Costway TY557833 User manual

• Suitable for 37~96 months
•Maximum user weight: 30kgs
•Adult assembly required
Please keep this manual for future reference as it contains important
information.
Before first time use, charge the battery for at least 4-6 hours.
OWNER'S MANUAL
Read and understand this entire manual before using!
CHILDREN'S
ELECTRIC TOY CAR ITEM :TY557833

37~96 months
97x66x65CM
VER: SMS-JS007-EN-120426
Use the vehicle on generally level ground ONLY!
caution
About Your New Vehicle
Thank you for your purchasing our products, we wants your child to enjoy this product for years to
come. Keep these points in mind as you read this guide:
FOR THE SAFETY OF YOUR CHILD, PLEASE READ ALL WARNINGS AND
ASSEMBLY/USE INSTRUCTIONS. KEEP THIS GUIDE FOR FUTURE REFERENCE.
• ADULT ASSEMBLY REQUIRED. The product contains small parts, which are for
adult assembly only. Keep children away when assembling.
• Always remove protective material and poly bags and dispose before assembly.
WARNING!
Suitable age:
6V7AH x1(Fuse: 10A), 6V10AH x1 (Fuse:10A)
Load Capacity:
Under NJV
Size of car:
Speed: 3KM/H 3~5KM/H
Power way:
Charging type
Charger: Input: depend on local voltage
Output: DC 6V500mA or DC6V1A
or DC12V1A
Average
battery life:
Approximately
300 times
Charge time: 8-12 Hours
Battery &
Fuse:
1WD
2WD
H/LSPEED
1WD
1WD
2WD
H/LSPEED
2WD
IMPORTANT
WARNING
This label means the information or assembly for One Wheel Drive version ONLY!
This label means the information or assembly for Two Wheels Drive version ONLY!
This label means the information for High/Low Speed version ONLY!
CHOKING HAZARD - Small parts.
Not suitable for children under 37
months.
12V7AH x1(Fuse: 15A)
12V7AH x1(Fuse: 15A and 5A)

NO.
34
56
78
9
1
1
1
1
42
8
1
2
12
2
1
1
Par t Par t
10
11
13
12
14
x1
x2
x3
x2
Parts List
PART
NO.
PART
NAME
PICTURE
Q’ty
(pcs)
REMARKS
PART
NO.
PART
NAME
PICTURE
Q’ty
(pcs)
REMARKS
Vehicle
body
Driving
wheel
Handle
bar
Wheel
Seat Steering
shaft
Ø10
Locknut
Ø12
Locknut
Ø5
Washer
Ø5
Washer
Front alxe
plate Rear axle
M5x35
machine
screw
M5x14
machine
screw
Placed
in the
assembly
package
Placed
on the
front axle
and rear
axle.
Placed
on the
front axle
and rear
axle.
Placed
on the
steering
wheel
Placed
on the
front axle
plate
Placed
on the
front axle
plate
Placed
on the
front axle
plate
1WD
2WD
1WD
2WD

NO.
Par t Par
11
16
15
18
17
19 20
NO.
Par t Par
NO.
Par t Par
22
21
Parts List
PART
NO.
PART
NAME
PICTURE
Q’ty
(pcs)
REMARKS
PART
NO.
PART
NAME
PICTURE
Q’ty
(pcs)
REMARKS
Ø5 nut
M5x12
machine
screw
Charger
Placed
on the
steering
wheel
PART
NO.
PART
NAME
PICTURE
Q’ty
(pcs)
REMARKS
PART
NO.
PART
NAME
PICTURE
Q’ty
(pcs)
REMARKS
Ø10
wahser
Split
pin Spanner
1pcs
for spare
1pcs
for spare
Assembly package

18
8
1
11 11
11
19
20
2
2
4
5
6
7
9
9
10
12
12
13
14
15
17
Parts Diagram
NOTE: Some parts shown are assembled on both sides of vehicle
Tools Required
Screwdriver(not included)
Pliers(not included)

