Cornelius Triton 200 HC Instruction Manual


Triton 200 HC

TRITON 200 HC
Manual operation undercounter cooler
Triton 200 HC
Page 2
Cornelius DeutschlandGmbH
Document no: TD1011602EN
Version A, 04.07.2019, Index 0
Manual Operation English
Legal notice
Manual operation (Original)
Document no.: TD1011602EN
Undercounter cooler
Model range
Triton 200 HC
Version A
Date of issue: 04.07.2019
Revision status: Index 0
Protection notices (in accordance with DIN ISO 16016:2002-5)
The reproduction, distribution and utilization of this document as well as the communication of its contents
are prohibited, unless expressly permitted. Violations shall result in an obligation to pay damages. All rights
reserved with regard to filing for/registering patents, utility models or design patents.
www.cornelius-emea.com
Phone: [phone] / 79 3 –0
Fax: [phone] / 77 4 –38
Email: [e-mail]
Cornelius Deutschland GmbH
Carl-Leverkus-Str. 15
40764 Langenfeld
Germany

TRITON 200 HC
Manual operation undercounter cooler
Triton 200 HC
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Document no: TD1011602EN
Version A, 04.07.2019, Index 0
SAFETY.................................................................................................................................................... 4
1.1 INTENDED USE ........................................................................................................................................ 4
1.2 IMPROPER USE........................................................................................................................................ 4
1.3 STAFF .................................................................................................................................................... 4
1.3.1 Operator....................................................................................................................................... 4
1.3.2 User.............................................................................................................................................. 5
1.3.3 Expert........................................................................................................................................... 5
1.4 PRESENTATION OF WARNING ................................................................................................................... 5
1.5 SAFETY INSTRUCTIONS............................................................................................................................ 5
1.5.1 General safety information........................................................................................................... 5
1.5.2 Disclaimer of liability and warranties............................................................................................ 5
1.5.3 Safety information to prevent personal injury and equipment damage........................................ 6
TRANSPORT AND PACKAGING............................................................................................................ 7
2.1 STORAGE ............................................................................................................................................... 8
TRANSPORT AND PACKAGING............................................................................................................ 9
3.1 STORAGE ............................................................................................................................................... 9
DISPOSAL.............................................................................................................................................. 10
INSTALLATION REQUIREMENTS........................................................................................................ 10
5.1 INSTALLATION SITES ............................................................................................................................. 10
5.2 ELECTRICAL CONNECTIONS................................................................................................................... 10
INSTALLATION...................................................................................................................................... 11
6.1 WATER CONNECTION............................................................................................................................ 11
6.2 CO2-CONNECTION................................................................................................................................ 11
6.3 CONNECTING PREMIX AND POSTMIX SYRUP........................................................................................... 11
6.4 CONNECTING SODA WATER .................................................................................................................. 11
PUTTING INTO AND OUT OF SERVICE .............................................................................................. 12
7.1 PUTTING INTO SERVICE......................................................................................................................... 12
7.2 TURNING ON THE UNIT (TO BE DONE BY EXPERT).................................................................................... 12
7.3 DAILY INSPECTION (TO BE DONE BY OPERATOR OR EXPERT).................................................................... 12
7.4 PUTTING OUT OF SERVICE (TO BE DONE BY EXPERT)............................................................................... 13
CLEANING AND DISINFECTION DIRECTIONS................................................................................... 14
8.1 CLEANING DIRECTIONS (TO BE DONE BY OPERATOR OR EXPERTS)........................................................... 14
8.2 CLEANING AND DISINFECTION PROCEDURE BEFORE USE (TO BE DONE BY EXPERTS)................................. 14
PROBLEMS AND TROUBLESHOOTING............................................................................................. 19
TECHNICAL DATA ................................................................................................................................ 20
ILLUSTRATION OF THE TRITON......................................................................................................... 21
11.1 CONNECTIONS AT THE UNIT .............................................................................................................. 21
11.2 FLOW CHART ................................................................................................................................... 21
11.3 CIRCUIT DIAGRAM ............................................................................................................................ 22
EXPLODED VIEW / SPARE PART LIST............................................................................................... 23
12.1 EXPLODED VIEW............................................................................................................................... 23
12.2 SPARE PART LIST............................................................................................................................. 24
DECLARATION OF CONFORMITY....................................................................................................... 25

