Scale)
x6 x6
Frame Upright - 32”
x1
Stretcher - 27.5”
x2
Actual Size: BF
3
!Note the label
on the Frame
Upright, and
ensure the part is
installed correctly
2
Install Middle Frame
2 Person Task
Stand unit right side up
Middle Frame x 1
You will need: (Not to Scale)
x2 x2
Actual Size: BF
!
F
F
F
F
F
B
B
B
B
B

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
Identify the Right and Left Whiteboard
Support.
Fasten bottom bolts first
DO NOT OVER TIGHTEN!
Left
Whiteboard
Support Right
Whiteboard Support
4
Install Whiteboard Supports
Whiteboard Support x 2
You will need: (Not to Scale)
x4 x4
Actual Size:
Left Side
Left Side
Right Side
Top Mounting hole Top Mounting hole
!
!Fasten bottom
bolts first
4
You will need: (Not to Scale)
x4 x4
Actual Size: BF
!
F
B
Right Side
Bottom
mounting hole
!

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
5
Install Top Shelf
Top Shelf x 1
You will need: (Not to Scale)
x4 x4 x4
Actual Size: DG E
6
G
E
D
!Once all fasteners are tightened,
unit should look like this.
Check Your Progress
Ensure that all bolts are securely tightened
Ensure that the unit is stable and that each component
fits tight to one another. If not, retrace your steps to
ensure that everything is correct and make sure that all
fasteners are tight.

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
Select Your Whiteboard Height
& Orientation
Select a Whiteboard position to suit the height that works best for your
classroom:
- Early childhood and primary teachers may prefer a lower position
- Junior & intermediate teachers may prefer a higher position
Note the holes that work best for you; there are three options on the
Inspiration Station
!
!
7
2 Person Task Whiteboard x 1
You will need: (Not to Scale)
x4 x4 x4
Actual Size: KFI
You may attach the Whiteboard so that the Sliding Whiteboard slides out to the left or to the right. Note
the label on the Whiteboard that will help to determine how to attach the whiteboard so that the board
slides out to the preferred side. Make sure the Sliding Board is oriented to the desired side when you
attach it.
High position
Middle position
Low position
Attach Whiteboard
Put brakes in the locked/down position to hold the unit steady
Using the holes that you selected as the correct height for your classroom
(Step 1), secure the Whiteboard to the Whiteboard Supports
- Fasten using M6 30mm bolts, 6mm lock washers & acorn nuts
- Tighten bolts
Peel off plastic film on the Whiteboard before use
!
!
Lock Brakes
1
2
3
4
K
FI
Right Side

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
8
Install Chart Paper Support
Note: You should align your Chart Paper
Support so that it corresponds with the
Whiteboard height.
?
?
?
Bottom two holes for Lowest Board Height
Middle two holes for Middle Board Height
Top two holes for Highest Board Height
Chart Paper Support
x1
You will need: (Not to Scale)
x4 x4x4
Actual Size: AGE
!
Top 2 - High
Middle 2 - Medium
Bottom2-Low
GE
A
?
?
?
Place an empty hardware bag over the
frame to prevent the unit from being
scratched
Hooks snap onto the frame easily
Slide bag free once the hook has been
snapped onto the frame.
Snap
Place bag
here for
protection
9
Attach Chart Paper Hooks
Chart Paper Hooks x 2
You will need: (Not to Scale)

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
10
Install Book Ledge
?
?
?
Note: There are multiple locations on the
side of the Whiteboard to install the Book
Ledge. Choose the location that works for
your classroom.
Insert one hook into the appropriate hole
on one side of the Whiteboard Frame.
Pull out the opposite hook & snap into
corresponding hole.
Book Ledge x 1
You will need: (Not to Scale)
Note: The spring tension
is designed to discourage
children from unhooking
the Book Ledge.
!
11
Install Big Book Rack & Dividers
Big Book Rack x 1 Big Book Rack Divider x 4
You will need: (Not to Scale)
x4 x4 x4
BFH
Actual Size:
F
B
H
H

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
12
Install Chart Paper Guides
?
?
Install the Chart Paper Guides into
the holes in the Top Shelf
Press Guides firmly into place
Chart Paper Guide x 3
You will need: (Not to Scale)
Ensure Guides
are secure
!

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
1.
2.
(Detail ‘A’)
3.
4.
Unfasten the Knob from the bracket and put aside. Align
Accessory Rod Bracket with the holes in the Upper
Rear Frame. Fasten.
Slide the Rear Whiteboard Hooks onto the Round
Accessory Rod
Slide the Square Accessory Rod and the Round
Accessory Rod into their locations, ensuring hole on
square rod is turned upwards and Rear Whiteboard
Hooks are facing away from the unit. Cap the other end
with the second Accessory Rod Bracket. Fasten.
Fasten the ends of the Round Accessory Rod to the
Accessory Brackets Fasten.
one
Detail ‘A’
!
13
Install Accessory Rods
2 Person Task Accessory
Rod Brackets & Knobs x 2 Round Accessory Rod
x1
Square Accessory Rod
x1
Rear Whiteboard Hook
x2
You will need: (Not to Scale)
x6 x4 x4
CGE
Actual Size:
!
!
Ensure hole is
turned upwards
Note Hook
orientation
!Remove
Knob first
G
G
E
E
C
C
CF
2
3 4
1
F
x2

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
14
Install Telescoping Rods
?
?
?
Slide Telescoping Rods into the left
and right side of the Square
Accessory Rod.
Insert Knobs into place on the
Accessory Rod. Loosening these will
allow for the rods to slide in or out,
while tightening them will hold the
rods at the desired location.
Ensure that the correct hook is on
the left and right side. Hooks should
face towards the back of the unit.
!
Telescoping Rod x 2 Knob x 2
You will need: (Not to Scale)
15
Install Front Channels
Front Channel x 2
1 Left, 1 Right
You will need: (Not to Scale)
x4 x4 x4
DE G
Actual Size:
?
?
?
?
Identify the right and left Front
Channels
Align the Front Channels with the
bottom holes on the Middle and
Front Frame
It may help to loosely install first,
and tighten once both bolts are
through the part.
!
!
Right Side
Top
Bottom
G
D
E

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
Angle the rack
into position
Snap
16
Install Front Tub Rack
?
?
?
?
Identify Tub Rack orientation
Angle the Front Tub Rack into the Front Channel.
Press down firmly to snap into place.
Once installed, rack should slide smoothly in
channel.
Front Tub Rack x 1
You will need: (Not to Scale)
Back bar rests on top
UP
!
17
Install Tub Channels
Tub Channel x 4
You will need: (Not to Scale)
x12 x12 x12
DE G
Actual Size:
There are 6 different channel
placement options. Choose
positions for the channels that
will organize the tubs best for
you.
You may always upgrade the
Standard Inspiration Station to
the Premium model if you
need more tubs. See our
website for more information.
Fasten middle bolt first,
this will make the other
two bolts easier to
!
Top
Bottom
!
G
D
E

IS2 - Version E - Released 22 June 2010 - Copernicus Educational Products Inc.
Snap
18
Install ‘S’ Hooks
?
?
Place an empty hardware bag over
the frame to prevent the unit from
being scratched
Pull bag free once the hook has
been snapped over the frame
‘S’ Hook x 2
You will need: (Not to Scale)
Place bag
here to prevent
scratching
!
19
Open Tub x 3 Divided Tub x 1 Tiny Tub x 2
You will need: (Not to Scale)
Insert Tubs
Angle tub into
the Channel
Slide