DentalEZ Star Aeras 500 Elite User manual

LUBRICATION
FOR LUBRICATED HANDPIECES ONLY
For maximum turbine life do not exceed recommended operating air pressure.
Note: Lubricate handpiece daily with DentaLube II , StarDental Part #262539, and prior to each
sterilization procedure. (Fig. 6)
1. Disconnect handpiece.
2. Assemble the conical red tip applicator, StarDental Part #202954, into the DentaLube II bottle cap.
3. Find drive air tube at rear of handpiece and place three drops of DentaLube II.
(See Fig.6 for more detail).
Note: Never operate handpiece without bur in place.
4. With bur in place connect handpiece to tubing, operate for 20 seconds to expel excess lubricant.
BEFORE OPERATING THE HANDPIECE, CAREFULLY READ AND FOLLOW ALL OF THESE INSTRUCTIONS. SAVE THESE
INSTRUCTIONS FOR FUTURE REFERENCE AND OBSERVE ALL WARNINGS AND CAUTIONS.
DO NOT USE FOR ORAL SURGERY
INDICATIONS FOR USE: The AerasTM 500 Elite High Speed Handpieces are used by trained dental professionals for a variety of procedures
including but not limited to caries and amalgam removal, restorative work and crown preparations.
Any serious incident occurring from the use of this device should be reported to StarDental®immediately. If incident occurred in
a EU Member State the competent authority must be notified.
The Aeras 500 Elite handpiece contains a Radio Frequency Identification Tag. The RFID Tag is passive and does not emit radio
waves until activated by a RFID reader within a range of approximately 6 inches.
CONTENTS
SPECIFICATIONS
HANDPIECE INSTALLATION
HANDPIECE OPERATION
RFID TAG
SAFETY INSTRUCTIONS
LUBRICATION
-FOR LUBRICATED HANDPIECES ONLY
CLEANING & STERILIZATION
TROUBLESHOOTING
TURBINE REPLACEMENT
REPLACEMENT PART
-NUMBERS & ACCESSORIES
WARRANTY
SPECIFICATIONS
Aeras 500 Elite High-Speed Handpieces are designed to fit a StarDental 360° quick disconnect swivel.
The Aeras 500 Elite Handpiece, Fiber Optic handpiece connects to both StarDental and standard
4/6-Line ISO fiber optic (FO) tubing. The Aeras 500 Elite Handpiece, non-Fiber Optic connects to
standard 4 hole tubing.
Aeras 500 Elite FO Type: High speed fiber optic with
a swivel and replaceable
autochuck turbine (swivel
sold separately.)
Operating Air Pressure: 38 to 43 psi
Air Consumption: 1.7 SCFM @ 43 psi
Water Consumption: 76 ml/min @ 26 psi
No Load Speed: 408,000 rpm @ 43 PSI
Connection: 360° quick-disconnect
swivel with 4-Line and
6-Pin ISO configuration
and fiber optics
Power: 39 watts
Weight: 48g
RFID Frequency: 902-928 MHZ
RFID Protocol: EPC GEN2
Aeras 500 Elite non-FOType:High speed with a swivel
and replaceable autochuck
turbine (swivel sold
separately.)
Operating Air Pressure: 38 to 43 psi
Air Consumption: 1.7 SCFM @ 43 psi
Water Consumption: 76 ml/min @ 26 psi
No Load Speed: 408,000 rpm @ 43 PSI
Connection: 360° quick-disconnect
swivel with 4-Line ISO
configuration
Power: 39 watts
Weight: 48g
RFID Frequency: 902-928 MHZ
RFID Protocol: EPC GEN2
Sterilizable up to 135°C
135°C
HANDPIECE INSTALLATION
Note: Filter air and water supplies, recommended filtration: 25 microns. Soften and deionize water. Be sure filters operate efficiently.