1
2
Assembly Steps
• Your new vehicle requires adult assembly. Please set aside at least 40 minutes for
assembly. Children can be harmed by small parts, sharp edges and sharp points in the
vehicle's unassembled state. Care should be taken in unpacking and assembly of the
vehicle. Children should not handle parts, or help in assembly of the vehicle.
• Please identify all parts before assembly and save all packaging material until assembly
is complete to ensure that no parts are discarded.
• Assembly tool for need: screwdriver(not included),pliers(not included) and spanner.
Ø5
washer
Ø5 washer
Ø5 washer
Ø5 washer
M5x14 machine screw
M5x14 machine
screw
Ø5 locknut
Ø5 locknut
Front alxe
support
Front alxe
plate
Front alxe
plate
●Turn the vehicle body upside down.
●Remove all the parts from the front
axle plate.
●Fit the front axle plate against the front
axle support.
●Fit a Ø5 washer against the front axle
plate.
●Insert the M5x14 machine screw
through the Ø5 washer, the front axle
plate and out through the front axle
support, fit and hold a Ø5 washer against
the front axle support, then fit a Ø5
locknut to the end of the screw.
●While holding the locknut with the
pliers, tighten the screw with a
screwdriver.
●Repeat for the other side.
Rear axle
Ø12 washer
●Remove all the parts from the
rear axle.
●Insert a
Ø12 washer onto the rear axle
from the longer end.
●Insert the real axle through the hole in
vehicle body from right side(standing at
the rear of the vehicle body)

3
Assembly Steps
Ø10 locknut
Ø12 washer
Driving wheel
Rear axle
●Remove all the parts from the rear
axle.
●Insert the real axle through the hole in
the rear of the vehicle body.
●Fit the driving wheel onto the rear axle. Make it match with the gear box.
●Fit a Ø12 washer onto the rear axle.
●Fit a Ø10 locknut to the end of the rear axle.
●Repeat this procedure to assemble the other driving wheel to real axle.
●Tighten the locknuts on both sides of rear axle with two spanners. DO NOT
over-tighten.
Rear axle
2WD
2WD
●Fit the driving wheel onto the
rear axle from the left side(standing at the
rear of the vehicle body). Make it match
with the gear box.
●Fit a Ø12 washer onto the rear axle.
●Fit a Ø10 locknut to the end of the rear
axle.
HINT: Finish assembling the wheel on
other side of rear axle, tighten the
locknuts on both sides of rear axle
with two spanners. DO NOT
over-tighten.

4
5
Assembly Steps
IMPORTANT SUPPLEMENT TO INSTRUCTION MANUAL
After assembling any wheel to the axles, please check the gap
between the screw thread and the collapsible (refer to below
picture), if the gap is too big, please add two or three washers inside
the wheel, But after tightening the nut outside the wheel, please turn
the wheel by your finger to check if the wheel can run smoothly, this
is very important, because if the wheel can run smoothly, it is ok, but
if the nut press the wheel and the wheel can’t run smoothly, the
motor will be broken easily! Then you need to decrease one or two
washers to make sure the wheel can run smoothly!
GAP
Ø10 locknut
Ø12 washer
Ø12 washer
Ø10 washer
Ø10 washer
Split pin
Split pin
Front axle plate
Steering shaft
Steering shaft
Wheel
●Remove a Ø10 locknut and a Ø12
washer from the front axle. And leave
over a Ø12 washer.
●Fit a wheel onto the front axle.
●Fit a Ø12 washer onto the front axle.
●Fit a Ø12 locknut to the end of the front
axle. And tighten with a spanner, DO
NOT over-tighten.
●Repeat this procedure to assemble the
other wheel(s).
●Turn the vehicle body on its side.
●Insert the straight end of the steering
shaft up through the hole in the vehicle
body.
●Insert the bent end of the steering shaft
through the hole in the front axle plate. Fit
a Ø10 washer onto the steering shaft, and
insert a split pin through the hole in the
steering shaft. Bend the ends of the split
pin back using a pair of pliers.

