DBI SALA LAD-SAF User manual

USER INSTRUCTIONS 2
© Copyright 2009, DB Industries, Inc.
A Capital Safety Company
x1-4 3
Certificate No. FM 39709
ISO
9001 ANSI Z359
ANSI A14.3
EN 353-1:2002
CSA Z259.2.1
AS/NZS AS/NZS 1891.3:1997
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5
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CE TYPE TEST
No. 0320
TUV NEL
East Kilbride,
Glasgow
G75 0QU
UK
CE
PRODUCTION
QUALITY
CONTROL
No. 0086
BSI Product Services
Kitemark House
Mayland Ave.
Hemel Hempstead
HP2 4SQ UK
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FORM NO: 5902228
REV: O
LAD-SAF®
Flexible Cable Ladder Safety Systems
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FORWARD
This instruction describes installation and use of Lad-Saf®Flexible Cable Ladder Safety Systems. It
should be used as part of an employee training program as required by OSHA, ANSI, CSA, and CE.
WARNING: These instructions must be provided to the user and installer of this equipment. The
user and installer of this equipment must read and understand these instructions before use or
installation. Follow the manufacturer’s instructions for safety equipment used with this system.
Follow these instructions for proper use, inspection, and maintenance of this equipment. This
equipment is intended to be used as part of a complete LAD-SAF®ladder safety system. Alterations,
substitutions, or misuse of this equipment, or failure to follow instructions, may result in serious
injury or death.
IMPORTANT: If you have questions on the installation, use, maintenance, or suitability of this
equipment for your application, contact DBI-SALA.
IMPORTANT: Before using this equipment, record the product identification information from the
installation and service label in the maintenance log in section 9.0 of this manual.
PART LISTS AND PART REFERENCES
The Part Lists in the next section of this instruction illustrate and list the parts that can comprise a
typical Lad-Saf®Ladder Safety System. Because various part types may have multiple part options and
part numbers, part references in the ensuing instructions will use the Item Number defined in the left
hand column of each Part List (e.g., TB-1, BB-5, etc.) where appropriate. Refer back to the Part Lists
for associated part numbers.
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GLOSSARY REFERENCE BOXES
Numbered Glossary Reference Boxes on the front cover of this instruction reference
the following items:
1: Flexible Cable Ladder Safety Systems 2: User Instructions 3: Standards 4: Top Bracket
5: Cable 6: Full Body Harness with Front Attachment 7: Detachable Cable Sleeve 8: Cable
Guide 9: System Label with i-Safe™ RFID Tag 10 : Bottom Bracket 11 : EC Test Performed 12 :
Number of body checking the manufacture of this PPE
EN

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Figure 1: Part List TB - Top Brackets
ITEM ANSI, CSA, AS/NZS CE DESCRIPTION
TB-1 6116054 6116054 Top Bracket Galvanized
TB-2 6116056 KC36116056 Top Bracket Galvanized
TB-3 6116280 KC3PL280 Top Bracket Galvanized
6116278 6116278 Top Bracket Galvanized, 8 mm
TB-4 6116210 KC3PL210 Top Bracket Stainless Steel
TB-5 6116224 6116224 Top Bracket Galvanized
TB-6 6116250 KC36116250 Top Bracket Galvanized
TB-7 6116261 KC36116261 Top Bracket Galvanized

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Figure 1 (continued): Part List TB - Top Brackets
ITEM ANSI, CSA, AS/NZS CE DESCRIPTION
TB-8 6116120 6116120 Top Bracket, Galvanized, Telescoping
TB-9
6116005 KC36110020 Top Bracket, Stainless Steel for 1-1/4” rung (2 clamps)
6116050 6116050 Top Bracket, Galvanized for 2” x 1-1/2” rung
6116052 6116052 Top Bracket, Galvanized for 1-1/2” rung
6116325 6116325 Top Bracket, Stainless Steel for 1-1/8” rung
6116328 6116328 Top Bracket, Galvanized for 1-1/8” x 2” rung
TB-10 6116410 6116410 Top Bracket, Galvanized
TB-11 6116010 KC3PL10 Curved Ladder Top Bracket, Galvanized
TB-12 6116016 6116016 Curved Ladder Top Bracket, Stainless Steel