Note: This joint loosens over time, resulting in a loss of power. Check for tightness periodically. (See Fig. 2)
1. Grasp the swivel in front of the bearing assembly between the thumb and index finger as shown. (Fig. 1)
2. Slide tubing swivel until the end of the tubing connector is exposed; hold in hand as shown with fingers securing the tubing.
3. Align and insert swivel tubes into the tubing connector holes.
4. While applying slight pressure to hold fittings in the connector holes, slide swivel forward and engage threads. Continue threading swivel
clockwise until hand tight against the swivel.
5. Using the wrench as shown, tighten the swivel to the tubing swivel until snug. Be sure to turn the tubing swivel, not the swivel. (Fig. 2)
DO NOT OVER TIGHTEN
6. Connect handpiece to swivel until it clicks.
WRENCH
TUBING SWIVEL
TURN TUBING SWIVEL WHILE HOLDING
SWIVEL IN PLACE
SWIVEL
ISO CONNECTOR
TUBING SWIVEL
TUBING
BEARING ASSEMBLY
HANDPIECE OPERATION
AIR AND WATER ADJUSTMENT
1. AIR PRESSURE - Use an air pressure gauge, StarDental Part #262591 for 4/6-Line: set pressure to: 38-43 psi - Aeras 500 Elite hand-
pieces, If a gauge is not available, set pressure at delivery head allowing 1 psi pressure loss for every foot of tubing. (See specifications
for recommended operational pressure.) For example, if you want to operate at 38 psi and you are using either 5 feet or 12 feet of tubing,
then the pressure should be set at the delivery head to compensate for the air pressure losses. 5ft. tubing 38 psi + 5 psi = 43 psi or 12 ft
tubing 8 psi + 12 psi = 50 psi
2. WATER PRESSURE – Adjust water volume in tandem with chip air volume at the delivery head to obtain satisfactory spray mist.
3. NON-STAR 6-PIN FIBER OPTIC SYSTEM: If the handpiece is connected to a non-StarDental 6-pin fiber optic (FO) system, consult your
operator’s manual for FO system for correct voltage. Non-StarDental FO systems must have a rated amperage output between 1.5 Amps
DC and .73 Amps DC at 3.3 Volts DC.
Use standard length concentric diamond and carbide burs with .0628" nominal diameter friction grip shanks designed for high speed
handpieces .(Fig. 3) Every StarDental Diamond Bur meets specifications below for recommended lengths. Contact your dealer for a
complete list of StarDental Diamond Burs.
StarDental autochuck turbines have the following bur requirements: Use only burs with hardened,
tempered steel shanks or carbide shanks. Every StarDental Bur maintains required hardness.
Before use, verify concentric rotation by operating handpiece outside the oral cavity in a safe place.
Note: Do not use burs that produce excessive noise or do not run concentrically. Do not use burs
that are modified, eccentrically designed, or have bent or ‘soft’ (non-heat treated) shanks.
AUTOCHUCK BUR CHANGING SYSTEM
1. Insert bur into autochuck until resistance is felt. (Fig. 4)
2. Depress autochuck end cap button and continue to feed-in bur until it clicks and stops.
3. Release end cap button. Now, apply light inward force to the dental bur. This will help set the chucking mechanism for initial start up. (Always
tug on bur after it has been installed to confirm that it is secured).
4. To remove, grasp handpiece firmly so your thumb touches the end cap and push until a slight ‘click’ is noticed.
5. Pull bur straight out.
6. Release end cap.
CAUTION: Never depress the autochuck end cap button or rest the end cap against any part of the oral anatomy during handpiece
operation. Depressing the end cap while a bur is rotating can activate the chuck mechanism and result in end cap heat-up and/or loss
of bur retention.
RFID TAG
TO ACTIVATE RFID TAG
1. RFID Tag is passive. Activation and operation of RFID capabilities requires a compatible
(EPC GEN2) reader system operating in the 902-928 MHZ band.