6
7
Assembly Steps
Batteries may leak fluids that can cause chemical burn injury or ruin your product. To avoid battery leakage:
●Do not mix old and new batteries.
●Do not mix different types of batteries: alkaline, standard (carbon-zinc) or rechargeable (nickel-cadmium).
Insert batteries as indicated inside the battery compartment.
●Remove batteries during long periods of non-use. Always remove exhausted batteries from the product.
Battery leakage and corrosion can damage this product. Dispose of batteries safely.
●Do not dispose of batteries in a fire. The batteries may explode or leak.
●Never short circuit the battery terminals.
●Non-rechargeable batteries are not to be recharged.
●Use only batteries of the same or equivalent type as recommended.
●If removable rechargeable batteries are used, the are only to be charged under adult supervision.
●Remove rechargeable batteries from the product before charging.
●Batter chargers used with toys must be ecamined regularly for damage to the cord, plug, enclseure and
other parts. In the event that such damage is found, the toy must not be used with the battery charger until
the damage has been repaired.
●When sound becomes faint or stops, it’s time to replace the batteries.
BATTERY INFORMATION
Battery cover
M5x35 machine screw
Ø5 nut
Handle bar
●Remove the screw in the battery cover
on the back of the handle bar with a
screwdriver and lift to open.
●Insert two “AA” (LR6) alkaline
batteries into the handle bar.
●Replace the battery cover.
NOTE: The products does not included
“AA” (LR6) alkaline batteries.
●Turn the vehicle body over.
●Remove the M5x35 machine screw and
Ø5 nut from the handle bar.
●Insert the handle bar to the end of the
steering shaft. Line up the holes in the handle
bar with the hole in the steering shaft.
Tighten the M5x35 machine screw and Ø5
nut back in the same location with a
screwdriver.

8
9
Assembly Steps
M5x12 machine screw
Seat
●Locate the red connector and plug it into
the terminal on battery.
●Insert the tabs on the seat into the slots in
the vehicle body, and tighten a M5x12
machine screw to secure it with a
screwdriver.
Fuse box
Red connector

How To Operate Your Vehicle
PREVENT INJURIES AND DEATHS:
• NEVER LEAVE CHILD UNATTENDED. DIRECT ADULT SUPERVISION
IS REQUIRED. Always keep child in view when child is in vehicle.
• Never use in roadways, near cars, on or near steep inclines or steps,
swimming pools or other bodies of water.
• Always wear shoes.
• Always sit on the seat.
• Suitable for age 37~96 months; Maximum user weight is 30kgs.
Rules for Safe Riding
READTHESE RULESALOUD TOYOUR CHILD ANDTHEIR PLAYMATESAND MAKE SURE
THEY UNDERSTANDTHEM!
• Important! Before using the vehicle for the first time, the battery needs to be charged for 4 to 6 hours, no
more than 10 hours. Only an adult can charge or recharge the battery.
• Make sure all places with the screw has already been locked.
Must confirm before using that following work which is already finished:
• Always wear a helmet when riding.
• Direct Adult Supervision Required.
• Keep Children within Safe Riding Areas:
• Never use in roadway, near motor vehicles, on lawn space, on or near steep inclines or steps, swimming
pools or other bodies of water;
• Use the toy only on flat surfaces. such as inside your house, garden or playground.
• Never use in the dark. A child could encounter unexpected obstacles and have an accident. Operate the
vehicle only in the daytime or a well-lit area.
• It is not recommended to drive the vehicle on wet surfaces or on lopes of greater than 15 degrees.
• Do not use this vehicle outdoors when it is raining or snowing.
• Make sure you come to a complete stop before changing directions from forward to back.
• Please follow the correct weight and age limits allowed to drive this vehicle.
• It is prohibited to change the circuit or add other electric parts
• Inspect wires and connections of the vehicle periodically.
• In order to avoid accidents, please ensure the vehicle is safe before riding.
• Do not let any child touch the wheels or be near them when the car is moving .
WARNING!