TRITON 200 HC
Manual operation undercounter cooler
Triton 200 HC
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Document no: TD1011602EN
Version A, 04.07.2019, Index 0
Safety
1.1 Intended use
By using the unit as intended you will not only protect yourself, but also prevent damage occurring to
the unit and its components!
The intended use of under counter coolers from the Triton 200 HC (referred to as “unit” in the
following) is to refrigerate and convey non-alcoholic beverages and their basic ingredients. CO2 or
electric pumps are used as conveying equipment for the brands.
The unit is only suitable for stationary installation in a closed room. Stationary installation is to be
carried out by an expert in compliance with all of the specifications given this manual.
The inlet temperature of the liquid must not exceed 32°C otherwise the pressure in the refrigeration
cycle will rise above specification.
Minimum ambient temperature 10°C, maximum ambient temperature 32°C
The intended use means that you will carry out all activities with and on the unit to the specifications
provided in this document.
This unit is only to be operated by those who meet the requirements set out in this document.
Work on the unit and its components not included in the activities described in this document may only
be performed by experts, means authorized and skilled people.
1.2 Improper use
Improper use of the unit and unauthorized modifications to the unit and its components may cause
personal injury and equipment damage for which Cornelius Deutschland GmbH shall assume no
liability. Improper use of the unit is prohibited.
The following in particular is regarded as improper use:
-Mobile operation of unit
-Operation of unit in areas without supervision by skilled personel
-Operation of the unit in an area, where water jet is possible.
-Cleaning with a water jet
-Any handling as e.g. use or service by children under the age of 8 years
-Any cleaning or service by children without supervision by a skilled, authorized adult.
-Use by persons (including children) with physical, sensory or mental disabilities or those with
insufficient experience and knowledge, unless they are supervised by a person responsible for their
safety, or this person has instructed them in the use of the unit.
-Use by those under the influence of medication, alcohol, drugs or other substances which impair
their physical, sensory or mental abilities.
-The refrigeration of non-specified liquids and those above the maximum supply temperatures as this
may cause unacceptably high pressures to build up in the refrigeration circuit.
-Operating the unit below the minimum and above the maximum ambient temperatures (minimum
and maximum temperatures see chapter 3.3, page 15).
-Operating the unit with conveying media other than those defined in this document.
-Operating the unit in locations and ambient conditions which do not fully meet the requirements of
this manual
-Operation of the unit by untrained staff
1.3 Staff
1.3.1 Operator

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Manual operation undercounter cooler
Triton 200 HC
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Document no: TD1011602EN
Version A, 04.07.2019, Index 0
The operator is the natural or legal person who uses the unit or on whose behalf the unit is used. The
operator must ensure that the unit is only used as intended, in observance of the safety instructions
set out in this document.
The operator must ensure that all users read and understand the safety information. The operator is
responsible for the planning and proper implementation of regular safety inspections and maintenance
work.
With regard to operating the unit, Cornelius Deutschland GmbH recommends observing the national
regulations of the country of use which govern the operation of drink-dispensing systems.
1.3.2 User
The operator specifies who will operate this unit. Cornelius recommends the following:
If this unit is only to be operated by employees, they are to be instructed in its use, demonstrate their
abilities to use it to the operator or their authorized representative, and be expressly charged with its
use. This document is to be available to staff at all times.
If this unit is openly accessible and set up so that untrained staff can use it, the operator is to provide
instructions for use directly at the unit; these must be clearly understood by this group of people,
therefore ensuring that the unit will be handled safely.
1.3.3 Expert
An expert in terms of this document refers to someone who has the relevant training, experience and
information and knowledge of relevant standards, laws, regulations, accident prevention regulations,
generally accepted safety-related regulations and operating conditions to be able to perform the
required activities as well as recognize potential risks and avert them.
For assignments requiring expert knowledge, e.g. in electrical engineering, mechanics or fluid
technology, only skilled workers with the right qualifications are to carry these out.
An expert must also have received technical training in the unit-specific special features of Cornelius
products. The assigned tasks are always to be carried out in compliance with this manual.
1.4 Presentation of warning
The documents supplied with the unit provide warnings regarding any hazards that might exist.
1.5 Safety instructions
1.5.1 General safety information
Any work on the unit and its components which goes beyond the operation and servicing and
maintenance that the operator is authorised for, may only be performed by experts (for a definition
of experts, see chapter 1.3.3, page 5). Furthermore, it is crucial that when performing work on the
unit all safety information is observed; this information is set out in the following sections. Some of
the tasks may have additional safety information which highlights the specific hazards associated
with such work.
1.5.2 Disclaimer of liability and warranties
If work is undertaken on the unit which is not described in this document, Cornelius Deutschland GmbH
shall not assume any liability for any resulting hazards and damages. The same applies to described
work which is partly or not fully performed in compliance with the regulations set out in this document.