2. Pass handpiece within 6 inches of the reader with a sideways orientation as shown to the right (Fig 5).
3. The RFID Tag is programmed from the factory with the handpiece serial number.
SAFETY INSTRUCTIONS
WARNING:
TO MINIMIZE RISK OF SERIOUS INJURY:
• Always insert bur the full length of the chuck. If you attempt to extend it from the chuck, the bur may dislodge during use and possibly injure
you or your patient.
CAUTION:
TO MINIMIZE RISK OF INJURY OR DAMAGE TO HANDPIECE OR AUTO CHUCK:
• Replaceturbinewhenhandpiecedoesnotrunatfullspeedorrunsnoisily.
• Useonlyrecommendedburs.Animproperlyclampedorbentbur,usuallyindicatedbysuddenhigh-pitchedsoundorincreasedvibration
during use, may dislodge injuring you or your patient.
 •FOLLOW THESE SAFETY INSTRUCTIONS:
- Confirm bur is secure by tugging on it after it is loaded
- Verify concentric rotation by operating handpiece outside oral cavity. Do not use if it does not run concentrically or runs with
excessive noise.
- Do not operate handpiece without an installed bur.
- Always use burs with overall length of less than 24mm. Shank length must be at least 7.3 mm. This includes most short shank burs.
(see Handpiece Operation)
- When using autochuck, never depress end cap while bur is rotating.
NON-STERILE MEDICAL DEVICE
CAUTION: It is the responsibility of the user to use only FDA compliant sterilizing equipment and accessories that
are capable of meeting the manufacturers recommendations below.
CAUTION: Do not exceed 135°C
To prevent damage to the bur, use an autoclavable bur block.
DO NOT USE:
•dryheatsterilizer•coldsterilizers•ultrasoniccleaners
•chemicaldisinfectors•immersiontechniques•surgicalmilk
•surfacewipes•handsoaps•detergents
•sterilizerbags•surfacesprays•containingdisinfectants
LIMITS ON REPROCESSING Repeated processing has minimal effect on this handpiece. End of life is normally determined by wear
and damage due to use.
INSTRUCTIONS
WARNING: Handpieces and burs must be cleaned and sterilized before first use and after each patient.
CONTAINMENT &
TRANSPORTATION:
It is recommended that handpieces are reprocessed as soon as is reasonably practical following use.
PREPARATION FOR CLEANING: Remove handpiece from swivel. No further disassembly is required.
CLEANING - AUTOMATED: Washer-disinfectors are not recommended.
CLEANING - MANUAL: CLEANING HANDPIECES: (Fig.7)
Remove debris from external surfaces using a small brush and isopropyl
alcohol. Clean internal surfaces of the handpiece at the swivel
connection location using a small brush and isopropyl alcohol.
Optical surfaces can be cleaned with a cotton swab soaked in
isopropyl alcohol. Dry thoroughly. Repeat after each patient.
CLEANING DIAMOND BURS:
• After each use, clean the diamond bur by running it against a wet diamond cleaning stone.
• To mechanically clean, the diamond bur should be held in a solution of either enzymatic presoak,
Sparkl®Dental Instrument Cleaner StarDental Part# 205472, or water.
• Rinse the bur thoroughly and allow it to dry, then Sterilize – See Sterilization.
LUBRICATION: Lubricate - For Lubricated Handpieces ONLY - See 'Lubrication' instruction section
DISINFECTION: Use steam sterilization exclusively for complete sterility as outlined below.
MAINTENANCE: Use Junk-Out High Speed Chuck Cleaner Kit (263790) once a week prior to sterilization to ensure
optimum working condition of the chuck.Instructions for cleaning the chuck are included in the Junk-Out kit.
See Turbine Replacement section of this manual for additional information.
Handpiece should be routinely maintained, checked for corrosion, worn parts, etc. and should be replaced
on an as needed basis.
INSPECTION &
FUNCTION TESTING:
See Handpiece Operation or Troubleshooting sections of this manual.
