DAF 95XF User manual

Maintenance manual
95XF

DW03247106
E200424 DAF Trucks N.V., Eindhoven,
the Netherlands
In the interest of continuing product
development, DAF reserves the right to change
specification or equipment at any time without
notice.
No part of this publication may be reproduced
and/or published by printing, photocopying,
microfilming or by any other means without the
manufacturer’s prior permission in writing.
200424

0
95XF series
STRUCTURE
TECHNICAL DATA
THREADED CONNECTIONS
FLUIDS, OIL AND LUBRICANTS
MAINTENANCE SCHEDULE
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES
200424
1
2
3
4
5

0
95XF series Contents
TECHNICAL DATA
1
CONTENTS
Page Date
1. XF/XE ENGINE 1-1 200424........................................................ ....
1.1 General 1-1 200424......................................................... ....
1.2 Tightening torques 1-2 200424................................................ ....
1.3 Filling capacities 1-2 200424.................................................. ....
2. VF ENGINE 2-1 200424........................................................... ....
2.1 General 2-1 200424......................................................... ....
2.2 Tightening torques 2-2 200424................................................ ....
2.3 Filling capacities 2-2 200424.................................................. ....
3. GEARBOX 3-1 200424............................................................ ....
3.1 Tightening torques 3-1 200424................................................ ....
3.2 Filling capacities 3-2 200424.................................................. ....
4. REAR AXLE 4-1 200424........................................................... ....
4.1 General 4-1 200424......................................................... ....
4.2 Tightening torques 4-1 200424................................................ ....
4.3 Filling capacities 4-1 200424.................................................. ....
5. RETARDER 5-1 200424........................................................... ....
5.1 Tightening torques 5-1 200424................................................ ....
5.2 Filling capacities 5-1 200424.................................................. ....
6. BRAKES 6-1 200424.............................................................. ....
6.1 General 6-1 200424......................................................... ....
7. STEERING GEAR 7-1 200424...................................................... ....
7.1 General 7-1 200424......................................................... ....
7.2 Tightening torques 7-1 200424................................................ ....
8. FRONT AXLE 8-1 200424......................................................... ....
8.1 General 8-1 200424......................................................... ....
8.2 Tightening torques 8-1 200424................................................ ....
9. TRAILING AXLE 9-1 200424....................................................... ....
9.1 General 9-1 200424......................................................... ....
9.2 Tightening torques 9-1 200424................................................ ....
10. LEADING REAR AXLE 09N044 (FTP-TYPE VEHICLES) 10-1 200424.................... ...
10.1 General 10-1 200424......................................................... ...
10.2 Tightening torques 10-1 200424................................................ ...
200424

TECHNICAL DATA
Contents 95XF series
2200424
0

0
95XF series XF/XE engine
TECHNICAL DATA
1-1
1. XF/XE ENGINE
1.1 GENERAL
Valve clearance
Valve clearance (cold/warm):
inlet 0.45 mm
exhaust 0.45 mm
DEB
DEB setting 1.40 mm
V-belt tension
Belt tension “12.5–mm” V-belts in Newtons (N)
Multiple V-belt Single V-belt
raw-edge1raw-edge1
New V-belt2
Setting tension 1200 600
Test tension ≥800 ≥400
Worn-in V-belt3
Minimum tension 500 250
Adjusting tension 700 350
(1) Raw-edge V-belts can be recognised by looking at
their edges and at the inside of the V-belt. Except for
the upper part of the belt side, no textile fabric is
present in the rubber (polished sides).
Version: either a toothed or a non-toothed belt.
(2) After fitting the new V-belt, set the pre-tension to the
”setting tension” and after a trial run inspect whether
the pre-tension complies with the ”test tension”.
If the tension reading is lower than the ”test tension”
specified in the table, set the V-belt to the minimum
”test tension”.
(3) If the V-belt tension is lower than the ”minimum
tension”, set the belt to the ”adjusting tension”.
M2121
200424

TECHNICAL DATA
XF/XE engine 95XF series
1-2
1.2 TIGHTENING TORQUES
Lubrication system
Oil drain plug 60 Nm
Oil filter 45 Nm
Central bolt for centrifugal oil filter 20 Nm
Valve cover
Valve cover attachment bolts 25 Nm
DEB
DEB attachment bolts 110 Nm
DEB set screw nut 25 Nm
1.3 FILLING CAPACITIES
Oil sump (incl. engine oil filter) approx. 29 litres
Cooling system with integrated ZF retarder approx. 50 litres + 10 litres
200424
0