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Figure 1 (continued): Part List TB - Top Brackets
ITEM ANSI, CSA, AS/NZS CE DESCRIPTION
TB13
6116048 6116048 Top Bracket, Galvanized for 1-1/2” x 1-1/2” angle x 30o
6116051 6116051 Top Bracket, Galvanized for 1-1/4” angle
6116055 6116055 Top Bracket, Galvanized for 1” x 3/4” angle
6116057 6116057 Top Bracket, Galvanized for 1-1/2” x 1-1/2” angle
6116059 6116059 Top Bracket, Galvanized for 1” angle
6116282 KC36116282 Top Bracket, Galvanized for 1-1/2” x 1-1/2” angle (square spacer)
TB14
6116286 6116286 Top Bracket, Galvanized for 1-1/2” x 1-1/2” rung
6116290 6116290 Top Bracket, Galvanized for 1-3/4” round rung
6116291 6116291 Top Bracket, Galvanized for 1-3/4” x 2-1/4” rung
6116292 6116292 Top Bracket, Galvanized for 2-1/2” x 3/8” rung
6116293 6116293 Top Bracket, Galvanized for 2” x 1” rung
6116294 6116294 Top Bracket, Galvanized for 2” x 2” rung
6116295 6116295 Top Bracket, Galvanized for 4” x 2” rung
6116296 6116296 Top Bracket, Galvanized for 2” x 4” rung
6116324 6116324 Top Bracket, Stainless Steel for 2” round rung

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Figure 2: Part List BB - Bottom Brackets
ITEM ANSI, CSA, AS/NZS CE DESCRIPTION
BB-1
6100090 KC3PL90 Bottom Bracket, Galvanized
6100091 KC36100091 Bottom Bracket, Galvanized, Extra-Long
6100092 6100092 Bottom Bracket, Galvanized, 37”
6100093 6100093 Bottom Bracket, Galvanized, 48”
BB-2
6100060 6100060 Bottom Bracket, Galvanized for 2” x 1-1/4” rung
6100070 6100070 Bottom Bracket, Stainless Steel
6100073 6100073 Bottom Bracket, Stainless Steel for 1-1/8” x 2” rung
6100128 6100128 Bottom Bracket, Galvanized for 1-1/2” rung
BB-3
6100072 6100072 Bottom Bracket, Stainless Steel for 2” round rung
6100100 KC361001W Bottom Bracket, Galvanized for 1-1/2” x 1-1/2” rung
6100110 6100110 Bottom Bracket, Galvanized for 1-1/4” x 2-1/4” rung
6100111 6100111 Bottom Bracket, Galvanized for 4” x 2” rung
6100112 6100112 Bottom Bracket, Galvanized for 2” x 1” rung
6100113 6100113 Bottom Bracket, Galvanized for 1-3/4” round rung
6100114 6100114 Bottom Bracket, Galvanized for 2-1/2” x 3/8” rung
6100115 6100115 Bottom Bracket, Galvanized for 2” x 2” rung
6100116 6100116 Bottom Bracket, Galvanized for 2” x 4” rung
BB-4 6100095 KC3PL95 Bottom Bracket, Stainless Steel
BB-5 6100224 6100224 Bottom Bracket, Stainless Steel
BB-6 6100015 KC3PL822 Bottom Bracket, Galvanized

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Figure 2 (continued): Part List BB - Bottom Brackets
ITEM ANSI, CSA, AS/NZS CE DESCRIPTION
BB-7 6100035 KC36100035 Bottom Bracket, Galvanized
6100038 KC36100038 Bottom Bracket - Stainless Steel
BB-8 6100045 6100045 Bottom Bracket, Galvanized
BB-9
6100050 6100050 Bottom Bracket, Galvanized for 1-5/8” x 1-3/8” rung
6100055 6100055 Bottom Bracket, Galvanized for 1-1/2” x 1-1/2” angle 30o
6100065 KC36100065 Bottom Bracket, Galvanized for 1-1/2” x 1-1/2” x 3/16” angle
(square spacer)
6100131 6100131 Bottom Bracket, Galvanized for 1/14” angle
6100132 6100132 Bottom Bracket, Galvanized for 1-3/4” angle
6100133 6100133 Bottom Bracket, Galvanized for 1-1/2” x 1-1/4” rung
6100134 6100134 Bottom Bracket, Galvanized for 1” rung

