CTC Union SB142 User manual

Product Manual
MNX10015 / REV C
MODEL SB142, SB242
Dual Output Series Switch Boxes

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Section I
Overview
Introduction......................................................................………….… 2
Description.......................................................................................... 2
Section II
Installation
Mounting……….................................................................................. 3
Electrical Connections........................................................................ 6
Section III
Maintenance
General............................................................................................. 11
Warranty........................................................................................... 12
Figures
Figure 1 (Dual Output Switch Box Layout)......................................... 3
Figure 2 (Mounting Bracket Placement)............................................. 4
Figure 3 (Conduit Entry for Switch Box)............................................. 4
Figure 4 (Ground Wire Placement)..................................................... 5
Figure 5 (Earth Ground Placement)................................................... 5
Figure 6 (Identifying Cable marks)..................................................... 6
Figure 7 (Cable Entry)........................................................................ 6
Figure 8 (Bottom View for Cord Grip Installations)............................. 7
Figure 9 (Connecting Cables to Switch Box)...................................... 8
Figure 9A (Connecting Biaxial Sensor)………………………………… 8
Figure 9B (Optional Plug-in Block Box).............................................. 9
Figure 10 (Connecting Cables to Enclosure).................................... 10
Figure 11 (Connecting Cables to Enclosure).................................... 10
Figure 12 (Accelerometer Verification Meter)................................... 11
Contents

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Introduction
This document contains information on the operation, installation and
maintenance of the SB142/SB242 Dual Output Switch Boxes. This manual is an
overview of the system and references the specific component manuals. User
manuals are provided with the system for all configurable internal components.
Description
Common cable termination point for bringing sensor cables into a switch box for
routine data collection with portable data collectors.
Section I
Overview

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Mounting Steps
Note: The term “Sensor” used in the notes below, refers to vibration
sensors. An accelerometer is a type of vibration sensor and can therefore
be used whenever sensor is referenced.
Examples of measurements:
•Dual Outputs for Temperature and Vibration
BNC J1 & 2 pin output – Dynamic Vibration
BNC J2 – Temperature (in Volts DC)
•Biaxial Sensor for Axis “X” and “Z”
BNC J1 & 2 pin output Axis “X”
BNC J2 Axis “Z”
•Dual Outputs for Loop Power and Vibration (typically not used in this
application)
BNC J1 & 2 pin output – Dynamic Vibration
BNC J2 – 4-20mA output
Requires optional JB905-1A Block to provide power from PLC/DCS
system and to LP series sensor.
Section II
Installation
Measurement
Locator
Card
Portable
Data Collector
Access Points
BNC-J1 for Measurement Point A 2 Pin Output
BNC-J2 for Measurement Point C for Point A
Switch
(4) Position
Blocks
for Sensor
Inputs
(12) Position Blocks
(optional)
for Signal throughput
(not affected by
switch)
Figure 1. Dual Output Switch Box Layout

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1. For SB142 Series Switch Boxes (Fiberglass Enclosure):Attach the
enclosed mounting brackets to the Switch Box at the pre-determined
locations (SB242 Series Switch Boxes {Stainless Steel} are supplied with
mounting brackets attached)
Note: If you have purchased a switch box without cable entries
provided, you should add your own entry prior to mounting the switch
box.
Note: CTC does not recommend putting holes in the top of the switch
boxes due to access and moisture concerns.
2. Conduit Entry: If you are running conduit to your switch box, ensure the
conduit cable entry enters from the bottom of the enclosure when mounted.
(Figure 3)
Note: To ensure moisture will not flow into the switch box, a hole should
be drilled at the lowest point in the conduit to provide drainage for any
moisture.
Figure 2. Mounting Bracket Placement
Mounting
Brackets
Figure 3. Conduit Entry for Switch Box
Correct Incorrect
Drill Drain
Hole Here