PACKAGING: Single: A standard sterilization packaging material must be used. Ensure that the pack is large enough
to contain the handpiece without stressing the seals.
In Sets: Handpieces may be loaded into dedicated instrument trays or general purpose sterilization trays.
Ensure that cutting edges are protected and do not exceed the tray manufacturer’s limit per tray. Wrap the
trays using appropriate packaging materials and methods.
WRAPPED INSTRUMENT
STERILIZATION:
GRAVITY TYPE AUTOCLAVE:
• Minimum of 15 minutes at 132° C
• Minimum of 30 minutes at 121° C
PRE-VACUUM AUTOCLAVE:
• Minimum of 4 minutes at 132° C
Note: Do not exceed 135° C
DRYING: Dry the handpiece for 30 minutes minimum using the sterilization dry cycle and allow the handpiece to cool
to room temperature in bag prior to use.If moisture is present, increase your sterilizer dry cycle appropriately.
STORAGE: Store in bag after sterilization until ready to use.
ADDITIONAL INFORMATION: Do not exceed the sterilizer manufacturer’s guidelines for load capacity.
MANUFACTURER CONTACT: See front or back panels of this manual.
Internal Surface
Optical Surface (1 of 2)
0344
065886 Rev A Date of Issue 2020-01-06 ©2020 DentalEZ, Inc.
500 ELITE HANDPIECE
NOTICE To prevent premature damage to the turbine, do not exceed 43 psi when using a Aeras 500 Swivel.
LubeFree handpieces contain a LubeFree ceramic bearing turbine. This turbine uses a sophisticated ceramic bearing design
and therefore, requires no lubrication. To ensure the life of, and to prevent damage to, this turbine - do not lubricate it. If it gets lubricated even
once, it MUST then continue to be lubricated for the rest of its life.
CLEANING & STERILIZATION
NOTICE
only
R
X
NOTICE
NOTICE
RFID READER
AUTOCHUCK BUR CHANGING SYSTEM
Maximum 24.0 mm
OVERALL LENGTH
Minimum 7.3 mm
SHANK LENGTH
Fig. 1 Fig. 2
Fig. 4
Fig. 3
Fig. 5
Fig. 7
Fig. 6
EC REP
Emergo Europe
Prinsessegracht 20 2514AP
The Hague The Nettherlands
DentalEZ, Inc., StarDental ®Division 1816 Colonial Village Lane Lancaster, PA 17601 USA
Drive Air

TROUBLESHOOTING
Problem: NO LIGHT OR INTERMITTENT LIGHT
Cause: Electrical connections
Correction: Verify connections: wall outlet-power pack, power pack-lamp control, and lamp control-tubing connector.
Cause: Crimped signal air line to lamp control
Correction: Straighten signal air line to allow air flow.
Problem: YELLOWISH LIGHT
Cause: Debris on optical surfaces
Correction: Clean all exposed optical surfaces. (Refer to Cleaning.)
Problem: REDUCED LIGHT
Cause: Low voltage
Correction: Refer to StarBright®Fiber Optic Electrical System & Handpiece Tubing Instruction Manual or
contact StarDental Customer Service at 1-866-DTE-INFO.
Problem: LACK OF POWER
Cause: Air pressure too low
Correction: Verify proper handpiece air pressure. (Refer to Handpiece Installation.)
Cause: Crimped tubing
Correction: Straighten tubing inside and outside delivery head.
Cause: Debris buildup (Fig. 8)
Correction: Clean inside of housing and end cap with swab and alcohol.
Cause: Worn out turbine
Correction: Refer to Turbine Replacement.
Cause: Swivel/Handpiece not threaded fully onto tubing
Correction: Refer to Handpiece Installation.
Problem: WATER LEAKAGE
Cause: Brittle handpiece and/or swivel rear seal
Correction: Replace rear seal for 4-line, “Green” StarDental Part #202897, and for 6-line,
StarDental Part #262520.