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Figure 3: Part List CG - Cable Guides
ITEM ANSI, CSA, AS/NZS CE DESCRIPTION
CG-1 6100249 6100249 Cable Guide, Stainless Steel, 45O bend
CG-2 6100140 6100140 Cable Guide
CG-3
6100400 KC3PL330 Cable Guide, Galvanized
6100401 6100401 Cable Guide, Stainless Steel
6100402 6100402 Cable Guide, Galvanized, 1-3/4” center
CG-4
6100430 KCPL379 Cable Guide, Galvanized
6100431 6100431 Cable Guide, Galvanized
6100432 6100432 Cable Guide, Stainless Steel
6100435 6100435 Cable Guide, Stainless Steel, 4” extra length
CG-5
6100420 6100420 Cable Guide, Galvanized, (Stainless Steel hardware), 1-1/4” x 2” rung
6100421 6100421 Cable Guide, Stainless Steel, 1-1/4” x 2” rung
6100422 6100422 Cable Guide, Stainless Steel, 1-3/4” x 1-3/4” rung
6100423 6100423 Cable Guide, Stainless Steel, 1-3/4” x 2-1/4” rung
6100424 6100424 Cable Guide, Stainless Steel, 1-3/8” x 1-3/4” rung
6100425 6100425 Cable Guide, Stainless Steel, 2” x 1” rung
6100426 6100426 Cable Guide, Stainless Steel, 2” x 2” rung
6100427 6100427 Cable Guide, Stainless Steel, 1-5/8” x 1” rung
6100428 KC36100428 Cable Guide, Galvanized, 1-1/2” rung
6100429 6100429 Cable Guide, Stainless Steel, 2-1/4” x 2-1/2” rung
6100457 KC3PL333 Cable Guide, Stainless Steel
CG-6
6100448 KC36100448 Cable Guide, Stainless Steel, 1-1/15” angle rung
6100449 6100449 Cable Guide, Stainless Steel, 2-3/8” x 7/8” rung
6100453 6100453 Cable Guide, Stainless Steel, 1-1/4” angle rung
6100454 6100454 Cable Guide, Stainless Steel, 1” x 3/4” angle
CG-7 6100525 6100525 Cable Guide, Stainless Steel, 1-1/2” angle rung
CG-8 6100455 6100455 Cable Guide, Stainless Steel, 1-1/4” x 1-1/4” angle
CG-9 6100505 KC3PL190 Cable Guide, Stainless Steel
6100506 6100506 Cable Guide, Stainless Steel, 1-1/4” x 1-1/4” x 3/16” angle

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Figure 3 (continued): Part List CG - Cable Guides
ITEM ANSI, CSA, AS/NZS CE DESCRIPTION
CG-10 6100460 6100460 Cable Guide, Stainless Steel, w/Twist 39O
6100461 6100461 Cable Guide, Stainless Steel, w/Twist 27O
6100462 6100462 Cable Guide, Stainless Steel, w/Twist 45O
CG-11 6100475 6100475 Cable Guide, Stainless Steel, 1-1/2” x 1-1/2” angle 30O
CG-12 6100533 6100533 Cable Guide, Stainless Steel, w/Latch and Clamp Plate
CG-13 6100532 6100532 Cable Guide, Galvanized, w/Latch
CG-14 6100530 KC36100530 Cable Guide
6100531 6100531 Cable Guide, no U-Bolt
CG-15 6100515 KC3PL105 Cable Guide, Galvanized 6100516 KC36100516 Cable Guide, Galvanized, w/Caps
6100517 6100517 Cable Guide, Stainless Steel
CG-16 6100470 6100470 Cable Guide
CG-17
6100520 6100520 Cable Guide, Stainless Steel, 4.313” long
6100521 6100521 Cable Guide, Galvanized, w/Caps
6100522 6100522 Cable Guide, Galvanized
6100523 KC3PL310 Cable Guide, Stainless Steel, 4.125” long

