DAF 95XF User manual

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95XF series
CONTENTS
TECHNICAL DATA
DIAGNOSTICS
INTERNAL CAB COMPONENTS
CAB HEATING
EXTERNAL CAB COMPONENTS
CAB SUSPENSION
CAB TILTING GEAR
SEATS
ACCESSORIES
PREWAX TREATMENT
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95XF series Contents
TECHNICAL DATA
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CONTENTS
Page Date
1. INTERNAL AND EXTERNAL CAB COMPONENTS 1-1 200345........................ ....
1.1 General 1-1 200345......................................................... ....
1.2 Tightening torques 1-16 200345................................................ ...
2. CAB SUSPENSION 2-1 200345.................................................... ....
2.1 General 2-1 200345......................................................... ....
2.2 Tightening torques 2-2 200345................................................ ....
3. CAB TILTING GEAR 3-1 200345................................................... ....
3.1 General 3-1 200345......................................................... ....
3.2 Tightening torques 3-1 200345................................................ ....
3.3 Filling capacities 3-1 200345.................................................. ....
4. SEATS 4-1 200345................................................................ ....
4.1 Tightening torques 4-1 200345................................................ ....
5. ACCESSORIES 5-1 200345........................................................ ....
5.1 General 5-1 200345......................................................... ....
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1TECHNICAL DATA
Contents 95XF series
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95XF series Internal and external cab components
TECHNICAL DATA
1-1
1. INTERNAL AND EXTERNAL CAB COMPONENTS
1.1 GENERAL
12
3
K100442
Legend
1. Comfort Cab (type designation XL)
2. Space Cab (type designation XH)
3. Super Space Cab (type designation XC)
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TECHNICAL DATA
Internal and external cab components 95XF series
1-2
Main dimensions
Tilting angle 58.5_
Cab width 2490 mm
Cab length 2250 mm
Cab height (unloaded, tyre size 315/80R22.5):
XL 3225 mm
XH 3525 mm
XC 3850 mm
With open roof hatch height + 60 mm
Doors
Material galvanised sheet steel
Opening angle of doors 80_
Steering column
Tilting angle 15_
Height adjustment 85 mm
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95XF series Internal and external cab components
TECHNICAL DATA
1-3
Recommended cab dimensions
K100825
Recommended dimension between measuring
points on the same cab side.
Recommended dimension between
measuring points on opposite cab sides.
F - F’ 1472 mm G - G 2260 mm
F’ - H 1509 mm G - F 2351 mm
G - K 1700 mm G - K 2801 mm
K - H 1018 mm F - H 2681 mm
F’ - G 725 mm F - F 2210 mm
A - B 790 mm
A’ - N 1935 mm
B’ - P 2096 mm
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TECHNICAL DATA
Internal and external cab components 95XF series
1-4
K100391
Recommended dimensions at the cab front
I - I 2230 mm
J - J 2275 mm
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95XF series Internal and external cab components
TECHNICAL DATA
1-5
K100392
L - L 1025 mm
R - R 1025 mm
L - R 2239 mm
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TECHNICAL DATA
Internal and external cab components 95XF series
1-6
K100393
Recommended dimensions on cab floor
L - M 2061 mm
S - T 1554 mm
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95XF series Internal and external cab components
TECHNICAL DATA
1-7
K100826
O - O 2350 mm
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TECHNICAL DATA
Internal and external cab components 95XF series
1-8
Glues and other application compounds for
synthetic/rubber/polyester components
Application compounds for rubber and synthetic components
Product name Properties Application DAF number
Dow
Corning 752
Workingtimewithin15min.
Maximum drying time 24
hours
Silicone mastic for sealing the
floor parts (connector and
steering column feed--through)
Minimum bead thickness 4
mm
0693628
Loctite 401 Caution: drying time within a
few seconds
Curing time 12 hours
Superfast adhesive for gluing
fixed door window rubber to
window pillar
1246863
Glues and other application compounds for gluing the Super Space Cab roof
Product name Properties Application DAF number
Sikaflex
252 white
Workingtimewithin15min.
Curing time 2 days (48 hours)
Glue (drip channel) for gluing
the polyester roof
1286578
Sikaflex
260 black
Workingtimewithin15min.
Curing time 2 days (48 hours)
Glue (cab front) for gluing the
polyester roof
1286577
Sika primer
SP 209N
Minimumdryingtime15min.
Maximum drying time 24
hours
Primer for polyester/synthetic
components
1240547
Sika cleaner
SC 205
Minimum drying time 5 min. Cleaning agent for
polyester/synthetic
components
1240548
Sika Remover
SR 208
Glue remover for removing
glue that has not yet cured
1241019
Scotch-Brite
Very Fine
(red)
Abrasive for
sanding/roughening the
polyester/synthetic
components to be glued
1387921
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95XF series Internal and external cab components
TECHNICAL DATA
1-9
Glues and other application compounds for gluing the Super Space Cab plastic sun
visor/plastic roof window
Product name Properties Application DAF number
Sikaflex
260 black
Workingtimewithin15min.
Curing time 2 days (48 hours)
Glue/sealant for gluing/sealing
the plastic sun visor/plastic
roof window
1286577
Sika primer
SP 209N
Minimumdryingtime15min.