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3. Grounding of the Switch Box:Ensure the shield ground wire on the SB142
Series Switch Boxes (Fiberglass Enclosures) is connected to earth ground.
Note: The SB242 Series Switch Boxes (Stainless Steel Enclosures) are
internally grounded to the enclosure.
Note: For SB142 Series Fiberglass Enclosure, customer is required to
supply wire from ground to shield ground lug, located on the outside of
the enclosure.
Option 1. For SB142 Series Switch Boxes: When mounting the Switch Box to
earth ground (such as an I-Beam); mount the shield ground wire
behind one of the mounting brackets on the enclosure. (Figure 4)
Option 2. For SB142 Series Switch Boxes: When mounting the switch box to a
non- grounded structure, ensure the shield ground wire or customer
supplied ground wire is tied to a source of earth ground. (Figure 5)
CTC
Vibration
Switch
Box
Figure 4. Ground Wire Placement
Earth
Ground
External Ground Cable
Figure 5. Earth Ground

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4. Installation of Sensor/Signal Input Cable:Run sensor/signal input cable to
the location of the switch box. Ensure the correct amount of cable is
allocated. Splicing cable is not recommended.
Note: For conduit installations, conduit would be run to the switch box
prior to completion of Step 4.
•To help keep cable locations organized, it is recommended that cables are
marked on BOTH ends and exact locations of the sensors are matched with
their cable.
•Run each cable through the cable entry at the bottom of the switch box.
•For cord grip cable entry, take off the cord grip cover with bushing and run
cable into enclosure, hand tighten cord grip cover to base to prevent damage
of cord grip.
•For 16-32 channel switch boxes, wire tie bases are provided to help manage
the cable into the box, secure cables for the top two boards, if applicable.
Tip: Run rows of cable on same row as on the board, for example, channels
1-6 on Board 1 should be on the outer most left hand side to allow proper
wiring.
Figure 7. Cable Entry
(Representative Photo for Illustration Purposes only)
Figure 6. Identifying Cable Marks
CTC Cable Label
BLUNT CUT END
(Connected in
Junction Box)
Cable Identification Markers

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For SB142 and SB242 Series, attach sensor/signal input cables as follows:
a. Strip outer jacket of cable back 1 ¼”-1 1/2” and remove all of the
shielding.
b. Strip red, black, and (white) insulation back ¼” ( Please Note for
Biaxial sensor you will strip green, black and white conductors omitting
red conductor refer to figure 9A).
c. Remove each terminal plug from respective channel.
Orientation is as follows:
(see Figure 9)
•Red (White in 4-20mA applications, Green for Biaxial) insulated
conductor wire is connected to socket (A).
•Black insulated conductor wire is connected to socket (B).
•White (Red in 4-20mA applications) insulated conductor wire is
connected to socket (C).
•Shield/Drain wire is connected to ground socket (GND).
•Depress selected position button to open terminal for respective wire.
(Small flat blade screwdriver is recommended).
Note: (4) position (and optional 12 position) plug can only be inserted one
way to ensure proper wiring.
Installation considerations for Dual Output Switchbox:
There are several options for consideration of installation of a Dual Output
Switchbox. (Figure 9)
Input signal options are:
•Temperature and Dynamic Acceleration
•Biaxial Sensor
•Dual Vibration with 4-20mA Output and Dynamic output
Figure 8. Bottom View for Cord Grip Installations

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Temperature and Dynamic Acceleration: (Figure 9)
a. Socket A – Positive (+ RED) connection for the dynamic acceleration and
with output on the BNC “J1” and the (2) pin Output connectors.
b. Socket B – Negative (- BLACK) connection for the dynamic acceleration
and volt output for temperature.
c. Socket C – Positive (+ WHITE) connection for the voltage output for
temperature with output on the BNC “J2”, only.
d. Socket GND – Shield/Drain wire connection that is directed to “Earth”
ground.
Biaxial Sensor: (Figure 9A)
a. Socket A – Positive (+ Green ) connection for the “X” axis acceleration and
with output on BNC J1 and the 2 pin Output connectors.
b. Socket B – Negative (-Black) connection for both the “X” and “Z” axis
channels.
c. Socket C – Positive (+ White) connection for the “Z” axis acceleration with
output on the BNC J2 only.
d. Socket GND – Shield/Drain wire connection that is directed to “Earth”
ground.
Figure 9. Connecting Cables to Switch Box
For Vibration and Temperature
Figure 9A. Connecting Cables to Switch
Box for Biaxial Sensor