B
A
How To Operate Your Vehicle
Use Operation(Ensure the power switch has been turned on)
FORWARD
1.Press the “Forward-backward switch” on the “Forward” position.
2.Press the “Foot pedal”, the vehicle drives forward.
STOP
The vehicle will brake automatically, when your child’s foot remove from the “Foot pedal”.
REVERSE
1.Press the “Forward-backward switch” on the “Backward” position.
2.Press the “Foot pedal”, the vehicle drives backward.
SOUNDS BUTTON
Press the buttons on the handle bar for sound playing.
Forward-backward
switch
Sound buttons
Power switch
Foot padeal
Forward-backward
switch
Sound buttons
Power switch
Foot padeal
H/LSPEED
Make sure your child
knows how to steer, how
to start and stop the
vehicle and knows the
rules for safe driving. The
vehicle can be driven at a
maximum of 3~5 km/h.
ADVANCED USE -
High speed Drive
Always stop vehicle when changing the speed or direction to avoid damage
the gears and motor.
IMPORTANT!
High/low
speed switch

Charging Your Vehicle
ONLY AN ADULT CAN CHARGE AND RECHARGE THE BATTERY!
• PREVENT FIRE AND ELECTRIC SHOCK:
- Use the only rechargeable battery and charger supplied with your vehicle. NEVER substitute the battery
or the charger with another brand. Using another battery or charger my cause a fire or explosion.
- Do not use the battery or charger for any other product. Overheating, fire or explosion could occur.
- NEVER modify the electric circuit system. Tampering with the electric system may cause a shock, fire or
explosion or my permanently damage the system.
- Do not allow direct contact between battery terminals. Fire or explosion can occur.
- Do not allow any type of liquid on the battery or its components.
- Explosive gasses are created during charging. Do not charge near heat or flammable materials. Charge
the battery in a well-ventilated area ONLY.
- NEVER pick up the battery by the wires or charger. Damage can occur to the battery and may cause a
fire. Pick up the battery by the case ONLY.
- Charge the battery in a dry area ONLY.
• Battery posts, terminals and related accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and reproductive harm. Wash hands after
handling.
• Do not open the battery. Battery contains lead acid and other materials that are toxic and
corrosive.
• Do not open the charger. Exposed wiring and circuitry inside case may cause electric shock.•
Only adults may handle or charge the battery. NEVER allow child to handle or charge the
battery. Battery is heavy and contains lead acid (electrolyte).
• Do not drop the battery. Permanent damage to the battery could occur or cause serious injury.
• Before charging the battery, check for wear or damage to the battery, charger, its supply cord
and the connectors. DO NOT charge the battery if any damage to parts has occurred.
• Do not allow the battery to drain completely. Recharge the battery after each use or once a
month if not used regularly.
• Do not charge battery upside down.
• Always secure the battery with the bracket. Battery can fall out and injure a child if vehicle tips
over.
WARNING!
• The charging input socket is UNDER THE SEAT.
• The POWER SWITCH must be turned in OFF position when charging.
• Before the first use, you should charge the battery for 4-6 hours. Do not recharge the battery for more than
10 hours to avoid overheating the charger.
• When the vehicle begins to run slowly, recharge the battery.
• After each use or once a month minimum recharge time as 8 to 12 hours, less than 20 hours at most.

1
Charging Your Vehicle
1. Open the cover of the socket (the socket is at the rear of the vehicle)
2. Plug the charger port into the input socket.
3. Plug the charger plug into a wall outlet. The battery will begin charging.
WARNING!
This product with CHARGING PROTECTION: When charging, all the functions will be cut off!