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Figure 4: Part List SO - Stand-Offs
ITEM ANSI, CSA, AS/NZS CE DESCRIPTION
SO-1 Top/Bottom Bracket Horizontal Stand-Off
SO-2 6100710 KC36100710 Top/Bottom Bracket Weld-On Stand-Off
SO-3 Cable Guide Round Leg Stand-Off Support
SO-4
6100600 6100600 Top/Bottom Bracket Angle Stand-Off, 60Oangle, 2” - 2-1/2” angle size, Stainless Steel
6100601 6100601 Top/Bottom Bracket Angle Stand-Off, 60Oangle, 3” - 3-1/2” angle size, Galvanized
6100602 6100602 Top/Bottom Bracket Angle Stand-Off, 60Oangle, 3” - 3-1/2” angle size, Stainless Steel
6100603 6100603 Top/Bottom Bracket Angle Stand-Off, 60Oangle, 4” - 4-1/2” angle size, Galvanized
6100604 6100604 Top/Bottom Bracket Angle Stand-Off, 60Oangle, 4” - 4-1/2” angle size, Stainless Steel
6100606 6100606 Top/Bottom Bracket Angle Stand-Off, 60Oangle, 6” - 6-1/2” angle size, Stainless Steel
6100607 6100607 Top/Bottom Bracket Angle Stand-Off, 60Oangle, 5” - 5-1/2” angle size, Galvanized
6100635 6100635 Top/Bottom Bracket Angle Stand-Off, 90Oangle, 2” - 2-1/2” angle size, Stainless Steel
6100636 6100636 Top/Bottom Bracket Angle Stand-Off, 90Oangle, 3” - 3-1/2” angle size, Galvanized
6100637 6100637 Top/Bottom Bracket Angle Stand-Off, 90Oangle, 3” - 3-1/2” angle size, Stainless Steel
6100638 6100638 Top/Bottom Bracket Angle Stand-Off, 90Oangle, 4” - 4-1/2” angle size, Stainless Steel
6100639 6100639 Top/Bottom Bracket Angle Stand-Off, 90Oangle, 4” - 4-1/2” angle size, Galvanized
6100640 6100640 Top/Bottom Bracket Angle Stand-Off, 90Oangle, 5” - 5-1/2” angle size, Stainless Steel
6100641 6100641 Top/Bottom Bracket Angle Stand-Off, 90Oangle, 6” - 6-1/2” angle size, Stainless Steel
6100642 6100642 Top/Bottom Bracket Angle Stand-Off, 90Oangle, 8” - 8-1/2” angle size, Galvanized
6100643 6100643 Top/Bottom Bracket Angle Stand-Off, 90Oangle, 9” - 9-1/2” angle size, Stainless Steel
6100644 6100644 Top/Bottom Bracket Angle Stand-Off, 90Oangle, 3-1/2” - 4” angle size, Stainless Steel
SO-5 Top/Bottom Bracket Round Leg Stand-Off
SO-6
6100610 6100610 Cable Guide Angle Leg Stand-Off Support, 60Oangle, 2” - 2-1/2” angle size, Galvanized
6100611 6100611 Cable Guide Angle Leg Stand-Off Support, 60Oangle, 3” - 3-1/2” angle size, Galvanized
6100612 6100612 Cable Guide Angle Leg Stand-Off Support, 60Oangle, 3” - 3-1/2” angle size, Stainless Steel
6100613 6100613 Cable Guide Angle Leg Stand-Off Support, 60Oangle, 4” - 4-1/2” angle size, Galvanized
6100614 6100614 Cable Guide Angle Leg Stand-Off Support, 60Oangle, 4” - 4-1/2” angle size, Stainless Steel
6100620 6100620 Cable Guide Angle Leg Stand-Off Support, 90Oangle, 2” - 2-1/2” angle size, Stainless Steel
6100621 6100621 Cable Guide Angle Leg Stand-Off Support, 90Oangle, 3” - 3-1/2” angle size, Galvanized
6100622 6100622 Cable Guide Angle Leg Stand-Off Support, 90Oangle, 3” - 3-1/2” angle size, Stainless Steel
6100623 6100623 Cable Guide Angle Leg Stand-Off Support, 90Oangle, 4” - 4-1/2” angle size, Galvanized
6100624 6100624 Cable Guide Angle Leg Stand-Off Support, 90Oangle, 4” - 4-1/2” angle size, Stainless Steel
6100625 6100625 Cable Guide Angle Leg Stand-Off Support, 90Oangle, 5” - 5-1/2” angle size, Stainless Steel
6100626 6100626 Cable Guide Angle Leg Stand-Off Support, 90Oangle, 5” - 5-1/2” angle size, Galvanized
6100627 6100627 Cable Guide Angle Leg Stand-Off Support, 90Oangle, 6” - 6-1/2” angle size, Galvanized
6100628 6100628 Cable Guide Angle Leg Stand-Off Support, 90Oangle, 6” - 6-1/2” angle size, Stainless Steel
6100629 6100629 Cable Guide Angle Leg Stand-Off Support, 90Oangle, 8” - 8-1/2” angle size, Galvanized
6100630 6100630 Cable Guide Angle Leg Stand-Off Support, 90Oangle, 8” - 8-1/2” angle size, Stainless Steel
6100631 6100631 Cable Guide Angle Leg Stand-Off Support, 90Oangle, 3-1/2” - 4” angle size, Stainless Steel
SO-7 6100135 6100135 Cable Guide Stand-Off Support, Galvanized
6100136 KC36100136 Cable Guide Stand-Off Support, Stainless Steel

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Figure 5: Part List LS - LAD-SAF®Detachable Sleeves
ITEM ANSI, CSA CE DESCRIPTION
LS-1 6116541
(ANSI A14.3, CSA Z259.2.1) Flex Sleeve, 8.0 mm or 9.5 mm (5/16” or 3/8”), Sleeve Only
LS-2 6116540
(ANSI A14.3, CSA Z259.2.1) Flex Sleeve, 8.0 mm or 9.5 mm (5/16” or 3/8”), w/Carabiner
LS-3 6116507
(EN353-1:2002) Flex Sleeve, 8.0 mm or 9.5 mm (5/16” or 3/8”), w/Shock Pack & Carabiner