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Manual operation undercounter cooler
Triton 200 HC
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Document no: TD1011602EN
Version A, 04.07.2019, Index 0
Warning! Risk of personal injury and equipment damage due to improperly executed
work
Improperly executed work at the unit will cause dangers to persons and damage to
the unit.
 Have all work at the unit carried out by Cornelius Deutschland GmbH or by
a service partner.
Warning! Risk of personal injury and equipment damage due to the use of non- approved
spare parts and accessories
Using spare parts and accessories that are not recommended by the manufacturer may
lead to personal injury and equipment damage.
 For your own safety and to protect your warranty, only use original spare parts.
1.5.3 Safety information to prevent personal injury and equipment damage
Please always observe the following safety information in order to prevent personal injury occurring:
Danger! Risk of death from electric shock
If the supply cord is damaged, do not carry out any repair work on this.
It must be replaced by the manufacturer, its service agent or similarly qualified persons
in order to avoid a hazard.
Danger! Risk of death from electric shock
Touching live electrical parts will result in a risk of electric shock!
 Do not carry out any work on the electrical system.
Warning! Risk of burns when touching hot parts of the unit
Touching parts of the unit after it has been in continuous use over an extended period of
time will result in a risk of burns.
 Takeappropriate safeguard measures, such as by
wearing heat- resistant protective gloves.
Danger! Risk of poisoning and risk of explosion due to improper handling of CO2
cylinders
Risk of death from CO2!
 Observe all information on occupational safety for the safe operation of
dispensing systems as applicable in the respective country of installation.

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Manual operation undercounter cooler
Triton 200 HC
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Document no: TD1011602EN
Version A, 04.07.2019, Index 0
Danger!Risk of personal injury and equipment damage due to improper operation
Risk of death from improper operation!
 Make sure that only users who are users as defined in the user section use
the unit; see chapter 1.3.2, page 5.
 Children must be supervised to ensure that they do not play at/or with the unit.
 Ventilation areas in the housing of the unit must be kept free.
 Any part of the refrigerant circuit must not be damaged.?
Danger!Risk of personal injury and equipment damage due to leaking refrigerant
In accordance with DIN EN 378 standard, part 1, the refrigerant used with this unit,
R290 (propane), is classified as safety group A3. It is not poisonous and not caustic or
corrosive. However, it is combustible and highly flammable. As a result, a potentially
explosive atmosphere may occur in the case of leaks.
The refrigerant is heavier than air and, consequently, accumulates at the bottom and may
enter lower lying areas (e.g. sewage systems). At high concentrations, this may lead to a
lack of oxygen, resulting in a risk of suffocation. Lower concentrations may have a narcotic
effect. The refrigerant has a very slight, somewhat sweet smell.
 Avoid any damage to components that carry the refrigerant
 If you suspect any leaks, however small, shut down the unit, air the room well
and inform your service partner.
 Do not allow direct contact with the skin of any leaking refrigerant.
 Fire, open flames and smoking are prohibited.
 If you begin to notice any smell, leave the room and alert the fire service
Notice!
In particular, safety standards are to be observed in their scope of validity (e.g. EN
60335-2 –24).
Transport and packaging
Choose a suitable packaging when returning the unit itself or one of its components to Cornelius
Deutschland GmbH, e.g. for repairs. In particular, make sure that the unit and any components are
protected from shock/impact, moisture, dirt and electrostatic discharge (ESD). This will prevent
transport damage to the unit and to the components, for which the manufacturer shall assume no
liability.
Caution!
Component damage due to freezing liquids
Ambient temperatures that are below freezing will lead to the freezing of any water or
cleaning agent residue remaining inside the unit. This will lead to damages of internal
components.
Before shipment, storage or relocation of the unit, the unit is to be cleaned and the cleaning
solution is to be fully drained from the unit.

