Dancover GH158040 User manual

29-12-2021
Manual
for
Commercial greenhouse tunnel
9,7x16x3,95m

Assembly Instructions

2
Dear customer / dear garden friend,
We congratulate you on purchasing a greenhouse.
You have chosen a high quality and stable greenhouse.
Please read the assembly instructions first.
Follow this step by step!
Storage / keeping
Store protected - Please store all components in a dry place and protected from direct
sunlight!
Parts list / packing list
Before you start to assemble the greenhouse, please use this description (material list) to
check that the components supplied are complete.
Each packaging unit goes through a quality control, which also includes checking the
respective quantities. Missing parts can thus be almost ruled out. If parts are still missing,
please tell us the wrong position.
The manufacturer assumes no responsibility for damage caused by improper assembly or
force majeure.
Note:
If possible, the greenhouse should be set up in a sheltered place and not in stormy
weather. It is dangerous to leave a partially assembled house!
The roof of the greenhouse must be free from snow loads greater than 10cm!
Safety regulations / intended use:
Protective gloves, safety shoes and suitable head protection must always be worn when
assembling polycarbonate sheets and greenhouse components.
This variant of a greenhouse is designed for growing plants and should only be used for
this. Any use beyond this is considered improper.
The operator / user of the greenhouse is solely liable for any resulting damage!

3
The construction of the greenhouse must be carried out by at least two people! Work with
safe, handcrafted tools.
Always work with gloves (risk of injury, risk of cuts)
This symbol describes the manual work, e.g. the assembly of components
You need the following tools to set up:
Open spanner 13 mm
Plastic hammer
Tape measure 5m
Spirit level (1m)
Stepladder
Cutter knife
Cordless screwdriver

4
Frame
List of material:
Width: 9,70m
Lenght: 16,00m
Note: The number of items in this material list corresponds to a greenhouse
length of 16.00 m.
If the greenhouse length is longer/shorter, the individual items will be
adjusted accordingly! See also delivery note!
Qty.
Part-No.
Designation
1.1
14,00
9084
Arch 970ST
1.2
36,00
20007
Ancjor 80cm
1.3
14,00
9233
Strut 1,65m Typ 970
1.4
14,00
9225
Strut 3,69m Typ 970
1.5
14,00
9248
Longitudinal tube 1,98m (Querstrebe)
1.6
60,00
19004
Connector 2"
1.7
4,00
9251
Longitudinal tube 5,97m für 2m distance
1.8
2,00
9252
Longitudinal tube 3m für 2m distance
1.9
2,00
9253
Longitudinal tube 1m für 2m distance
1.10
6,00
9410
Connecting sleeves
1.11
24,00
9432
Longitudinal tube 1,90m
1.12
6,00
9434
Connector 1" End piece (2 Drilling)
1.13
21,00
9433
Connector 1" (3 Drilling)
1.14
8,00
16001
Impact bar Poppen 4m lang
1.15
6,00
18021
Double aluminum profile (4 x 6m and 2 x 4m)
1.16
6,00
9417
Square connector 15ner for aluminum profile
1.17
7,00
9412
Interconnects 54
1.18
16,00
9255
Cross tube 2,65m
1.19
32,00
13003
Film Type: 12m transparent (2 x 16m)
1.20
7,00
14004
Screw: 8x40
1.21
136,00
14005
Screw: 8x50
1.22
14,00
14006
Screw: 8x70
1.23
28,00
14007
Screw: 8x80
1.24
20,00
14008
Screw: 8x100
1.25
9,00
14009
Screw 8x 130