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1.0 APPLICATIONS
1.1 PURPOSE: LAD-SAF®flexible cable ladder safety systems are designed to provide protection against falling
for persons connected to the system while climbing fixed ladders or similar climbing structures.
A. APPLICATIONS: LAD-SAF®systems include installations on fixed ladders or ladder like climbing
surfaces that are part of a structure. Examples include; water tank ladders, mono poles (wood, steel, or
concrete) buildings, manways, antenna structures, and towers.
1.2 LIMITATIONS: LAD-SAF®systems are not intended to be installed on portable ladders. These systems are
designed for use on ladders that are generally vertical. Ladders must be at least 75 degrees from horizontal
for proper system operation, except for curved top bracket installations. The following application limitations
must be considered before installing or using the LAD-SAF®system.
A. LADDER STRUCTURE: The ladder structure to which the system is installed must be capable of
withstanding the loads applied by the system in the event of a fall (see Section 2.3).
B. SYSTEM CAPACITY: The number of users allowed on the system at one time varies depending on the
type of system and installation. Generally, system capacities range from one to four users. See sections
2.0 and 3.0 for more information on capacity limitations. System capacities are based on a maximum
user’s weight, including tools and clothing, of 310 lbs (140.6 kg).
C. FALL CLEARANCE: Fall clearance below the feet of the user and the ground or other surfaces must not
be less than 7 ft. (2 m).
D. ENVIRONMENTAL HAZARDS: Use of this equipment in areas with environmental hazards may
require that additional precautions be taken to reduce the possibility of injury to the user or damage
to the equipment. Hazards may include, but are not limited to: high heat caused by welding or metal
cutting; caustic chemicals; seawater; high voltage power lines; explosive or toxic gases; moving
machinery; sharp edges.
E. COMPONENT COMPATIBILITY: LAD-SAF®systems must be installed and used as a complete
system. Only DBI-SALA’s detachable cable sleeve (see Figure 5) may be used with this system. DBI-
SALA recommends using a full body harness with a front attachment for ladder climbing. A body belt
is not recommended for use with the LAD-SAF®system. If a fall occurs when using a body belt it may
cause unintentional release and possible suffocation because of improper body support. Substitutions of
equipment or system components must not be made without the written consent of DBI-SALA.
WARNING: Before using a LAD-SAF®Ladder System in combination with a climb assist system,
consult the climb assist system manufacturer’s instructions for any restrictions or limitations
concerning simultaneous use of these systems. Capital Safety has found that some connection
combinations may interfere with proper operation of the LAD-SAF®Detachable Sleeve and may result
in failure to arrest a fall. Avoid connecting the sleeve used on the LAD-SAF®Ladder System into the
same harness connection D-ring as is occupied by the climb assist system. Ensure that movement of
the arm of the LAD-SAF®sleeve is not restricted or interfered with by the climb assist system or its
connectors. Failure to heed this warning may result in serious injury or death.
F. TRAINING: This equipment is intended to be installed and used by persons who have been trained in
its correct application and use.
1.3 Refer to applicable local, and national requirements governing this equipment for more information on
ladder safety systems and associated components, including OSHA 1910.27.
2.0 SYSTEM REQUIREMENTS
2.1 COMPATIBILITY OF COMPONENTS AND SUBSYSTEMS: This equipment is designed for use with DBI-
SALA approved components and subsystems. The use of non-approved components and subsystems may
jeopardize compatibility of equipment, and could affect the safety and reliability of the complete system.
2.2 COMPATIBILITY OF CONNECTORS: Connectors used with this system (hooks, carabiners, D-rings)
must be capable of supporting a minimum of 5,000 lbs (22.2 kN). Use caution to assure compatibility of
hooks and the connection point. See section 4.4 on making connections. Non-compatible connectors may
unintentionally disengage (roll-out). Connectors must be compatible in size, shape, and strength. Self
closing/self locking connectors are highly recommended by DBI-SALA.