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Manual operation undercounter cooler
Triton 200 HC
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Document no: TD1011602EN
Version A, 04.07.2019, Index 0
2.1 Storage
Avoid excessive temperature fluctuations as condensate may form, which in turn may cause damage
to the unit or to the components.
The permissible storage temperature is -10 °C to +50 °C.
The acclimatization period is 6 hours.
Caution!
Damage due to improper storage
Dirt or moisture entering a unit, as well as certain weather conditions (e.g. condensate
forming at the unit, sunlight) will cause damage to the unit and its components.
•Protect the unit and its components by storing the unit in a clean and dry place, and
by ensuring stable
•ambient conditions.
•If possible, store the unit in its original packaging. Unpacked units must be covered
with a dustproof cover.
•No condensate must form under the cover.
Caution!
Risk of electrostatic charge!
Improper handling or storage may result in electrostatic charges.
•If possible, store units and/or any electronic components in their original packaging.
•Keep units and/or electronic components away from charged objects, fields and
insulators.
•Avoid electrostatic charges when removing packaging and/or handling electronic
assemblies and components by working at an ESD protected workstation or work
area.
•When working at the unit or its components wear a grounding (antistatic) wrist strap
at the very least and wear antistatic gloves if necessary.
Caution!
Component damage due to material ageing
Material can age due to long storage periods, thereby affecting the material’s properties (e.g.
plastics and seals may become brittle). The properties of lubricants may change due to long
storage periods.
•Check the assemblies and components for damage before each use/before installing
them. Do not install assemblies or components that show visible signs of ageing.
Caution!
Component damage due to freezing liquids
Ambient temperatures that are below freezing will lead to the freezing of any water or
cleaning agent residue remaining inside the unit. This will lead to damage to internal
components.
Before shipment, storage or relocation of the unit, the unit is to be cleaned and the cleaning
solution is to be fully drained from the unit.

TRITON 200 HC
Manual operation undercounter cooler
Triton 200 HC
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Cornelius DeutschlandGmbH
Document no: TD1011602EN
Version A, 04.07.2019, Index 0
Transport and packaging
Choose a suitable packaging when returning the unit itself or one of its components to Cornelius
Deutschland GmbH, e.g. for repairs. In particular, make sure that the unit and any components are
protected from shock/impact, moisture, dirt and electrostatic discharge (ESD). This will prevent
transport damage to the unit and to the components, for which the manufacturer shall assume no
liability.
Caution!
Component damage due to freezing liquids
Ambient temperatures that are below freezing will lead to the freezing of any water or
cleaning agent residue remaining inside the unit. This will lead to damages of internal
components.
•Before shipment, storage or relocation of the unit, the unit is to be cleaned and the
cleaning solution is to be fully drained from the unit.
3.1 Storage
Avoid excessive temperature fluctuations as condensate may form, which in turn may cause damage
to the unit or to the components.
The permissible storage temperature is -10 °C to +50 °C.
The acclimatization period is 6 hours.
Caution!
Damage due to improper storage
Dirt or moisture entering a unit, as well as certain weather conditions (e.g. condensate forming at the
unit, sunlight) will cause damage to the unit and its components.
-Protect the unit and its components by storing the unit in a clean and dry place, and
by ensuring stable ambient conditions.
-If possible, store the unit in its original packaging. Unpacked units must be covered
with a dustproof cover. No condensate must form under the cover.
Caution!
Risk of electrostatic charge!
Improper handling or storage may result in electrostatic charges.
-Keep units and/or electronic components away from charged objects, fields and
insulators.
-Avoid electrostatic charges when removing packaging and/or handling electronic
assemblies and components by working at an ESD protected workstation or work
area.
-When working at the unit or its components wear a grounding (antistatic) wrist strap at
the very least and wear antistatic gloves if necessary.

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Manual operation undercounter cooler
Triton 200 HC
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Caution!
Component damage due to material ageing
Material can age due to long storage periods, thereby affecting the material’s properties (e.g.
plastics and seals may become brittle). The properties of lubricants may change due to long
storage periods.
Caution!
Component damage due to freezing liquids
Ambient temperatures that are below freezing will lead to the freezing of any water or
cleaning agent residue remaining inside the unit. This will lead to damage to internal
components.
-Before shipment, storage or relocation of the unit, the unit is to be cleaned and the
cleaning solution is to be fully drained from the unit.
Disposal
Disposal of the units must be carried out in compliance with the applicable local and/or national and
international regulations. Units must not be disposed of with household waste.
If the unit contains fuels or lubricants in liquid, paste-like or gaseous form, such as oil, grease, cooling
agents etc., such fuels or lubricants are to be collected using appropriate measures and disposed of in
compliance with the applicable local and/or national and international regulations. Such fuels or
lubricants must always be prevented from seeping into the ground, the sewage system and any
bodies of water, and must always be prevented from entering the atmosphere.
Installation Requirements
5.1 Installation Sites
Comply with the valid national regulations for installation sites and electrical connections. Ventilation
of the installation sites must be appropriate for device output. Inadequate ventilation of the device will
result in its overheating and being destroyed. Always make certain that no intake or discharge vents
are covered.
Heat output 950 W
Air flow 250 m3/h
5.2 Electrical Connections
A socket outlet with a grounding contact featuring a maximum protection of 16 amperes is required.
The line voltage must always be within following tolerances: 230 VAC +6%/-10% / 50 Hz
Power consumption 850 W / 4.6 Amp