5
1.26
18,00
13997
T-head bolts 8x80
1.27
7,00
9470
Spacer
1.28
2,00
20024
Rep-Tape
Gable
Qty.
Part-No.
Designation
2.1
2,00
9044
Gable 970ST with top part
2.2
6,00
13021
Twin wall plate (4 x 2,10m x 4,20m; 4 x 1,05m x 3,50m)
2.3
2,84
13022
H-Profile (4 x 3,50m)
2.4
4,00
18020
Alu simply 6m
2.5
6,00
16001
Impact bar Poppen 4m
2.6
2,00
20002
Running rail 6,8
2.7
8,00
9428
Bracket straight for Typ ST 860-1200
2.8
2,00
9423
Retaining plate at an angle to the left, all types
2.9
2,00
9424
Retaining plate at an angle to the right, all types
2.10
4,00
9541
Big door handles
2.11
8,00
20003
Trolleys
2.12
4,00
20004
Door Stopper
2.13
8,00
14055
Screw: 12 x 120
2.14
2,00
9090
Door set (r+l)
2.15
4,00
9443
Guide shoe
2.16
4,00
9429
Guide shoe holder
2.17
4,00
9458
Tengelblech ST Kopfstück
2.18
2,00
9456
Retaining plate left
2.19
2,00
9457
Tengelblech ST Middle piece on the right
2.20
2,00
9455
Tengelblech 860/970ST Start on the right
2.21
2,00
9454
Tengelblech 860/970ST Start on the left
2.22
1,00
20028
Blower motor with pressure valve
2.23
140,00
14101
Self drilling screw.: 4,8x19
2.24
300,00
14102
Self drilling screw.: 4,8x19 m.D.
2.25
2,00
9062
Aufbauhilfeab Typ 9,70

6
Side ventilation
Qty.
Part-No.
Designation
3.1
1,82
13021
Twin wall plate (4 x 2,10m x 2,20m, 2 x 1,00 x 2,20m)
3.2
1,37
13022
H-Profile (2 x 2,20m)
3.3
6,00
9291
Cross tube 1.9m with 2 holes
3.4
12,00
19004
Clamps 2 "
3.5
12,00
14004
Screw 8x40
3.6
16,00
13002
Film: 10m transparent, divided for side ventilation
3.7
10,00
16001
Impact bar Poppen 4m
3.8
14,00
9549
Washer: 6,4 x 40
3.9
4,00
9249
Winding tube 6,00m
3.10
2,00
9411
Connector
3.11
2,00
20030
Hand crank gear
3.12
2,00
9538
Telescopic arm
3.13
32,00
20011
Plastic clips 1 "
3.14
32,00
13034
Wire rope sheathed
3.15
2,00
19021
Wire rope clamp
3.16
2,00
20005
Wire rope tensioner
3.17
50,00
20139
Webbing 23mm for side ventilation
3.18
16,00
13017
Tubular film: 2.15m transparent - divided for the vestibule
3.19
2,00
9253
Aluminum profile (L=1,60m)
3.20
2,00
9253
Aluminum profile (L=2,10m)
3.21
2,00
13013
Tubular film: 1.66 m transparent (L = 2.50 m with perlon cord)
3.22
50,00
14102
Self drilling screw.: 4,8x19 m.D.
3.23
100,00
14101
Self drilling screw.: 4,8x19
3.24
20,00
14103
Self drilling screw.: 6,3x 25
3.25
4,00
14006
Screw: 8x70
3.26
2,00
14005
Screw: 8x50
3.27
20,00
14053
Screw: 10 x 40
3.28
4,00
14050
Screw: 10 x 90

7
Foundation of your greenhouse
The stable and robust construction of the greenhouses allows them to be installed directly
on a level, pre-compacted surface.
The fastening is carried out with an earth anchor system and the film has to be buried.
1.0
Angle the base
1.1
Tension cords alongside
1.2
Measure diagonally - distances must be the same
1.3
Check parallelism

8
2.0.0
Anchor / longitudinal tube
2.1.0
2.1.1
Place the anchor along the cord - see for distance 2.1
20007
2.1.2
Push the longitudinal tubes through the eyelets of the anchor
9251
9252
9253
2.1.3
Connect the longitudinal pipes to the pipe sections.
9410
Note: The longitudinal tubes are 6m long, the start and end pieces are
shorter
150 cm
(200 cm)
4cm
9,70 m
9,73 m

9
3.0.0
Arch assembling
3.1.0
3.1.1
Assemble left / right arch - using connector 54
9084
9412
3.1.2
Fix the arch left / right to connector with screw 4.8x19
NOTE: nut must point inward
3.1.3
Mount connector, center
9433
Place a spacer between the pipe bend and the connector
NOTE: The nut must point downwards
9470
Push the pipe clamp (2x left / 2x right of the connector) onto the
bend
19004