Troubleshooting Guide
PROBLEM: The vehicle does not run
PROBLEM CAUSE: The battery may low on power.
After each use, or once a month minimum, charge the battery for a full 10 hours. Do not leave the
battery on the charger for more than 20 hours.
POSSIBLE CAUSE: Thermal fuse has tripped.
POSSIBLE CAUSE: Wheel nuts are loose.
POSSIBLE CAUSE: Battery connector or wires are loose.
POSSIBLE CAUSE: Battery is dead.
POSSIBLE CAUSE: Electric system is damaged.
Water may have corroded the system, or loose dirt, gravel or sand might have jammed the switch.
Make sure the battery connector and adapter connector are firmly plugged together.
Make sure the charger is plugged into the wall outlet and the power flow to the outlet is on.
POSSIBLE CAUSE: Motor is damaged.
The motor needs professional repair.
If the nuts are not tight, the wheels will not engage the forward gears. Tighten the nut with the nut wrench.
Make Sure the battery connectors are firmly plugged in to each other.
Have you properly maintained the battery according to the directions? Is the battery old? Your
battery may need to be replaced.
■
■
PROBLEM: The battery will not recharge.
POSSIBLE CAUSE: Battery connector or adapter connector is loose.
POSSIBLE CAUSE: Charger is not plugged in.
POSSIBLE CAUSE: Charger is not working.
Is the charger warm while charging? If not, the charger may
To avoid the fuse cut off the power, follow
these guidelines:
DO NOT overload the vehicle, Maximum weight
allowed : 30kgs
DO NOT tow anything behind the vehicle.
DO NOT drive up steep slopes.
DO NOT drive into fixed objects, which may cause
the wheels to spin, causing the motor to overheat.
DO NOT drive in very hot weather, components
may overheat.
DO NOT tamper with the electric system, Doing so
may create a short circuit, causing the fuse to trip.
Fuse
Battery
The vehicle is equipped with a self-resetting fuse. When the vehicle is overloaded or operated
incorrectly; the self-resetting fuse will be cut off for 5-20seconds before becoming operational
again. The self-resetting fuse is under the seat (Refer to the picture.)

Troubleshooting Guide
Maintaining Your Vehicle
POSSIBLE CAUSE: Battery may be undercharged.
POSSIBLE CAUSE: Battery is old.
PROBLEM: Battery buzzes or gurgles when charging.
PROBLEM: Charger feels warm when recharging battery.
This is normal and not a cause for concern.
PROBLEM: The vehicle does not run very long.
■
■
■
You may not be charging the battery long enough. After each use, or once a month minimum, charge the
battery for 8 to 10 hours. Do not leave the battery on the charger for more than 20 hours.
The battery will eventually lose the ability to hold a charge. Depending on the amount of use, and
varying conditions, the battery should operate for one to three years. Replace the battery with a
new one.
This is normal and not a cause for concern. It may also be silent when charging, which is also normal.
• It is parents' responsibility to check main parts of the toy before using, Must regularly examine for potential
hazard, such as the battery, charge,cable or cord, plug, screws are fastening enclosure of other parts and
that in the event of such damage, the toy must not be until that damage had been properly removed.
• Make sure the plastic parts of the vehicle are not cracked or broken.
• Occasionally use a lightweight oil to lubricate moving parts such as wheels.
• Park the vehicle indoors or cover it with a tarp to protect it from wet weather.
• Keep the vehicle away from sources of heat, such as stoves and heaters. Plastic parts may melt.
• Recharge the battery after each use. Only an adult can handle the battery. Recharge the battery at least
once a month when the vehicle Raider is not being used.
• Do not wash the vehicle with a hose. Do not wash the vehicle with soap and water. Do not drive the vehicle
in rainy or snowy weather. Water will damage the motor, electric system and battery.
• Clean the vehicle with a soft, dry cloth. To restore shine to plastic parts, use a non-wax furniture polish. Do
not use car wax. Do not use abrasive cleaners.
• Do not drive the vehicle in loose dirt, sand or fine gravel which could damage moving parts, motors or the
electric system.
• When not using, all the electrical source should be turn off. Turn off the power switch and disconnect the
battery connection.

Disposal Of Battery
DisposalOfBattery
●Your sealed lead-acid battery must be recycled or disposed of in an environmentally
sound manner.
●Do not dispose of your lead-acid battery in a fire. The battery may explode or leak.
●Do not dispose of a lead-acid battery in your regular, household trash. The incineration,
land filling or mixing of sealed lead-acid batteries with household trash is prohibited by
law.
●Return an exhausted battery to your local approved lead-acid battery recycle, such as a
local seller of automotive batteries.
●Contact your local waste management officials for other information regarding the
environmentally sound recycling and disposal of lead-acid batteries.
Our products are suitable for
ASTM F963; GB6675; EN71 and EN62115 standard.