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Manual operation undercounter cooler
Triton 200 HC
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Document no: TD1011602EN
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Installation
The device must be installed by a trained service technician. Please take care, that the socket for the
unit is always accessible. There are no user serviceable items inside the equipment.
If the power supply cable to the unit is damaged, it has to be replaced by the manufacturer, the service
partner or any other qualified person to avoid safety hazard.
6.1 Water Connection
Connecting only to drinkable water
Connect the device to a feed line with an inner diameter of 10 mm. We recommend using a water filter
and a water pressure regulator for the water input. To permit flushing of the filter, a t-piece should be
mounted downstream of the water pressure regulator. The water flow pressure must be minimum 0.2
MPa (2 bar) (mount control pressure gauge on water pressure regulator).
6.2 CO2-Connection
You will require minimum a stage-wire pressure regulator with 0.7 MPa (7 bar). Using tubing with an
inner diameter of 4 mm, connect the pressure regulator to the carbonator. Set the CO2-pressure to
0.35 –0.45 MPa (3.5 to 4.5 bar). The unit include a CO2-pressure switch to switch off the dispensing
valves at a CO2-pressure less than 0.3 MPa (3 bar).
6.3 Connecting Premix and Postmix Syrup
Connect one tube with an inner diameter of 6 mm to each device connection. Connect the tube end to
the correct cooling coil inputs of the cooler circuit carbonator.
6.4 Connecting Soda Water
Connect the soda water to the forward and backward fittings at the Triton. The inside diameter of the
tubes should be 13 mm.

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Manual operation undercounter cooler
Triton 200 HC
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Putting into and out of Service
7.1 Putting into Service (to be done by expert)
Comply with the cleaning regulations defined by law before beginning each operation.
Clean the couplings on the container for beverage/syrup every time before you attach them. Connect
coupling to container for beverage/syrup. Note: Gray = CO2,black = beverage/syrup.
Open the cylinder valve on the CO2-cylinder and the valve on the pressure regulator. Check the CO2-
pressure at the pressure regulator. It should be within the following standard values:
Syrup: 0.35 to 0.4 MPa (3.5 to 4.0 bar)
Light product: 0.05 to 0.1 MPa (0.5 to 1.0 bar)
CO2-carbonisation pressure: 0.35 to 0.45 MPa (3.5 to 4.5 bar)
Drinking water: 0.4 to 0.45 MPa (4.0 to 4.5 bar)
Set the CO2-pressure by turning the control screw at the regulator valve.
Clockwise to increase the pressure and counter-clockwise to reduce the pressure.
Afterwards check the CO2-lines for leaks by closing the valve of bottle. The set pressure displayed at
the pressure regulator should not drop. If it does, notify the service technician immediately. Do not
forget to re-open the CO2-valve after the check.
Open the water feed line and check the flow pressure in it (minimum value: 0.2 to 0.3 MPa (2.0 to 3.0
bar)). Set it at the control screw on the water pressure regulator (not contain in the supply schedule).
Check the beverage/syrup lines for leaks. Only a visual inspection is possible. If liquid is leaking, call a
service technician.
7.2 Turning on the Unit (to be done by expert)
The water bath must be filled up to ca. 1 cm under the overflow with tap water. Refer to the technical
data for the amount required.
The water tubes from the inlet up to the carbonator pump must be flooded as the pump is not self-
sucking.
Insert the mains plug for the cooler into a socket outlet with a grounding contact.
Ice bank controlled units start working after the water bath is filled with water and switch off
automatically after the ice bank is built up. The control board of the unit has a time delay for switching
on and off the cooling system, when it runs in ice bank mode. After the cooling system is switched on
the running time is not less than 5 minutes. Switch off signals will be ignored during this time. After the
cooling system is switched off the break time is not less than 3 minutes. Switch on signals will be
ignored during this time. The break time of 3 minutes is valid for turning on the device and after a
breakdown of the power supply.
Release air from the carbonator container by pulling the safety valve for about 2 to 4 seconds.
7.3 Daily Inspection (to be done by operator or expert)
Check whether carbon dioxide and water lines are open. Working with closed water feed lines results
in draining of the python and the carbonator. The air must then be carefully bleed from the python by
opening the soda water tap, as the circulation pump will not move the water otherwise.
Check the beverage/syrup lines for leaks. Only a visual inspection is possible. If liquid escapes, call a
service technician.