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2.3 LOAD REQUIREMENTS FOR STRUCTURE AND BRACKET CONNECTIONS: The climbing structure to which
the LAD-SAF®system is installed must be capable of supporting the loads imposed by the system. For calculation
purposes the required bracket load may be assumed to be distributed evenly between the number of rung
attachments. For example; the TB-3 top bracket is supplied with three rung connections. The load required for
each rung for a single user system is 1,125 lbs (5.0 kN) per rung (3,375 lbs [15.0 kN]/3).
A. TOP BRACKET: The top bracket connection loads include system pretension and forces associated with
arresting a fall. Load requirements for the top bracket vary depending on the number of users allowed
on the system at one time, top bracket model, and type of connection to the structure.
1. The following top brackets allow up to four users on the system at one time:
Item Numbers; TB-2, TB-3, TB-4, TB-6, TB-7, TB-10 and Part Numbers; 6116048, 6116050, 6116051,
6116052, TB-1, 6116055, 6116057, 6116059, TB-5, 6116282, 6116286, 6116290, 6116291,
6116292, 6116293, 6116294, 6116295, 6116296, 6116328.
Note: Other installation requirements may limit the number of users allowed on a system. See section 3.0.
Top Bracket Connection Loads: One user on the system: 3,375 lbs (15.0 kN)
Two users on the system: 4,350 lbs (19.3 kN)
Three users on the system: 5,325 lbs (23.7 kN)
Four users on the system: 6,300 lbs (28.0 kN)
Exception: TB-1 top bracket is designed for use with 6116336 or 6116337 grab bar extension. When
the grab bar is used as a connection for a personal fall arrest system the bracket connection must
support a minimum of 5,000 lbs (22.2 kN)., or 3,600 lbs (16.0 kN) for a certified anchorage. See ANSI
Z359.1 and OSHA regulations.
2. These top brackets allow one user only:
Item Numbers; TB-8, TB-11 and Part Numbers; TB-9 (KC36110020), 6116325, and 6116324
Top Bracket Connection Loads: One user on the system: 3,375 lbs (15.0 kN)
B. BOTTOM BRACKET: The bottom bracket connection must be capable of supporting a system
pretension load of 750 lbs (3.3 kN) in the direction of loading.
3.0 SYSTEM INSTALLATION
3.1 LAD-SAF®systems are designed for easy installation onto a variety of ladder structures. To begin the
installation you need to know the model numbers of the top and bottom brackets, cable guides, and type of
cable (galvanized or stainless steel). Figures 1, 2, and 3 identify most models. Some brackets are designed
to be installed using stand-off supports which go between the bracket and structure. You need to know
model numbers of stand-off supports if included with your system. See Figure 4 for model numbers of most
stand-off supports. Follow the instructions for the models included in your system.
Generally, the LAD-SAF®system is installed from the top of the ladder down. The basic procedure is:
Step 1. Install the top bracket
Step 2. Connect the cable to the top bracket
Step 3. Install the cable guides
Step 4. Install the bottom bracket
Step 5. Tension the cable
Step 6. Inspect the installation
Planning the installation can minimize the amount of time on the ladder and improve safety.
WARNING: Use caution when installing LAD-SAF®systems. Wear personal protective equipment,
including safety glasses and steel-toed shoes. Use personal fall arrest or restraint systems when
exposed to a fall hazard. Use caution when installing LAD-SAF®systems near electrical power lines.
LAD-SAF®cables are conductive. Do not connect to a partially installed LAD-SAF®system.
3.2 WELDING RECOMMENDATIONS: Some installations require welding brackets to the structure. DBI-SALA
recommends that welding be completed by a certified professional welder in accordance with applicable
national welding codes or standards. Base and filler materials must be compatible with galvanized or
stainless steel, depending on the materials of your system. Protect finished welds from corrosion with
coating or paint.

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3.3 TOP BRACKET INSTALLATION: Before
installing the top bracket it is recommended that
the ladder or climbing structure be evaluated
by a qualified engineer to determine if the load
requirements for the system are satisfied.
A. INSTALLATION OF TB-2, TB-3, TB-10
TOP BRACKETS:
Direct Connection to Ladder:
See Figure 6 for typical installations of the
TB-3, TB-10, and TB-2 top brackets onto a
round rung ladder. The top bracket should be
positioned to allow users safe access when
connecting or disconnecting from the system.
The top bracket is typically mounted in the
center of the climbing surface for ease of
climbing, but may be located towards the side
of the ladder if required.
TB-3, TB-10:
• The top bracket may be installed with up
to four feet extending above the top rung
connection for systems limited to one
user. This will allow the use of only two
ladder rung clamps. Ensure the ladder will
withstand the required loads between the
two rungs.
• The top bracket may be installed with up
to three feet extending above the top rung
connection for systems allowing up to two
users simultaneously.
• The top bracket may be installed with up to two feet
extending above the top rung connection for systems
allowing up to four users simultaneously.
TB-2:
• The top bracket may be installed with up to five feet
extending above the top bracket connection for systems
allowing up to four users simultaneously.
WARNING: One rung clamp (two for the TB-10 bracket) is designed
to bolt through the bracket and onto the rung. This clamp must not
be omitted, or the bracket may slip under load.
Install rung clamps using the hardware provided. Do not
substitute other fasteners. Torque fasteners to 20-25 ft-lbs
(27.1-33.9 N-m).
Stand-off Support Connection:
Figure 6 shows the installation of the TB-3 top bracket using
a horizontal stand-off bracket. These installations are limited
to one user on the system at a time. Use hex bolts in place of
U-bolts to attach the TB-3 top bracket to the horizontal stand-
off. Torque fasteners to 20-25 ft-lbs (27.1-33.9 N-m).
Ladder Rung Support:
Figure 8 shows the installation of the 6100151 ladder rung
support piece. The rung support is used to support hollow
rungs with a minimum inside diameter between 1 in. (2.54 cm)
and 1-1/8 in. (2.86 cm). In some applications the ladder rungs
Figure 6 - Installing Top Brakcets
Height above
Top Connection
Height
above
Top
Connection
TB-2 & TB-3
Installation TB-10
Installation
Figure 7 - Stand-off Support
Connection
TB-3 Installation
with Horizontal Stand-Off