Cause: Swivel O-rings worn (Fig. 9)
Correction: Replace O-rings at the front of swivel using StarDental Swivel O-ring Kit.
See Replacement Part Numbers.
Problem: SWIVEL WILL NOT DISENGAGE FROM HANDPIECE
Cause: Buildup of debris
Correction: Place two drops of DentaLube II into swivel/tubing connector area. Rotate swivel to circulate lube.
Disengage handpiece. Contact dealer if unable to disengage swivel.
To prevent recurrence, refer to Cleaning
Problem: IMPROPER SPRAY
Cause: Clogged filters, tubes or water ports
Correction: Inspect and clean water filter in delivery head. Disconnect handpiece.
Depress foot control; verify water exits the swivel.
(If water does not come from swivel, refer to the swivel's instruction manual.)
Cause: Brittle handpiece/swivel rear seal
Correction: Replace rear seal
Cause: Swivel O-rings worn
Correction: Replace O-rings at the front of swivel using StarDental Swivel O-ring Kit.
See Replacement Part Numbers.
Cause: Clogged spray ports (Fig. 10)
Correction: Use clean-out wire to unclog ports.
Problem: BUR LOCKS IN AUTOCHUCK
Cause: Debris build-up in chucking mechanism
Correction: Clean with Junk-Out Chuck Cleaner P/N 263790
Cause: Use of non-ISO burs
Correction: Always use ISO burs.
Problem: BUR SLIPS IN AUTOCHUCK
Cause: Debris build-up in chucking mechanism
Correction: Clean with Junk-Out Chuck Cleaner P/N 263790
Cause: Use of non-ISO burs
Correction: Always use ISO burs.
Problem: CANNOT READ DATA ON RFID TAG
Cause: Incompatible Reader
Correction: Reader should utilize the EPC GEN2 protocol and operate in the 902-928 MHZ band
Cause: Handpiece orientation
Correction: The handpiece should be placed in front of reader with a sideways orientation.
Cause: Handpiece was outside of the readers range
Correction: Consult RFID Reader Manual for appropriate range.
Spray Ports
Swivel O-rings at the front of
the swivel
Fig. 9
Fig. 10
Fig. 8
Clean debris from inside of
housing
Bearings
Autochuck Turbine Assembly
Housing
Wrench Opening
DESCRIPTION ITEM NUMBER
Aeras 500 Elite Handpiece, LubeFree, Fiber Optic.............................................................................................................. 266040
Aeras 500 Elite Handpiece, Lubricated, Fiber Optic............................................................................................................ 266071
Aeras 500 Swivel, Fiber Optic..............................................................................................................................................266064
Aeras 500 Elite Handpiece, LubeFree, non-Fiber Optic ......................................................................................................266041
Aeras 500 Elite Handpiece, Lubricated, non-Fiber Optic..................................................................................................... 266072
Aeras 500 Swivel, non-Fiber Optic ...................................................................................................................................... 266065
LubeFree Ceramic Turbine, High Performance.................................................................................................................... 265877
Lubricated Ceramic Turbine, High Performance .................................................................................................................. 265885
End Cap Replacement for Autochuck Turbine ..................................................................................................................... 265880
Rear Seal,............................................................................................................................................................................ 262520
Rear Seal, HiFlo 4-Line, Fiber Optic Swivel (Package of 3) ................................................................................................263734
End Cap Wrench.................................................................................................................................................................. 203048
Aeras 500 Swivel O-Ring Kit ..............................................................................................................................................266073
Air Pressure Gauge (ISO 4/6-line)....................................................................................................................................... 262591
Cleaning Wire (Gauge: 0.008, Package of 2)....................................................................................................................... 256719
DentaLube II ........................................................................................................................................................................ 262539
Junk-Out High-Speed Chuck Cleaner ................................................................................................................................. 263790
Note: Always use ISO burs to prevent locking and slipping of burs in autochuck. If problems of locking and slipping continue, replace worn autochuck
turbine immediately with the appropriate StarDental Autochuck Turbine Replacement Kit for the handpiece type (LubeFree or Lubricated) - See
Replacement Part Numbers.If any problem persists, contact dealer for further assistance; or, contact StarDentalTechnical Service at 1-866-DTE-INFO.