Maximum drying time 24
hours
Primer for polyester/synthetic
components
1240547
Sika cleaner
SC 205
Minimum drying time 5 min. Cleaning agent for
polyester/synthetic
components
1240548
Sika remover
SR 208
Glue remover for removing
glue that has not yet cured
1241019
Scotch-Brite
Very Fine
(red)
Abrasive for
sanding/roughening the
polyester/synthetic
components to be glued
1387921
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TECHNICAL DATA
Internal and external cab components 95XF series
1-10
Adjustment dimensions of door locking
mechanism rods
Note:
Dimensions in mm, measured from ball joint
centre--to--centre or from ball joint centre to
extreme end of the rod.
554
599
637
90
79
K1 01 458
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95XF series Internal and external cab components
TECHNICAL DATA
1-11
Adjustment dimensions of exterior mirrors
without dead angle exterior mirror
Model without integrated bracket
A
B A
B
C
A
DE
K1 01 524
Size Normal (mm) Normal adjustment angle
A(1) 966 32_
B(1) 1293 29_
C 20_
D(2) 1410
E 1450
(1) Relative to the cab floor
(2) Main mirror
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TECHNICAL DATA
Internal and external cab components 95XF series
1-12
Model with integrated bracket
A
CB
B
A
C
DE
K1 01 525
Size Normal (mm) Normal adjustment angle
A 387 16_
B 147 66_
C 370 76_
D(1) 1387
E 1406
(1) Main mirror
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95XF series Internal and external cab components
TECHNICAL DATA
1-13
Adjustment dimensions of exterior mirrors
with dead angle exterior mirror
Model with integrated bracket
A
CB
A
D
C
D
B
EF
K1 01 526
Size Normal (mm) Normal adjustment angle
A 387 16_
B 84 56_
C 255 76_
D 640 76_
E(1) 1387
F 1406
(1) Main mirror
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TECHNICAL DATA
Internal and external cab components 95XF series
1-14
Dimensions of compulsory field of vision
B3
B4
B2
B1
A1A3
D1
C1
C3C4
C2
A2
B5
B
A
C
D
K100237
Mirror size 1 size 2 size 3 size 4 size 5
Pavement mirror [A] 1m 1m 1.25 m
Wide--angle exterior mirror [B] 2.5 m 15 m 12.5 m 25 m 3m
Main exterior mirror on co--driver’s
side [C]
30 m 3.5 m 0.75 m 4m
Main exterior mirror on driver’sside[D] 10 m 2.5 m
Note:
The field of vision dimensions of the dead angle
exterior mirror are not shown in the illustration
and the table because use of this mirror is not
required by law.
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95XF series Internal and external cab components
TECHNICAL DATA
1-15
Headlights
Height adjustment - 1.0 %
Windscreen wiper
motor
Motor speed 1 35 rpm
Motor speed 2 50 rpm
Heater fan series resistor
-R1 4.2ᐔ10%
-R2 1.4ᐔ10%
-R3 2.2ᐔ10%
Fan setting:
- 1 R1+R2+R3
-2 R2+R3
-3 R3
- 4 no resistor
Heater control
Colour of control cables:
- Heater valve LHD red
RHD blue
- Defroster valve LHD green
RHD yellow
- Foot valve LHD black
RHD green
Doors
Adjustment dimensions:
- gap size (from front post, except for
corner piece) 8ᐔ2mm
- maximum wedge shape of gap 2 mm
- transition between door-cab:
- inwards relative to front post 0 -1 mm
- outwards relative to rear post 0 -1 mm
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TECHNICAL DATA
Internal and external cab components 95XF series
1-16
1.2 TIGHTENING TORQUES
The tightening torques stated in this section are
different from the standard tightening torques
included in the overview of standard tightening
torques. Any other threaded connections that
are not specified must therefore be tightened to
the tightening torque stated in the overview of
standard tightening torques.
When attachment bolts and nuts are to be
replaced, it is important that they are of exactly
the same length and property class as the ones
removed, unless stated otherwise.
Windscreen wiper unit
Motor shaft nut 38 Nm
Windscreen wiper arm nut 18 Nm
Windscreen wiper arm bracket lock nut M20 18 Nm
Threaded holes in bulkhead
windscreen wiper arm bracket silicone sealant
Clutch pedal
Sealant for end of clutch pedal spindle silicone sealant
Recessed locking bolt according to standard(1)
Steering column
Universal joint attachment bolts 54 Nm(2)
Steering wheel attachment nut 65 Nm
Door
Door limiter attachment nut M6 10 Nm
Hinge attachment bolts 30 Nm
Lock plate attachment bolts 18 Nm(1)
Striker plate (cab) 23 Nm
Window crank attachment screw according to standard(1)
Grille
Grille--side hinge attachment bolts 15 Nm
Threaded holes in bulkhead
Hinge on cab side silicone sealant
Exterior mirrors
Pavement mirror adjusting nut 7.0 - 8.1 Nm
Model with integrated arm:
attachment nut M8 for lower pivoting point of
D-shaped arm:
-driver’sside 22Nm
-co--driver’sside 27Nm
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