10
3.2.0
Arch assembling
3.2.1
Place cross brace and screw left / right
NOTE: nut must point inwards
9225
14007
3.3.0
Connector longitudinal tube left / right
3.3.1
Mount connector on the right
NOTE: The nut must point downwards
9433
14006
3.3.2
Mount connector, left
NOTE: The nut must point downwards
9433

11
3.4.0
Struts
3.4.1
Screw the strut into the bore of the pipe bend left / right
9233
14007
3.4.2
Bring struts and cross struts together at point A and screw together
14004

12
3.5.0
Struts (outside)
3.5.1
Screw strut on pipe clamp in point 1 left / right
9248
14005
3.5.2
Push pipe clamp left / right (2x each) for point 2 onto the frame
19004
3.5.3
Screw strut on pipe clamp in point 2 left / right
9248
14005
1
1
2
2
1
2

13
4.1.0
Set up the arch / frame
4.1.1
Set up the preassembled frame in field 2 - screw it to the
longitudinal tube 5.97m
NOTE: - The nut must point inwards
14008
4.1.2
Push pipe clamp left / right (2x each) for bandage onto the frame
NOTE: The clamp leg must point inwards
19004
4.1.3
Screw the frame to the longitudinal tube
(see also 4.2.0 longitudinal tubes)
NOTE: - The nut must point inwards
9432
14008
4.1.4
Set up pre-assembled frames in field 3
ATTENTION: Secure both frames against tipping over!
4.1.5
Push pipe clamp left / right (2x each) for bandage onto the frame
NOTE: The clamp leg must point inwards
19004
1
2
3

14
4.2.0
Longitudinal pipes
NOTE - As soon as a frame is set up - mount the longitudinal tube
4.2.1
Mount the center tube
9432
14005
4.2.2
Mount the longitudinal pipe on the left
9432
14005
4.2.3
Mount the longitudinal tubes on the right
9432
14005
4.3.0
Associations
4.3.1
Place cross tubes between frames 2 + 3 - use a spirit level and
align the frame
9248
14005
4.3.2
Fix the cross tubes in place in the clamp - self-drilling screw 4.8x19
14101
4.3.3
Mount the cross tubes on the opposite side
9248
4.3.4
Repeat steps 4.1.2 bis 4.2.1

15
4.4.0
Aluminum clamping profile with double mount
4.4.1
Fasten the aluminum clamping profile (double mount) to the arch with
hammer head screws - drill a hole in the arch
NOTE: Position the profiles at a height of approx. 2.20 m
18021
13997
13997
4.4.2
Fasten the gable aluminum clamping profile with a pipe clamp
4.4.3
Connect the aluminum profile with the square connector
9417
4.4.4
Push the joint edges of the profiles together and secure with a self-
tapping screw
14101
4.4.5
Cover or mask the saw edge of the aluminum clamping profile at the
front and back so that the film is not damaged when it is pulled.
20024

16
5.0.0
Gable assembly
5.1.0
Gable element
9
5.1.1
Assemble gable element left / right using connector 54
NOTE: nut must point down
9041
9412
14006
5.1.2
Mount connector, center
Place spacer between pipe bend and connector
NOTE: nut must point down
9434
9470
14009
5.1.3
Mount connector, right –drilling in square tube (Pos.1)
NOTE: nut must point down
9434
14005
5.1.4
Mount connector, left - drilling in square tube (Pos.2)
NOTE: nut must point down
9434
14005
5.1.5
Place the assembly aid between the door posts
Note: Check the parallelism of the door posts
9062
14101
1
2

17
5.2.0
Upper part of the gable
5.2.1
9206
14101
5.2.2
Mount the pre-assembled upper part of the gable
NOTE: Use existing screw holes for positioning
14101

18
5.4.0
Running rail
5.4.1
Mount the running rail
Note: distance between running rail and post must be 15mm
5.4.2
Mount the retaining plate in the middle
5.4.3
Mount lteble, diagonally right and left

19
5.5.0
Guide shoes
5.5.1
Mount guide shoe holder left / right
9429
5.5.2
Mount the left / right guide shoe
9443
5.6.0
Alu-profile
5.6.1
Lay the Alu-Profile (6m length) over the gable arch
Lateral height approx. 1.7 m
18020
5.6.2
Fastening - Self-drilling screw 4.8x19 at a distance of approx. 30cm
14101
NOTE:
Profile direction = film pull
direction
Film pull direction