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Dual Vibration with 4-20mA output and Dynamic outputs: (Figure 9B)
a. Socket A – Positive (+ WHITE) connection for the dynamic acceleration
and would output on the BNC “J1” and the (2) pin MIL output connectors.
b. Socket B – Negative (- BLACK) connection for the dynamic acceleration
and 4-20mA velocity output.
c. Socket C – Positive (+ RED) connection for the 4-20mA signal, and would
output to the BNC “J2”, (not used in this application).This setup requires
optional (12) position plug in block (CTC #JB905-2A) to wire LP series
sensor to the PLC/DCS system. The PLC/DCS system then provides the
power for the loop in this setup, using CTC’s LP series sensors. (Figure
9A)
d. Socket GND – Shield/Drain wire connection that is directed to “Earth”
ground.
PLEASE NOTE: In this application, the portable data acquisition system
needs to have sensor power turned off before collecting data.
Figure 9B. Optional Plug-in Block
#JB905-2A for Vibration and 4-20mA
*NOTE:
WHITE “A” terminals not used
Signal Wire Outputs
Optional Plug-in Block
CTC part # JB905-2A
Sensor
Wire
Inputs
White
Black
Red
GND

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5. Identification of inputs:
Mark the Measurement Location Card with a description of each SENSOR
location.
Repeat these steps until all cables have been wired into their respective Channel
Location on the terminal strips.
If Cord Grips are used, ensure cord grip covers are securely fastened to base. A
wrench may be needed to ensure the bushing in the cord grip has created a tight
seal around the cable entering the enclosure.
Note: If using the remote output option (with optional plug in connector
#JB905-2A) only (+) and (-) terminals are used. Populate appropriate
number of channels for the plug(s) and slide into place. The enclosure will
have to be modified to account for the exiting cables.
Figure 10. Connecting
Cables to Enclosure
Figure 11. Connecting
Cables to Enclosure

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Post-Installation Procedures:
1. Utilizing TM1018 Accelerometer Verification Meter (Figure 12), cable
conductivity, sensor location and proper wiring connections can be verified.
The Verification Meter will indicate if the sensor, cable and/or junction box is
in working condition. It will also confirm bias voltage of the accelerometer,
which will inform you of the operation of the internal accelerometer amplifier.
2. One method of confirming the correct Measurement Location and proper
cable hook up utilizes two personnel, an Accelerometer Verification Meter,
and a means of communication (i.e. hand-held walkie-talkies if the sensors
are not located within site of the junction box). Person A will be located @ the
Switch Box, while Person B goes to each Measurement Location.
a. Once positioned, Person A will connect the TM1018 to the Data
Collector Output to the switch box and turn the Channel Selector to
the channel that corresponds to the referenced measurement
location. A “NORMAL” LED reading should be observed.
b. Then Person B disconnects the cable from the accelerometer, and
the TM1018 should respond with an “OPEN” LED.
c. Then Person B reconnects the cable to the accelerometer, and the
TM1018 should respond with a “NORMAL” LED.
d. Repeat for each measurement location to verify that accelerometer
location properly identified at the switch box.
The following LED Readout indicates the circuit integrity:
- Normal. Indicates proper connection and an output bias will be
given, indicating the health of the sensor (4 – 16 V indicates a
healthy accelerometer).
- Open Circuit. Indicates one of the following:
a. Cable connector is not connected to accelerometer
b. Cable is open circuit (broken or not connected @ one end)
c. Accelerometer is not functioning correctly.
FIGURE 12. TM1018 Accelerometer Verification
Meter

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- Short Circuit. Indicates one of the following:
a. Water or contamination in the connector
b. Reverse Wiring ((+) and (-) leads are reversed)
a. Wires in switch box or cable connector (+) & (-) are touching
Section III
Maintenance
General
There are no customer replaceable parts. The switch box has been designed for
trouble-free service under normal operating conditions.
Warranty
If any CTC vibration analysis hardware product should ever fail, we will repair or
replace it at no charge.
CONTACT INFORMATION:
Connection Technology Center, Inc (CTC)
7939 Rae Blvd.
Victor, NY 14564
1-800-999-5290 (US & Canada) 1-585-924-5900 (International)
[email protected] – www.ctconline.com