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Check the CO2-lines for leaks by closing valve on the CO2-cylinder. The inlet pressure indicated on the
pressure regulator should not drop. If it does, call a service technician immediately. Do not forget to re-
open the CO2-cylinder valve afterwards.
7.4 Putting out of Service (to be done by expert)
Perform the following steps in case of longer standstill periods:
-Close the CO2-cylinder, the CO2-stopcocks on pressure regulators and the water feed line
-Pull the mains plug out of socket outlet with a grounding contact.
-Detach the couplings from beverage containers.
-Has the system been emptied and cleaned?

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Cleaning and Disinfection Directions
8.1 Cleaning Directions (to be done by operator or experts)
Comply with the valid national regulations for cleaning bar equipment at the particular installation site.
Clean connection parts and tap fittings in advance whenever making connections or changing the type
of beverage. Clean parts coming into contact with air and beverage (e.g. dispense nozzle), on a daily
basis.
The condenser fins must be cleaned in regular intervals. These vary according to the amount of dirt in
the air at the installation site (approximately every three months). This is best done with a brush and a
vacuum cleaner.
The water level in the water bath must be checked regularly and the contents must be exchanged at
least once annually.
The unit is to be emptied and cleaned by trained person only based on the following
recommendations:
To be cleaned by
trained specialists
CO2-
lines
Product-
lines
Syrup-
lines
Soda/Water-
lines
Before
commissioning
X
X
X
Before each change
of type of beverage
X
X
Before and after a
pause
of more than 1 week
X
X
Every 2 weeks
X
Every 3 months
X
X
Every 12 months
X
8.2 Cleaning and Disinfection Procedure before use (to be done by experts)
In order to achieve a proper hygienic performance of the dispense equipment, it is crucial to run the
initial and recurring sanitization procedure (intervals according to DIN 6650-6) on all product and water
lines of the system.
Attention!
Cleaning / sanitizing agents are harmful and may cause severe health injuries!
During the work with any agents make sure to always wear proper clothing (gloves, safety
goggles, etc.). Special attention must be taken during the flushing of the agent at the
dispense valves. It must be made sure, that no operator uses the dispense equipment
during sanitation (e.g. use clear signs on the valves, etc.)!
Take care of an adequate behaviour towards hygiene while working on the equipment (e.g.
disinfecting hands prior to work, etc.) in order to professionally deal with the matter. The unit
should be cleaned / sanitized starting as close as possible from the mains water connection
(wall outlet); to make sure that also the tubing is being treated.

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Remark -> Water filters :
In case the system is equipped with a water filter, the filter cartridge needs to be removed before doing the
cleaning / sanitization and replaced by a blind plug that allows bypassing the filter. Do not use any empty
service filter cartridges to flush the sanitizing agent into the system, as this will not allow a proper and
consistent level of sanitizing agent in the unit.
In addition, the high levels of agent passing through the dispenser when using such cartridges may damage
components such as sealings, O-rings, etc. in the dispenser.
Remark -> Carbonator- / Circulation pumps
With these kind of units the carbonator- and soda circulation pumps must be turned off during the cleaning /
sanitization process (otherwise foaming issues will occur).
Remark -> Stillwater lines inside the cooler
In case your equipment has still water lines, it must be made sure that these are also being cleaned /
sanitized.
In case your equipment currently does not use Stillwater, the line must be equipped with a stopcock to
manually drain sanitizing agent from this tube.
In case the Stillwater line is in general not being used on the cooler, it is recommended to disconnect this
line as close as possible from the water cycle and close the water line with a blind plug (this avoids areas
within the circuit which might not be sufficiently flushed).
Remark -> CO2- or Water pressure sensors on the dispense equipment
Depending on the type of equipment you may have CO2- or water pressure sensors installed, which will in
case of low CO2or low water supply cut the 24V power supply to the valves.
In order to still be able to operate the system during the sanitization process, it is required to short circuit
such sensors (make sure to put them back into operation after service).
Remark -> Post-mix valve blocks?
It is recommended to clean / sanitize the valve blocks separately. Especially valve blocks with an integrated
stop cock (e.g. Lancer block) need special care, as the gap in the stop cock allows bacteria to collect, which
might not be sufficiently treated with the sanitizing agent.
In case the dispenser is out of operation (without cooling) for more than 10 days, it is necessary to run the
cleaning- and sanitization procedure prior to putting the unit back into operation.
Should it be necessary, to open a once sanitized system again (e.g. to install a new water filter)
all opened connections must be disinfected with a sanitization spray prior to reconnecting.