TURBINE REPLACEMENT
Note: Replace the turbine when the handpiece fails to achieve full speed and/or increases sharply in noise level. (Fig.11) The replacement cartridge
is available from your dealer and is easily replaced in the office. When ordering a replacement, be sure to order the appropriate StarDental Autochuck
Turbine Replacement Kit - See Replacement Part Numbers.
1. Remove old end cap and turbine assembly.
2. Inspect housing before cleaning. Remove any obvious debris to prevent damage and to insure performance of turbine.
3. Connect handpiece and run air through turbine housing without turbine installed for 5 seconds.
4. Clean housing thoroughly with cotton swab and isopropyl alcohol. Dry with syringe air.
5. Place turbine assembly into housing and gently insert as shown.
6. Position and engage threads of end cap into the housing by hand until snug.
7. Tighten end cap with the combination end cap wrench employing the wrench opening marked AC as shown above. Position wrench with
marked side facing end cap for best wrench control.
REPLACEMENT PART NUMBERS & ACCESSORIES
Always Insist on StarDental Parts For Best Performance.
Note: Swivel assemblies sold separately.
LIMITED WARRANTY
O-Rings and Seals are specifically excluded from this warranty.
DentalEZ® warrants the Aeras 500 Elite Handpieces for 1 year from the date of purchase* with the exception of the fiber optic glass which carries
a warranty for 5 years from date of handpiece purchase*.
Please note the following additional terms of our warranty policy:
• Warranty covers manufacturing defects only and does not cover defects resulting from abuse, accidents, misuse, improper handling, cleaning,
care or maintenance or the failure to follow or observe our operating/use, maintenance and/or installation instructions. Damage resulting from
the use of chemicals, cleaners, disinfectants or sterilization is not covered under this warranty nor is normal wear and tear. Failure to use
authorized parts or an authorized repair facility voids this warranty.
• Liabilityislimitedtorepairorreplacementofthedefectivepart(s)orproductsatoursolediscretion.Allotherliabilities,inparticularliabilityfor
damages, including, without limitation, special, exemplary, consequential or incidental damages are excluded
• THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NO EMPLOYEE, REPRESENTATIVE OR DEALER IS AUTHORIZED
TO CHANGE THIS WARRANTY IN ANY WAY OR TO GRANT ANY OTHER WARRANTY.
*Provided conditions in warranty are met.
WARRANTY REGISTRATION
Please visit the website below to register your StarDental product. This will ensure proper registration and prompt and accurate service should any
of your purchases need evaluation or repair during the warranty period.
StarDental Products: www.dentalez.com/warranty
FOR NEW PRODUCTS, MANUALS AND TECHNICAL INFORMATION, CALL
1-866-DTE-INFO OR VISIT OUR WEB SITE @ WWW.DENTALEZ.COM
IMPORTANT NOTICE ABOUT RETURNING PRODUCT TO DENTALEZ INC.
Anyone wishing to return any DentalEZ Inc. product to a DentalEZ facility MUST obtain the proper RETURN AUTHORIZATION NUMBER from the
Customer Service Department. The RA Number must appear clearly marked on both the outside and inside of the returned product carton. When
calling for a return authorization number you will be asked to provide the following information:
To Obtain A
Return Authorization
Number Call
1-866-DTE-INFO
1. Product Name, Model Number or Part Number
2. Serial Number of Product
3. Dealer Return Purchase Order Number
4. Reason For Return
5. Copy of Invoice Showing Purchase
Items will be evaluated. Return Authorization Number is not a guarantee for credit. Your cooperation with this procedure will help us expedite
processing of any returns.
Fig. 11