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Figure 8 - Ladder Rung Support Piece
17” (43 cm) Max
outside dimension

17
must be supported in order to meet required strengths and
to prevent rung collapse. The rung support piece can be
used on those rungs supporting top brackets, cable guide
and bottom brackets.
The ladder or climbing structure must be evaluated by a
qualified engineer to determine if the load requirements for
the system with rung supports are satisfied.
Install ladder rung support at each LAD-SAF® component
connection point.
B. INSTALLATION OF TB-1 TOP BRACKET AND
6116336 GRAB BAR:
See Figure 9 for a typical installation of the TB-1 top
bracket onto a round rung ladder. The top bracket should
be positioned to allow users safe access when connecting
or disconnecting from the system. The top bracket is
typically mounted in the center of the climbing surface for
ease of climbing, but may be located towards the side of
the ladder if required.
WARNING: The top rung clamp bolts through a plate that
is welded onto the bracket. This rung clamp must not be
omitted, or the bracket may slip under load.
Install rung clamps using the hardware provided. Do not
substitute other fasteners. Torque fasteners to 20-25 ft.-lbs
(27.1-33.9 N-m).
The 6116336 grab bar is installed by sliding the grab
bar into the square tube of the bracket and installing the
detent pin into the grab bar.
C. INSTALLATION OF TB-11 AND TB-12 CURVED
LADDER TOP BRACKETS:
See Figure 10 for a typical installation of the TB-11 and
TB-12 top brackets onto a curved round rung ladder. The
top bracket should be positioned to allow users safe access when connecting or disconnecting from the
system. Adjust the top bracket position so that the carrier cable conforms to the curvature of the ladder.
Cable guides must be positioned along the ladder curve to prevent the cable from contacting the ladder.
See section 3.4 for information on cable guides. The top bracket is typically mounted in the center of
the climbing surface for ease of climbing, but may be located towards the side of the ladder if required.
Install rung clamps using the hardware provided. Do not substitute other fasteners. Torque fasteners to
20-25 ft-lbs (27.1-33.9 N-m).
D. INSTALLATION OF TB-4, TB-6, AND TB-7 BOLT-ON TOP BRACKETS:
See Figure 11 for a typical installation of the TB-4, TB-6, and TB-7 top brackets. The top bracket should
be positioned to allow users safe access when connecting or disconnecting from the system. The top
bracket is typically mounted in the center of the climbing surface, directly above the ladder, for ease of
climbing, but may be located towards the side of the ladder, 12 inches (30.5 cm) maximum from center,
if required. The top brackets are to be connected to the structure with a DBI-SALA or customer supplied
stand-off support. Stand-off supports must support the loads specified in section 2.3, and must be
compatible with the LAD-SAF®system.
Figure 9 - Installing Top Bracket
and Grab Bar
TB-1 Top Bracket and
6116336 Grab Bar
TB-1 Top Bracket

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Figure 10 - Installing Curved Ladder Top Brackets
TB-11 Top Bracket
Installation TB-12 Top Bracket
Installation
Figure 11 - Installing Bolt-on Top Bracket & Weld-on Stand-off
TB-4, TB-6, TB-7 Top Brackets with
SO-2 Stand-Off Installation
SO-2 Stand-Off
Installation
1-1/8”
(2.86 cm)
Angle Leg and Round Leg Stand-off Installation:
See Figure 12 for the installation of the angle and round leg stand-off supports. Install stand-off
supports using the hardware provided. Do not substitute other fasteners. Torque 3/8-inch fasteners
to 20-25 ft-lbs (27.1-33.9 N-m). Install the top bracket to the stand-off support using the 1/2-inch
fasteners provided. Torque 1/2-inch fasteners to 40-45 ft-lbs (54-61 N-m). Note: For the TB-6 stand-off,
fasteners are not supplied. DBI-SALA recommends using lock washers, double nuts, or other methods
to ensure fasteners will not loosen.
SO-2 Weld-on Stand-off Installation:
Install the SO-2 stand-off support as shown in Figure 11. See section 3.2 for welding recommendations.
The stand-off must be perpendicular to the pole surface and in-line with the carrier cable.