TRITON 200 HC
Manual operation undercounter cooler
Triton 200 HC
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Document no: TD1011602EN
Version A, 04.07.2019, Index 0
A.) Flushing-in of sanitization agent (e.g. P3 Ansep CIP from Ecolab) (to be done by experts)
1.) Syrup Lines
1.1) The product lines filled with syrup must first be flushed with water. For this an external water
distributor can be used to connect and flush several syrup lines simultaneously. The post-mix valves
should be operated on the syrup side only for flushing.
Attention!
Gas driven syrup pumps must not see any positive pressures on the
incoming side of the pump, as this may damage the pumps.
1.2) Connect the water distributor to the CO2-supply in order to drive the water out of the syrup lines. This
Avoids, that the sanitizing agent is being diluted in the tubing. Afterwards close the CO2-gas and
depressurize the complete system again.
1.3) Fill your cleaning tank with the cleaning / sanitizing agent according to the mixing ratios given by the
manufacturer of the agent. (e.g. when using P3 from ECOLAB -> 50ml for 1 litre water = 5% solution)
In order to achieve a proper mixing in the cleaning tank, it is recommended to firs fill in the agent and
than top-of with clean water.
1.4) Connect the syrup lines to the cleaning tank and dispense cleaning / sanitization agent from every
single dispense valve. Make sure that agent leaves from all installed taps.
2.) Water Lines
2.1) Close the water- + the CO2-supply to the unit and depressurize the system with the taps
2.2) Disconnect the water supply to the unit and cut the power supply to the carbonator pump in order to
avoid dry running of the pump (e.g. by pulling the plug of the pump).
2.3) Connect the water line feeding the dispenser to CO2-gas pressure and drain all water from the tubing
of the system. This ensures that the sanitizing agent that is afterwards flushed into the dispenser is
not being diluted e.g. in the carbonator bowl. Afterwards close the gas supply again and
depressurize the system.
2.4) Connect the cleaning tank to the water inlet of the dispenser and pressurize the tank with approx. 0.3
MPa (3 bars) pressure
Attention!
Remove any water filters before doing this!
2.5) Pull the safety relieve valve on the carbonator bowl and carefully let some sanitizing
agent leave the valve. This ensures, that the carbonator bowl is flooded completely
with sanitizing agent all the way to the top.
Attention!
Avoid that excessive amounts (= >50ml) of agent is being introduced into the water
bath, as this will carry the risk of corrosion of metal parts in the water bath.
In case larger amounts were spilled, the water in the water bath needs to be
replaced.
The cooler works with a membrane / diaphragm pump
Please make sure the pump is in operation when the sanitizing agent is being
flushed into the unit. This will ensure that all parts of the pump will come into contact
with the sanitizing agent.

TRITON 200 HC
Manual operation undercounter cooler
Triton 200 HC
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Cornelius DeutschlandGmbH
Document no: TD1011602EN
Version A, 04.07.2019, Index 0
2.6) Flood the complete dispense system with the cleaning / sanitizing agent by operating the post-mix
valves. Ensure that on all valves clearly visible agent is being drawn.
Effect- / working time for the cleaning / sanitizing agent is min. 20 minutes!!
In the meantime remove the dispense nozzles from the valves and sanitize them manually by putting
them for 20 minutes into sanitizing agent. In case it is seen that the nozzles are heavily dirty, clean
the nozzles mechanically by using a clean brush and sanitization agent.
B.) Flushing-out of sanitization agent (to be done by experts)
1.) Syrup Lines
1.1) Disconnect the cleaning tank and bring out any remaining sanitizing agent from the syrup lines by
using CO2-gas. Afterwards close the CO2-supply and depressurize the system via the dispense
valves.
1.2) Connect the water distributor and sufficiently flush clean water through the syrup lines (for this
please open only the syrup side of the dispense valves).
In case a hygiene water filter is being used with the dispenser, it is recommended to use for this
flushing the water coming from the hygiene filter.
Attention!
It must be ensured, that no cleaning / sanitizing agent remains in the dispense
system after service (risk of health injuries)!
The prove that all agent residues have been removed must be tested with indicator
or test papers (contact agent manufacturer) & must be documented
1.3) Connect the syrup containers again to the syrup lines and dispense syrup on the post-mix valves
until a consistent flow of syrup occurs again.
2.) Water lines
2.1) Pressurize the water line to the cooler with CO2-pressure and dispense all sanitizing agent from the
valves. This makes it easier to flush out any remaining agent from the system.
2.2) Close the gas again and depressurize the unit via the dispense valves.
2.3) Install a new water filter cartridge and reconnect the unit via the filter to the mains water line again
(refer to filter manufacturer guidelines in case the filter needs priming prior to use).
In case a hygiene filter is being used on the dispenser, it must be ensured that the new filter
cartridge is inserted prior to flushing the system with water. This ensures that a just sanitized system
is not being contaminated again by using poor quality mains water to flush out any remaining
sanitizing agent.
Spray the filter head and the connecting position of the filter cartridge with an adequate sanitizing
spray to avoid any introduction of bacteria again.
2.4) Open the mains water supply. Pull the safety relieve valve on the carbonator bowl until only clean
water leaves the valve, to ensure that there are no residues of sanitizing agent left in the head area
of the carbonator bowl.
2.5) Open the CO2-gas supply to the carbonator and reconnect the carbonator pump to the power
supply.