19
WARNING: Installations that use the angle
leg or round leg stand-off support brackets are
limited to one user on the system at a time.
E. INSTALLATION OF TB-5 WOOD
POLE TOP BRACKET:
See Figure 13 for a typical
installation of the TB-5 top bracket
onto a wooden pole. The top bracket
should be positioned to allow users
safe access when connecting or
disconnecting from the system. The
top bracket is typically mounted in
the center of the climbing surface for
ease of climbing, but may be located
towards the side of the ladder if
required. Use 1/2-inch fasteners (not
provided) to attach the top bracket
to the pole. Fasteners should extend
through the pole when possible.
DBI-SALA recommends using lock
washers, double nuts, or other
methods to ensure fasteners will not loosen.
F. INSTALLATION OF TB-9, TB-13, AND TB-14 TOP
BRACKETS:
See Figure 14 for a typical installation of the top bracket
onto a ladder. Some brackets utilize rung spacers while
others do not (see Figure 1). The top bracket should be
positioned to allow users safe access when connecting
or disconnecting from the system. The top bracket is
typically mounted in the center
of the climbing surface for ease
of climbing, but may be located
towards the side of the ladder if
required.
The top bracket may be installed•
with up to 4 ft. (1.2 m) extending
above the top rung connection
for systems limited to one user.
This will allow the use of only two
ladder rung clamps. Ensure the
ladder will withstand the required
loads between the two rungs.
• The top bracket may be installed with up to 3 ft. (0.9 m) extending above the top•
rung connection for systems allowing up to two users simultaneously.
• The top bracket may be installed with up to 2 ft. (0.6 m) extending above the top• rung connection for systems allowing up to four users simultaneously.
WARNING: One rung clamp (lower connection) is designed to bolt through the bracket
and onto the rung. This clamp must not be omitted, or the bracket may slip under load.
Install rung clamps using the hardware provided. Do not substitute other fasteners.
Torque fasteners to 20-25 ft-lbs (27.1-33.9 N-m).
Figure 12 - Installing Angle Leg & Round Leg Stand-offs
Figure 13 - Installing TB-5 Top Bracket
TB-5 Top Bracket
Installation
Figure 14 - Typical
Installation of Top
Bracket

20
G. INSTALLATION OF TB-8 TELESCOPING TOP BRACKET:
See Figure 15 for a typical installation of the TB-8 top bracket onto
a round rung ladder. The top bracket should be positioned to allow
users safe access when connecting or disconnecting from the system.
The top bracket is typically mounted in the center of the climbing
surface for ease of climbing, but may be located towards the side of
the ladder if required. The TB-8 top bracket is designed to mount at
or near the top of the ladder and telescope up when in use. Typical
installations include access ladders into manholes and under trap
doors.
Installations that use the TB-8 top bracket are limited to one user on
the system at a time.
Install rung clamps using the hardware provided. Do not substitute
other fasteners. Torque fasteners to 20-25 ft-lbs (27.1-33.9 N-m).
TO OPERATE: Pull up on the bracket handle and rotate it clockwise
to lock it in place. Secure the front attachment point on a full body
harness to the carrier cable with a Lad-Saf®detachable cable sleeve
and climb up and down the ladder. (See the Lad-Saf®Detachable
Cable Sleeve User Instruction Manual for details). When you are done
rotate the bracket handle counterclockwise and allow the bracket to
slide back down into the stationary bracket.
H. INSTALLATION OF D-RING ANCHORAGE: The D-ring Anchorage
is designed for used with the DBI-SALA Force2™energy absorbing
lanyard and full body harness. The D-ring Anchorage must be
attached to a Lad-Saf®top bracket that is attached to a structure
that meets the top bracket load requirements. See Figure 16.
APPLICATION: The D-ring anchorage
must be used in accordance with local
requirements for fall arrest or rescue
systems.
INSTALLATION: See Figure 16. Install the
D-ring anchorage assembly no more than 6
in. (15.2 cm) above the ladder rung where
the top clamp plate of the Lad-Saf®top
bracket is attached. The D-ring must be on
the climbing (cable) side of the top bracket.
Clamp the D-ring anchorage assembly to
the top bracket with the fasteners provided
with the assembly. Torque fasteners to
20-25 ft.-lbs (27.1-33.9 N-m).
USE: Connect the lanyard end of the
energy absorbing lanyard to the D-ring
anchorage. Connect the energy absorber
end to the back D-ring on your full body
harness. Do not disconnect from the
Lad-Saf system before connecting to the
D-ring anchorage.
4. SWING FALLS: Swing falls occur when
the anchorage point is not directly above
the point where a fall occurs. The force
of striking an object in a swing fall may
cause serious injury. See the instructions
provided with the energy absorbing
lanyard for more information.
Figure 15 - Installing
TB-8 Top Bracket
TB-8 Top Bracket
Installation
Figure 16 - Installing D-ring Anchorage
6” (15.24 cm)
above top
Clamp Plate rung