TRITON 200 HC
Manual operation undercounter cooler
Triton 200 HC
Page 18
Cornelius DeutschlandGmbH
Document no: TD1011602EN
Version A, 04.07.2019, Index 0
2.6) Dispense sufficiently water from the post-mix valves to ensure that no sanitizing agent is left in the
system
Depending on the unit type (Over counter dispenser / large soda circuit installation with long python
runs, etc.) the amount of water that needs to be dispensed may vary.
Attention!
It must be ensured, that no cleaning / sanitizing agent remains in the dispense
system after service (risk of health injuries)!
The prove that all agent residues have been removed must be tested with indicator
or test papers (contact agent manufacturer) & must be documented
Dispense from each tap a few beverages to fully put the system back into operation again. The
cleaning / sanitization procedure must be documented accordingly and the documentation must
remain at the cooler (this may vary depending on local regulations).

TRITON 200 HC
Manual operation undercounter cooler
Triton 200 HC
Page 19
Cornelius DeutschlandGmbH
Document no: TD1011602EN
Version A, 04.07.2019, Index 0
Problems and Troubleshooting
Before looking for problems with the dispensing equipment, first check:
-Is the electricity to the device interrupted?
-Is the flow of water to the device interrupted?
-Are the beverage containers empty?
-Is the CO2-cylinder empty?
Type of problem Cause Remedy
Beverage too warm, Condenser dirty Use brush to clean
Compressor running condenser louvers
Too much beverage Note out-put capacity
Being dispensed
Beverage too warm, Compressor defective Call service technician
Compressor not running Electric control defective Call service technician
Beverage foams at a tap Syrup stored too long Connect container
And enriched with CO2with fresh product
Beverage foams at all taps CO2-pressure too high Set pressure
All Syrup Connect container
Enriched with CO2with fresh product
All beverage too warm Check storage temp
See “Beverage too warm ...”
Tap just outputs Carbonator pump is Check if water feed line is open
concentrate not running
Check water flow pressure
of 0.2 MPa (2 bar)
Check whether the carbonator
motor is running; if not,
call service technician
CO2-volume in the Air in carbonator Bleed air
beverage to low Too much beverage Watch output capacity
being dispensed
CO2-cylinder empty Change CO2-cylinder
Globe valve on CO2- Open globe valve
cylinder closed
Valve on pressure Open valve
regulator closed
CO2-pressure too low Adjust pressure
Water temperature Adjust to lower
too high temperature
Too much or not enough Regulator in tap Call service technician
syrup in beverage is clamping
(only post-mix)
Delivery pressure for Adjust CO2-pressure
syrup too low or too high

TRITON 200 HC
Manual operation undercounter cooler
Triton 200 HC
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Cornelius DeutschlandGmbH
Document no: TD1011602EN
Version A, 04.07.2019, Index 0
Technical Data
Triton 200
HC
Output capacity at a
dispense rate of 2 drinks
per minute**
a 0,355l (32°C)
110
a 0,3l (32°C)
130
a 0,3l (24°C)
250
Weight of ice bank in kg
9
Ice bank performance in
kcal
720
Ice buildup in minutes
160 (32°C)
Supply voltage
230V / 50Hz
Power consumption in watt
850 (4,6A)
Compressor output in
watt*
500
Refrigerant
R290
Carbonator pump output
in liter/hour
280
Circulation pump output
in liter/hour
120
Number of cooling coils:
Syrup
6
Premix
1
Drinking water
1
Still water
1
Dimensions in mm:
Height
635
Width
620
Depth
410
Shipping weight in kg
58
* at -10°C evaporator temperature
** with 10 m SC python
Cooling capacities and output capacity at 24°C ambient temperatures and water or syrup inlet
temperatures of 24°C and beverage outlet temperatures of less than 5°C.
When Cornelius pythons are used, a cooling loss of 13 kcal/hour per meter length must be included in
calculations.
We reserve the right to make modifications.